Evolution of steady-state material properties during catalysis: Oxidative coupling of methanol over nanoporous Ag0.03Au0.97

Tuning reactivity in trimetallic dual-atom alloys: molecular-like electronic states and ensemble effects

Single-atom alloys (SAAs) have drawn significant attention in recent years due to their excellent catalytic properties. Controlling the geometry and electronic structure of this type of localized catalytic active site is of fundamental and technological importance. Dual-atom alloys (DAAs) consisting of a heterometallic dimer embedded in the surface layer of a metal host would bring increased tunability and a larger active site, as compared to SAAs. Here, we use computational studies to show that DAAs allow tuning of the active site electronic structure and reactivity. Interestingly, combining two SAAs into a dual-atom site can result in molecular-like hybridization by virtue of the free-atom-like electronic d states exhibited by many SAAs. DAAs can inherit the weak d-d interaction between dopants and hosts from the constituent SAAs, but exhibit new electronic and reactive properties due to dopant-dopant interactions in the DAA. We identify many heterometallic DAAs that we predict to be more stable than either the constituent SAAs or homometallic dual-atom sites of each dopant. We also show how both electronic and ensemble effects can modify the strength of CO adsorption. Because of the molecular-like interactions that can occur, DAAs require a different approach for tuning chemical properties compared to what is used for previous classes of alloys. This work provides insights into the unique catalytic properties of DAAs, and opens up new possibilities for tailoring localized and well-defined catalytic active sites for optimal reaction pathways.

Activating C-H Bonds by Tuning Fe Sites and an Interfacial Effect for Enhanced Methanol Oxidation

The interaction mechanism between the reacting species and the active site of α-Fe₂ O₃ -based photoanodes in photoelectrochemical methanol conversion reaction is still ambiguous. Herein, a simple two-step strategy is demonstrated to fabricate a porous α-Fe₂ O₃ /CoFe₂ O₄ heterojunction for the methanol conversion reaction. The influence of the electronic structure of active site and interfacial effect on the reaction are investigated by constructing two different FeO₆ octahedral configurations and heterogeneous structures. The optimal sample ZnFeCo-2 affords high photocurrent density of 1.17 mA cm^-2 at 0.5 V vs Ag/AgCl, which is 3.2 times than that of ZnFe (0.37 mA cm^-2 ). Meanwhile, the ZnFeCo-2 also exhibits 97.8% Faraday efficiency of CH₃ OH to HCHO, and long-term stability over 40 h. Furthermore, density functional theory calculations reveal that the heterostructured α-Fe₂ O₃ /CoFe₂ O₄ with favorable electron transfer effectively lowers methanol adsorption, C-H bond activation, and HCHO desorption energy relative to the pristine α-Fe₂ O₃ , resulting in excellent methanol conversion efficiency.

Dilute Alloys Based on Au, Ag, or Cu for Efficient Catalysis: From Synthesis to Active Sites

The development of new catalyst materials for energy-efficient chemical synthesis is critical as over 80% of industrial processes rely on catalysts, with many of the most energy-intensive processes specifically using heterogeneous catalysis. Catalytic performance is a complex interplay of phenomena involving temperature, pressure, gas composition, surface composition, and structure over multiple length and time scales. In response to this complexity, the integrated approach to heterogeneous dilute alloy catalysis reviewed here brings together materials synthesis, mechanistic surface chemistry, reaction kinetics, in situ and operando characterization, and theoretical calculations in a coordinated effort to develop design principles to predict and improve catalytic selectivity. Dilute alloy catalysts─in which isolated atoms or small ensembles of the minority metal on the host metal lead to enhanced reactivity while retaining selectivity─are particularly promising as selective catalysts. Several dilute alloy materials using Au, Ag, and Cu as the majority host element, including more recently introduced support-free nanoporous metals and oxide-supported nanoparticle "raspberry colloid templated (RCT)" materials, are reviewed for selective oxidation and hydrogenation reactions. Progress in understanding how such dilute alloy catalysts can be used to enhance selectivity of key synthetic reactions is reviewed, including quantitative scaling from model studies to catalytic conditions. The dynamic evolution of catalyst structure and composition studied in surface science and catalytic conditions and their relationship to catalytic function are also discussed, followed by advanced characterization and theoretical modeling that have been developed to determine the distribution of minority metal atoms at or near the surface. The integrated approach demonstrates the success of bridging the divide between fundamental knowledge and design of catalytic processes in complex catalytic systems, which can accelerate the development of new and efficient catalytic processes.

Methanol oxidation on Au(332): methyl formate selectivity and surface deactivation under isothermal conditions

Surface deactivation for partial methanol oxidation to methyl formate on Au(332) under oxygen-deficient conditions at low temperatures suggests a small number of highly active sites for methyl formate formation.

