Influence of the support on the activity of a supported nickel-promoted molybdenum carbide catalyst for dry reforming of methane

Evaluating metal oxide support effects on the RWGS activity of Mo2C catalysts

Mo2C supported on nonreducible metal oxides shows increased activity for the reverse water gas shift reaction compared to reducible oxides.

Pyrolysis Combined with the Dry Reforming of Waste Plastics as a Potential Method for Resource Recovery—A Review of Process Parameters and Catalysts

Emissions of greenhouse gases and growing amounts of waste plastic are serious environmental threats that need urgent attention. The current methods dedicated to waste plastic recycling are still insufficient and it is necessary to search for new technologies for waste plastic management. The pyrolysis-catalytic dry reforming (PCDR) of waste plastic is a promising pro-environmental way employed for the reduction of both CO2 and waste plastic remains. PCDR allows for resource recovery, converting carbon dioxide and waste plastics into synthetic gas. The development and optimization of this technology for the high yield of high-quality synthesis gas generation requires the full understanding of the complex influence of the process parameters on efficiency and selectivity. In this regard, this review summarizes the recent findings in the field. The effect of process parameters as well as the type of catalyst and feedstock are reviewed and discussed.

The structural evolution of Mo2C and Mo2C/SiO2 under dry reforming of methane conditions: morphology and support effects

The thermal carburization of MoO₃ nanobelts (nb) and SiO₂-supported MoO₃ nanosheets under a 1 : 4 mixture of CH₄ : H₂ yields Mo₂C-nb and Mo₂C/SiO₂. Following this process by in situ Mo K-edge X-ray absorption spectroscopy (XAS) reveals different carburization pathways for unsupported and supported MoO₃. In particular, the carburization of α-MoO₃-nb proceeds via MoO₂, and that of MoO₃/SiO₂via the formation of highly dispersed MoO_x species. Both Mo₂C-nb and Mo₂C/SiO₂ catalyze the dry reforming of methane (DRM, 800 °C, 8 bar) but their catalytic stability differs. Mo₂C-nb shows a stable performance when using a CH₄-rich feed (CH₄ : CO₂ = 4 : 2), however deactivation due to the formation of MoO₂ occurs for higher CO₂ concentrations (CH₄ : CO₂ = 4 : 3). In contrast, Mo₂C/SiO₂ is notably more stable than Mo₂C-nb under the CH₄ : CO₂ = 4 : 3 feed. The influence of the morphology of Mo₂C and its dispersion on silica on the structural evolution of the catalysts under DRM is further studied by in situ Mo K-edge XAS. It is found that Mo₂C/SiO₂ features a higher resistance to oxidation under DRM than the highly crystalline unsupported Mo₂C-nb and this correlates with an improved catalytic stability. Lastly, the oxidation of Mo in both Mo₂C-nb and Mo₂C/SiO₂ under DRM conditions in the in situ XAS experiments leads to an increased activity of the competing reverse water gas shift reaction.

In situ Mo K-edge X-ray absorption spectroscopy reveals different carburization pathways for unsupported and supported MoO₃ yielding Mo₂C and Mo₂C/SiO₂. Mo₂C/SiO₂ features higher resistance to oxidation under dry reforming of methane than Mo₂C.

Metal (Mo, W, Ti) Carbide Catalysts: Synthesis and Application as Alternative Catalysts for Dry Reforming of Hydrocarbons-A Review

Dry reforming of hydrocarbons (DRH) is a pro-environmental method for syngas production. It owes its pro-environmental character to the use of carbon dioxide, which is one of the main greenhouse gases. Currently used nickel catalysts on oxide supports suffer from rapid deactivation due to sintering of active metal particles or the deposition of carbon deposits blocking the flow of gases through the reaction tube. In this view, new alternative catalysts are highly sought after. Transition metal carbides (TMCs) can potentially replace traditional nickel catalysts due to their stability and activity in DR processes. The catalytic activity of carbides results from the synthesis-dependent structural properties of carbides. In this respect, this review presents the most important methods of titanium, molybdenum, and tungsten carbide synthesis and the influence of their properties on activity in catalyzing the reaction of methane with carbon dioxide.

Porous Silicon Carbide (SiC): A Chance for Improving Catalysts or Just Another Active-Phase Carrier?

