CO2 hydrogenation to methanol on ZnO-ZrO2 solid solution catalysts with ordered mesoporous structure

Hydrothermal synthesis of ZnZrO x catalysts for CO2 hydrogenation to methanol: the effect of pH on structure and activity

With the growing necessity of achieving carbon neutrality in the industrial sector, the catalytic hydrogenation of carbon dioxide into methanol has been widely considered one of the key strategies for the utilization of captured CO2. For this reason, the development of alternative catalysts such as ZnZrO x has attracted considerable interest, given its superior stability and versatility in comparison to the conventional Cu-based materials. In this work, ZnZrO x has been produced by a hydrothermal synthesis method at varied synthesis pH between 7 and 10 and a positive association between pH and catalytic CO2 conversion is observed. At 2.0 MPa and 250 °C, ZnZrO x produced at pH 10 shows a methanol selectivity of 95% at a CO2 conversion of 3.4%. According to characterization, basic pH conditions enable the formation of abundant t-ZrO2 and the subsequent incorporation of Zn2+ into this phase, although the content of surface Zn does not increase between pH 8 and 10. Nevertheless, synthesis pH values can be correlated with surface oxygen content and CO2 adsorption capacity, which could be important contributors to the higher catalytic activity observed as a result of higher synthesis pH values. However, upon synthesis at pH 10, an inferior selectivity to methanol is observed above 250 °C, as a possible result of the excessive formation of ZnO. Interestingly, this secondary phase can be prevented and the selectivity can be slightly improved by utilizing NH4OH instead of NaOH in the hydrothermal method.

Design Principles of Catalytic Materials for CO2 Hydrogenation to Methanol

Heterogeneous catalysts are essential for thermocatalytic CO2 hydrogenation to methanol, a key route for sustainable production of this vital platform chemical and energy carrier. The primary catalyst families studied include copper-based, indium oxide-based, and mixed zinc-zirconium oxides-based materials. Despite significant progress in their design, research is often compartmentalized, lacking a holistic overview needed to surpass current performance limits. This perspective introduces generalized design principles for catalytic materials in CO2-to-methanol conversion, illustrating how complex architectures with improved functionality can be assembled from simple components (e.g., active phases, supports, and promoters). After reviewing basic concepts in CO2-based methanol synthesis, engineering principles are explored, building in complexity from single to binary and ternary systems. As active nanostructures are complex and strongly depend on their reaction environment, recent progress in operando characterization techniques and machine learning approaches is examined. Finally, common design rules centered around symbiotic interfaces integrating acid-base and redox functions and their role in performance optimization are identified, pinpointing important future directions in catalyst design for CO2 hydrogenation to methanol.

[Ce3+-OV-Ce4+] Located Surface-Distributed Sheet Cu-Zn-Ce Catalysts for Methanol Production by CO2 Hydrogenation

The metal-support interaction is crucial for the performance of Cu-based catalysts. However, the distinctive properties of the support metal element itself are often overlooked in catalyst design. In this paper, a sheet Cu-Zn-Ce with [Ce3+-OV-Ce4+] located on the surface was designed by the sol-gel method. Through EPR and X-ray photoelectron spectroscopy (XPS), the relationship between the content of oxygen vacancies and Ce was revealed. Ce itself induces the generation of [Ce3+-OV-Ce4+]. Through ICP-MS, XPS, and SEM-mapping, the Ce-induced formation of [Ce3+-OV-Ce4+] located on the catalyst surface was demonstrated. CO2-TPD and DFT calculations further revealed that [Ce3+-OV-Ce4+] enhanced CO2 adsorption, leading to a 10% increase in methanol selectivity compared to Cu-Zn-Ce synthesized via the coprecipitation method.

Low-nuclearity CuZn ensembles on ZnZrOx catalyze methanol synthesis from CO2

Metal promotion could unlock high performance in zinc-zirconium catalysts, ZnZrOx, for CO2 hydrogenation to methanol. Still, with most efforts devoted to costly palladium, the optimal metal choice and necessary atomic-level architecture remain unclear. Herein, we investigate the promotion of ZnZrOx catalysts with small amounts (0.5 mol%) of diverse hydrogenation metals (Re, Co, Au, Ni, Rh, Ag, Ir, Ru, Pt, Pd, and Cu) prepared via a standardized flame spray pyrolysis approach. Cu emerges as the most effective promoter, doubling methanol productivity. Operando X-ray absorption, infrared, and electron paramagnetic resonance spectroscopic analyses and density functional theory simulations reveal that Cu0 species form Zn-rich low-nuclearity CuZn clusters on the ZrO2 surface during reaction, which correlates with the generation of oxygen vacancies in their vicinity. Mechanistic studies demonstrate that this catalytic ensemble promotes the rapid hydrogenation of intermediate formate into methanol while effectively suppressing CO production, showcasing the potential of low-nuclearity metal ensembles in CO2-based methanol synthesis.

