On the synthesis of highly acidic nanolayered ZSM-5

Nitrogen- and Halogen-Free Multifunctional Polymer-Directed Fabrication of Aluminum-Rich Hierarchical MFI Zeolites

Aluminum-rich hierarchical MFI-type zeolites with high acidic-site density exhibit excellent activity and selectivity in bulky molecule-involved reactions. However, it is challenging to develop a facile and environmentally benign method for fabricating them. Herein, we employ a polymer that does not contain nitrogen and halogen elements to successfully synthesize aluminum-rich hierarchical ZSM-5 zeolite with a Si/Al ratio of 8 and a significant number of mesopores comprised of oriented-assembled nanocrystals. It is demonstrated that the nitrogen- and halogen-free polymer is instrumental in the formation of the ZSM-5 zeolite by serving as a template for constructing the hierarchical micro/mesoporous structure. Moreover, this polymer also acts as a crystal growth modifier to form a single-crystalline zeolite. Notably, the resultant zeolite shows a better catalytic performance in converting waste plastic into hydrocarbons than a commercial one. Our work enables the synthesis of high-quality hierarchical zeolites without requiring quaternary ammonium templates.

Synthesis of nanosheet epitaxial growth ZSM-5 zeolite with increased diffusivity and its catalytic cracking performance

The introduction of microporous substrate in the nanosheet zeolite reduces the “acid wall” barrier. The diffusional time constant of RP-120 is increased by 32%, and its TOF is increased by 54%.

Heterogeneous Catalytic Synthesis of Methyl Lactate and Lactic Acid from Sugars and Their Derivatives

Recent developments in sugar transformations to methyl lactate and lactic acid are critically summarized. The highest yield of methyl lactate from glucose obtained over Sn(salen)/octylmethyl imidazolium bromide catalyst was 68 % at 160 °C whereas the highest yield of lactic acid of 58 % was achieved over hierarchical Lewis acidic Sn-Beta catalysts at 200 °C under inert atmosphere. In addition to the desired products also humins are formed in water whereas in methanol alkyl glucosides- and -fructosides as well as acetals were generated, especially in the presence of Brønsted-acidic sites. The main challenges limiting the industrial feasibility of these reactions are incomplete liquid phase mass balance closure, complicated product analysis and a lack of kinetic data. In addition to reporting optimized reaction conditions and catalyst properties also catalyst reuse and regeneration as well as kinetic modelling and continuous operation are summarized.

Lower olefins from methane: recent advances

Modern methods for methane conversion to lower olefins having from 2 to 4 carbon atoms per molecule are generalized. Multistage processing of methane into ethylene and propylene via syngas or methyl chloride and methods for direct conversion of CH4 to ethylene are described. Direct conversion of syngas to olefins as well as indirect routes of the process via methanol or dimethyl ether are considered. Particular attention is paid to innovative methods of olefin synthesis. Recent achievements in the design of catalysts and development of new techniques for efficient implementation of oxidative coupling of methane and methanol conversion to olefins are analyzed and systematized. Advances in commercializing these processes are pointed out. Novel catalysts for Fischer – Tropsch synthesis of lower olefins from syngas and for innovative technique using oxide – zeolite hybrid catalytic systems are described. The promise of a new route to lower olefins by methane conversion via dimethyl ether is shown. Prospects for the synthesis of lower olefins via methyl chloride and using non-oxidative coupling of methane are discussed. The most efficient processes used for processing of methane to lower olefins are compared on the basis of degree of conversion of carbonaceous feed, possibility to integrate with available full-scale production, number of reaction stages and thermal load distribution.

The bibliography includes 346 references.

2D Oxide Nanomaterials to Address the Energy Transition and Catalysis

2D oxide nanomaterials constitute a broad range of materials, with a wide array of current and potential applications, particularly in the fields of energy storage and catalysis for sustainable energy production. Despite the many similarities in structure, composition, and synthetic methods and uses, the current literature on layered oxides is diverse and disconnected. A number of reviews can be found in the literature, but they are mostly focused on one of the particular subclasses of 2D oxides. This review attempts to bridge the knowledge gap between individual layered oxide types by summarizing recent developments in all important 2D oxide systems including supported ultrathin oxide films, layered clays and double hydroxides, layered perovskites, and novel 2D-zeolite-based materials. Particular attention is paid to the underlying similarities and differences between the various materials, and the subsequent challenges faced by each research community. The potential of layered oxides toward future applications is critically evaluated, especially in the areas of electrocatalysis and photocatalysis, biomass conversion, and fine chemical synthesis. Attention is also paid to corresponding novel 3D materials that can be obtained via sophisticated engineering of 2D oxides.