There is an obvious gap between efforts dedicated to the control of chemicophysical and morphological properties of catalyst active phases and the attention paid to the search of new materials to be employed as functional carriers in the upgrading of heterogeneous catalysts. Economic constraints and common habits in preparing heterogeneous catalysts have narrowed the selection of active-phase carriers to a handful of materials: oxide-based ceramics (e.g. Al₂O₃, SiO₂, TiO₂, and aluminosilicates-zeolites) and carbon. However, these carriers occasionally face chemicophysical constraints that limit their application in catalysis. For instance, oxides are easily corroded by acids or bases, and carbon is not resistant to oxidation. Therefore, these carriers cannot be recycled. Moreover, the poor thermal conductivity of metal oxide carriers often translates into permanent alterations of the catalyst active sites (i.e. metal active-phase sintering) that compromise the catalyst performance and its lifetime on run. Therefore, the development of new carriers for the design and synthesis of advanced functional catalytic materials and processes is an urgent priority for the heterogeneous catalysis of the future. Silicon carbide (SiC) is a non-oxide semiconductor with unique chemicophysical properties that make it highly attractive in several branches of catalysis. Accordingly, the past decade has witnessed a large increase of reports dedicated to the design of SiC-based catalysts, also in light of a steadily growing portfolio of porous SiC materials covering a wide range of well-controlled pore structure and surface properties. This review article provides a comprehensive overview on the synthesis and use of macro/mesoporous SiC materials in catalysis, stressing their unique features for the design of efficient, cost-effective, and easy to scale-up heterogeneous catalysts, outlining their success where other and more classical oxide-based supports failed. All applications of SiC in catalysis will be reviewed from the perspective of a given chemical reaction, highlighting all improvements rising from the use of SiC in terms of activity, selectivity, and process sustainability. We feel that the experienced viewpoint of SiC-based catalyst producers and end users (these authors) and their critical presentation of a comprehensive overview on the applications of SiC in catalysis will help the readership to create its own opinion on the central role of SiC for the future of heterogeneous catalysis.

Revealing the Effect of Nickel Particle Size on Carbon Formation Type in the Methane Decomposition Reaction

Carbon species deposition is recognized as the primary cause of catalyst deactivation for hydrocarbon cracking and reforming reactions. Exploring the formation mechanism and influencing factors for carbon deposits is crucial for the design of rational catalysts. In this work, a series of NixMgyAl-800 catalysts with nickel particles of varying mean sizes between 13.2 and 25.4 nm were obtained by co-precipitation method. These catalysts showed different deactivation behaviors in the catalytic decomposition of methane (CDM) reaction and the deactivation rate of catalysts increased with the decrease in nickel particle size. Employing TG-MS and TEM characterizations, we found that carbon nanotubes which could keep catalyst activity were more prone to form on large nickel particles, while encapsulated carbon species that led to deactivation were inclined to deposit on small particles. Supported by DFT calculations, we proposed the insufficient supply of carbon atoms and rapid nucleation of carbon precursors caused by the lesser terrace/step ratio on smaller nickel particles, compared with large particles, inhibit the formation of carbon nanotube, leading to the formation of encapsulated carbon species. The findings in this work may provide guidance for the rational design of nickel-based catalysts for CDM and other methane conversion reactions.

Carbon Dioxide Reforming of Methane over Ni Supported SiO2: Influence of the Preparation Method on the Resulting Structural Properties and Catalytic Activity

Ni-C/SiO2 and Ni-G/SiO2 catalysts were prepared by a complexed-impregnation method using citric acid and glycine as complexing agents, respectively. Ni/SiO2 was also prepared by the conventional incipient impregnation method. All the catalysts were comparatively tested for carbon dioxide reforming of methane (CDR) at P = 1.0 atm, T = 750 °C, CO2/CH4 = 1.0, and GHSV = 60,000 mL·g−1·h−1. The results showed that Ni-C/SiO2 and Ni-G/SiO2 exhibited better CDR performance, especially regarding stability, than Ni/SiO2. The conversions of CH4 and CO2 were kept constant above 82% and 87% after 20 h of reaction over Ni-C/SiO2 and Ni-G/SiO2 while they were decreased from 81% and 88% to 56% and 59%, respectively, over the Ni/SiO2. The characterization results of the catalysts before and after the reaction showed that the particle size and the distribution of Ni, as well as the interactions between Ni and the support were significantly influenced by the preparation method. As a result, an excellent resistance to the coking deposition and the anti-sintering of Ni was obtained over the Ni-C/SiO2 and Ni-G/SiO2, leading to a highly active and stable CDR performance.

Highly Active and Carbon-Resistant Nickel Single-Atom Catalysts for Methane Dry Reforming

The conversion of CH4 and CO2 to syngas using low-cost nickel catalysts has attracted considerable interest in the clean energy and environment field. Nickel nanoparticles catalysts suffer from serious deactivation due mainly to carbon deposition. Here, we report a facile synthesis of Ni single-atom and nanoparticle catalysts dispersed on hydroxyapatite (HAP) support using the strong electrostatic adsorption (SEA) method. Ni single-atom catalysts exhibit excellent resistance to carbon deposition and high atom efficiency with the highest reaction rate of 1186.2 and 816.5 mol.gNi−1.h−1 for CO2 and CH4, respectively. Although Ni single-atom catalysts aggregate quickly to large particles, the polyvinylpyrrolidone (PVP)-assisted synthesis exhibited a significant improvement of Ni single-atom stability. Characterizations of spent catalysts revealed that carbon deposition is more favorable over nickel nanoparticles. Interestingly, it was found that, separately, CH4 decomposition on nickel nanoparticle catalysts and subsequent gasification of deposit carbon with CO2 resulted in CO generation, which indicates that carbon is reacting as an intermediate species during reaction. Accordingly, the approach used in this work for the design and control of Ni single-atom and nanoparticles-based catalysts, for dry reforming of methane (DRM), paves the way towards the development of stable noble metals-free catalysts.