Potassium regulating electronic state of zirconia supported palladium catalyst and hydrogen spillover for improved acetylene hydrogenation

High-selectivity acetylene hydrogenation to produce ethylene is an important issue of removing acetylene impurity in ethylene for industrial polyethylene production. Developing high-efficiency catalyst with excellent ethylene selectivity and catalytic durability is desirable but still challenging. In this work, potassium doped palladium catalysts supported on zirconia with different K contents (Pd/ZrO2-xK) have been developed to catalyze acetylene hydrogenation, the Pd/ZrO2-16K exhibits impressive catalytic performance with acetylene conversion of 100 %, ethylene selectivity of 81 % and high catalytic durability. In situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS), in situ synchrotron radiation photoionization mass spectrometry (SR-PIMS) and density functional theory (DFT) calculations reveal that K doping effectively weakens the adsorption of ethylene by regulating the electronic state of catalyst to improve ethylene selectivity and substantially lowers the barriers of hydrogen activation and transfer reactions to favor hydrogen spillover, thus conferring a remarkably improved durability on the Pd/ZrO2-16K catalysts.

Sheet-Like Morphology CuO/Co3O4 Nanocomposites for Enhanced Catalysis in Hydrogenation of CO2 to Methanol

The selective hydrogenation of CO2 into high-value chemicals is an effective approach to address environmental issues. Cobalt-based catalysts have significant potential in CO2 hydrogenation reaction systems; however, there is a need to control their selectivity better. In this study, copper is introduced onto Co3O4 nanosheets using the ion exchange reverse loading method. The unique interaction of these materials significantly alters the selectivity of the cobalt-based catalyst. Results from scanning transmission electron microscopy and scanning electron microscopy indicate that this catalyst enables a more even dispersion of copper species in the Co3O4 nanosheets. Temperature-programmed reduction and X-ray photoelectron spectroscopy reveal that the catalyst facilitates the metal-metal interaction between Co and Cu. Temperature-programmed desorption experiments for CO2 and H2 demonstrate that the close interaction between Co and Cu modifies CO2 adsorption, leading to differences in catalytic activity. Moreover, the catalyst effectively suppresses CO2 methanation and promotes methanol formation by altering the alkalinity of the catalyst surface and weakening the hydrogen dissociation ability.

A Review on Green Hydrogen Valorization by Heterogeneous Catalytic Hydrogenation of Captured CO2 into Value-Added Products

The catalytic hydrogenation of captured CO2 by different industrial processes allows obtaining liquid biofuels and some chemical products that not only present the interest of being obtained from a very low-cost raw material (CO2) that indeed constitutes an environmental pollution problem but also constitute an energy vector, which can facilitate the storage and transport of very diverse renewable energies. Thus, the combined use of green H2 and captured CO2 to obtain chemical products and biofuels has become attractive for different processes such as power-to-liquids (P2L) and power-to-gas (P2G), which use any renewable power to convert carbon dioxide and water into value-added, synthetic renewable E-fuels and renewable platform molecules, also contributing in an important way to CO2 mitigation. In this regard, there has been an extraordinary increase in the study of supported metal catalysts capable of converting CO2 into synthetic natural gas, according to the Sabatier reaction, or in dimethyl ether, as in power-to-gas processes, as well as in liquid hydrocarbons by the Fischer-Tropsch process, and especially in producing methanol by P2L processes. As a result, the current review aims to provide an overall picture of the most recent research, focusing on the last five years, when research in this field has increased dramatically.

Catalytic Hydrogenation of CO2 to Methanol: A Review

High-efficiency utilization of CO2 facilitates the reduction of CO2 concentration in the global atmosphere and hence the alleviation of the greenhouse effect. The catalytic hydrogenation of CO2 to produce value-added chemicals exhibits attractive prospects by potentially building energy recycling loops. Particularly, methanol is one of the practically important objective products, and the catalytic hydrogenation of CO2 to synthesize methanol has been extensively studied. In this review, we focus on some basic concepts on CO2 activation, the recent research advances in the catalytic hydrogenation of CO2 to methanol, the development of high-performance catalysts, and microscopic insight into the reaction mechanisms. Finally, some thinking on the present research and possible future trend is presented.

Evaluation of Au/ZrO2 Catalysts Prepared via Postsynthesis Methods in CO2 Hydrogenation to Methanol

Au nanoparticles supported on ZrO2 enhance its surface acidic/basic properties to produce a high yield of methanol via the hydrogenation of CO2. Amorphous ZrO2-supported 0.5–1 wt.% Au catalysts were synthesized by two methods, namely deposition precipitation (DP) and impregnation (IMP), characterized by a variety of techniques, and evaluated in the process of CO2 hydrogenation to methanol. The DP-method catalysts were highly advantageous over the IMP-method catalyst. The DP method delivered samples with a large surface area, along with the control of the Au particle size. The strength and number of acidic and basic sites was enhanced on the catalyst surface. These surface changes attributed to the DP method greatly improved the catalytic activity when compared to the IMP method. The variations in the surface sites due to different preparation methods exhibited a huge impact on the formation of important intermediates (formate, dioxymethylene and methoxy) and their rapid hydrogenation to methanol via the formate route, as revealed by means of in situ DRIFTS (diffuse reflectance infrared Fourier transform spectroscopy) analysis. Finally, the rate of formation of methanol was enhanced by the increased synergy between the metal and the support.

Effective conversion of CO2 into light olefins over a bifunctional catalyst consisting of La-modified ZnZrOx oxide and acidic zeolite

Addition of proper amount of La produces more oxygen vacancies on ZnZrOx(nLa), hence promoting the formation of methanol. Upon coupling with H-SAPO-34, ZnZrOx(0.3La)/H-SAPO-34 catalyst shows a C2=–C4= selectivity in hydrocarbons as high as 83.2%.