On the Role of Acidity in Bulk and Nanosheet [T]MFI (T=Al3+, Ga3+, Fe3+, B3+) Zeolites in the Methanol-to-Hydrocarbons Reaction

The influence of framework substituents (Al³⁺, Ga³⁺, Fe³⁺ and B³⁺) and morphology (bulk vs. nanometer‐sized sheets) of MFI zeolites on the acidity and catalytic performance in the methanol‐to‐hydrocarbons (MTH) reaction was investigated. The Brønsted acid density and strength decreased in the order Al(OH)Si>Ga(OH)Si>Fe(OH)Si≫B(OH)Si. Pyridine ¹⁵N NMR spectra confirmed the differences in the Brønsted and Lewis acid strengths but also provided evidence for site heterogeneity in the Brønsted acid sites. Owing to the lower efficiency with which tervalent ions can be inserted into the zeolite framework, sheet‐like zeolites exhibited lower acidity than bulk zeolites. The sheet‐like Al‐containing MFI zeolite exhibited the greatest longevity as a MTH catalyst, outperforming its bulk [Al]MFI counterpart. Although the lower acidity of bulk [Ga]MFI led to a better catalytic performance than bulk [Al]MFI, the sheet‐like [Ga]MFI sample was found to be nearly inactive owing to lower and heterogeneous Brønsted acidity. All Fe‐ and B‐substituted zeolite samples displayed very low catalytic performance owing to their weak acidity. Based on the product distribution, the MTH reaction was found to be dominated by the olefins‐based catalytic cycle. The small contribution of the aromatics‐based catalytic cycle was larger for bulk zeolite than for sheet‐like zeolite, indicating that shorter residence time of aromatics can explain the lower tendency toward coking and enhanced catalyst longevity.

Stable Fe/ZSM-5 Nanosheet Zeolite Catalysts for the Oxidation of Benzene to Phenol

Fe/ZSM-5 nanosheet zeolites of varying thickness were synthesized with di- and tetraquaternary ammonium structure directing agents and extensively characterized for their textural, structural, and catalytic properties. Introduction of Fe3+ ions in the framework of nanosheet zeolites was slightly less effective than in bulk ZSM-5 zeolite. Steaming was necessary to activate all catalysts for N2O decomposition and benzene oxidation. The higher the Fe content, the higher the degree of Fe aggregation was after catalyst activation. The degree of Fe aggregation was lower when the crystal domain size of the zeolite or the Fe content was decreased. These two parameters had a substantial influence on the catalytic performance. Decreasing the number of Fe sites along the b-direction strongly suppressed secondary reactions of phenol and, accordingly, catalyst deactivation. This together with the absence of diffusional limitations in nanosheet zeolites explains the much higher phenol productivity obtainable with nanostructured Fe/ZSM-5. Steamed Fe/ZSM-5 zeolite nanosheet synthesized using C22-6-3·Br2 (domain size in b-direction ∼3 nm) and containing 0.24 wt % Fe exhibited the highest catalytic performance. During the first 24 h on stream, this catalyst produced 185 mmolphenol g-1. Calcination to remove the coke deposits completely restored the initial activity.

Influence of pore topology on synthesis and reactivity of Sn-modified zeolite catalysts for carbohydrate conversions

A range of Sn-modified MWW, MFI, MOR and Beta zeolites were prepared by a post-synthetic Sn functionalization method and their catalytic properties for sugar conversions were evaluated.

Direct synthesis of hierarchical ZSM-5 zeolite using cetyltrimethylammonium as structure directing agent for methanol-to-hydrocarbons conversion

KOH and RbOH are suitable bases to crystallize hierarchical ZSM-5 in one step using cetyltrimethylammonium as the only structure-directing agent.

Establishing hierarchy: the chain of events leading to the formation of silicalite-1 nanosheets

In applying a multi-scale spectroscopic and computational approach, we demonstrate that the synthesis of stacked zeolite silicalite-1 nanosheets, in the presence of a long-tail diquaternary ammonium salt surfactant, proceeds through a pre-organised phase in the condensed state. In situ small-angle X-ray scattering, coupled to paracrystalline theory, and backed by electron microscopy, shows that this phase establishes its meso-scale order within the first five hours of hydrothermal synthesis. Quasi in situ vibrational and solid-state NMR spectroscopy reveal that this meso-shaped architecture already contains some elementary zeolitic features. The key to this coupled organisation at both micro- and meso-scale, is a structure-directing agent that is ambifunctional in shaping silica at the meso-scale whilst involved in molecular recognition at the micro-scale. The latter feature is particularly important and requires the structure-directing agent to reside within the silica matrix already at early stages of the synthesis. From here, molecular recognition directs stabilization of precursor species and their specific embedding into a lattice, as shown by force-field molecular dynamics calculations. These calculations, in line with experiment, further show how it is possible to subtly tune both the zeolite topology and aspect ratio of the condensating crystals, by modifying the headgroup of the structure-directing agent.

Two-dimensional zeolites in catalysis: current status and perspectives

Two-dimensional zeolites have been studied and developed as diverse and fundamentally new forms of 3D framework structures.

Bidimensional ZSM-5 zeolites probed as catalysts for polyethylene cracking

Lamellar and pillared ZSM-5 zeolites (L-ZSM-5 and PI-ZSM-5, respectively) were synthesized and tested in the catalytic cracking of low-density polyethylene (LDPE).