Methanol oxidation on Au(332): an isothermal pulsed molecular beam study

Isothermal molecular beam experiments on the methanol oxidation over the stepped Au(332) surface were conducted under well-defined ultra-high vacuum conditions. In the measurements, a continuous flux of methanol at excess in the gas phase and pulses of atomic oxygen were provided to the surface kept at 230 K. The formation of the partial oxidation product methyl formate under the applied conditions was evidenced by time-resolved mass spectrometry, and accumulation of formate species, which resulted in a deactivation of the surface for methyl formate formation, was followed by in situ Infrared Reflection Absorption Spectroscopy measurements. The results suggest a different reactivity of oxygen accumulated during the oxygen pulses and atomic oxygen for the competing reaction pathways in the oxidation of methanol to the desired partial and the unwanted overoxidation products.

Regeneration of Active Surface Alloys during Cyclic Oxidation and Reduction: Oxidation of H2 on Pd/Ag(111)

The surface morphology and composition of a catalyst during excursions between oxidizing and reducing conditions can change substantially, especially in bimetallic alloys. Both thermodynamic and kinetic factors play a role in determining the properties of alloy surfaces where the active phase may be a metastable state. Previously, Ag oxide reduction was shown to be dramatically enhanced when Pd is on the surface; however, Pd is more stable when dissolved in Ag, raising the question as to whether a highly active Pd surface state will persist over multiple reaction cycles, a requirement for catalytic function. Experiments herein demonstrate that the enhanced chemical functionality due to the presence of Pd on the surface is retained, based on the enhanced rate of silver oxide reduction over multiple oxidation/reduction cycles for a Pd/Ag(111) model. Repeated oxidation and reduction promote PdAg alloying, and reversible structural and compositional changes are detected using X-ray photoelectron spectroscopy. This study establishes that metastable phases can persist in reactive processes on surfaces, indicating their potential in heterogeneous catalysis.

Formation of three-dimensional bicontinuous structures via molten salt dealloying studied in real-time by in situ synchrotron X-ray nano-tomography

Three-dimensional bicontinuous porous materials formed by dealloying contribute significantly to various applications including catalysis, sensor development and energy storage. This work studies a method of molten salt dealloying via real-time in situ synchrotron three-dimensional X-ray nano-tomography. Quantification of morphological parameters determined that long-range diffusion is the rate-determining step for the dealloying process. The subsequent coarsening rate was primarily surface diffusion controlled, with Rayleigh instability leading to ligament pinch-off and creating isolated bubbles in ligaments, while bulk diffusion leads to a slight densification. Chemical environments characterized by X-ray absorption near edge structure spectroscopic imaging show that molten salt dealloying prevents surface oxidation of the metal. In this work, gaining a fundamental mechanistic understanding of the molten salt dealloying process in forming porous structures provides a nontoxic, tunable dealloying technique and has important implications for molten salt corrosion processes, which is one of the major challenges in molten salt reactors and concentrated solar power plants.

Binding Behavior of Carbonmonoxide to Gold Atoms on Ag(001)

The adsorption behavior of single CO molecules at 4 K bound to Au adatoms on a Ag(001) metal surface is studied with scanning tunneling microscopy (STM) and inelastic electron tunneling spectroscopy (IETS). In contrast to earlier observations two different binding configurations are observed—one on top of a Au adatom and the other one adsorbed laterally to Au on Ag(001). Moreover, IETS reveals different low-energy vibrational energies for the two binding sites as compared to the one for a single CO molecule bound to Ag(001). Density functional theory (DFT) calculations of the adsorption energies, the diffusion barriers, and the vibrational frequencies of the CO molecule on the different binding sites rationalize the experimental findings.

Hydrogen migration at restructuring palladium-silver oxide boundaries dramatically enhances reduction rate of silver oxide

Heterogeneous catalysts are complex materials with multiple interfaces. A critical proposition in exploiting bifunctionality in alloy catalysts is to achieve surface migration across interfaces separating functionally dissimilar regions. Herein, we demonstrate the enhancement of more than 104 in the rate of molecular hydrogen reduction of a silver surface oxide in the presence of palladium oxide compared to pure silver oxide resulting from the transfer of atomic hydrogen from palladium oxide islands onto the surrounding surface formed from oxidation of a palladium-silver alloy. The palladium-silver interface also dynamically restructures during reduction, resulting in silver-palladium intermixing. This study clearly demonstrates the migration of reaction intermediates and catalyst material across surface interfacial boundaries in alloys with a significant effect on surface reactivity, having broad implications for the catalytic function of bimetallic materials.

Stabilization of a nanoporous NiCu dilute alloy catalyst for non-oxidative ethanol dehydrogenation

In situ and ex situ X-ray photoelectron spectroscopy and electron-microscopy reveal that the stability of nanoporous NiCu alloy catalysts for non-oxidative ethanol dehydrogenation improves by generating kinetically trapped Ni²⁺ subsurface states.