Unveiling the roles of Fe-Co interactions over ternary spinel-type ZnCoxFe2-xO4 catalysts for highly efficient CO2 hydrogenation to produce light olefins

Intermediate Transfer Rates and Solid-State Ion Exchange are Key Factors Determining the Bifunctionality of In2O3/HZSM-5 Tandem CO2 Hydrogenation Catalyst

Identifying the descriptors for the synergistic catalytic activity of bifunctional oxide-zeolite catalysts constitutes a formidable challenge in realizing the potential of tandem hydrogenation of CO2 to hydrocarbons (HC) for sustainable fuel production. Herein, we combined CH3OH synthesis from CO2 and H2 on In2O3 and methanol-to-hydrocarbons (MTH) conversion on HZSM-5 and discerned the descriptors by leveraging the distance-dependent reactivity of bifunctional In2O3 and HZSM-5 admixtures. We modulated the distance between redox sites of In2O3 and acid sites of HZSM-5 from milliscale (∼10 mm) to microscale (∼300 μm) and observed a 3-fold increase in space-time yield of HC and CH3OH (7.5 × 10-5 molC gcat-1 min-1 and 2.5 × 10-5 molC gcat-1 min-1, respectively), due to a 10-fold increased rate of CH3OH advection (1.43 and 0.143 s-1 at microscale and milliscale, respectively) from redox to acid sites. Intriguingly, despite the potential of a three-order-of-magnitude enhanced CH3OH transfer at a nanoscale distance (∼300 nm), the sole product formed was CH4. Our reactivity data combined with Raman, Fourier transform infrared (FTIR), and X-ray photoelectron spectroscopy (XPS) revealed the occurrence of solid-state-ion-exchange (SSIE) between acid sites and Inδ+ ions, likely forming In2O moieties, inhibiting C-C coupling and promoting CH4 formation through CH3OH hydrodeoxygenation (HDO). Density functional theory (DFT) calculations further revealed that CH3OH adsorption on the In2O moiety with preadsorbed and dissociated H2 forming an H-In-OH-In moiety is the likely reaction mechanism, with the kinetically relevant step appearing to be the hydrogenation of the methyl species. Overall, our study revealed that efficient CH3OH transfer and prevention of ion exchange are the key descriptors in achieving catalytic synergy in bifunctional In2O3/HZSM-5 systems.

Novel heterogeneous Fe-based catalysts for carbon dioxide hydrogenation to long chain α-olefins-A review

The thermocatalytic conversion of carbon dioxide (CO2) into high value-added chemicals provides a strategy to address the environmental problems caused by excessive carbon emissions and the sustainable production of chemicals. Significant progress has been made in the CO2 hydrogenation to long chain α-olefins, but controlling C-O activation and C-C coupling remains a great challenge. This review focuses on the recent advances in catalyst design concepts for the synthesis of long chain α-olefins from CO2 hydrogenation. We have systematically summarized and analyzed the ingenious design of catalysts, reaction mechanisms, the interaction between active sites and supports, structure-activity relationship, influence of reaction process parameters on catalyst performance, and catalyst stability, as well as the regeneration methods. Meanwhile, the challenges in the development of the long chain α-olefins synthesis from CO2 hydrogenation are proposed, and the future development opportunities are prospected. The aim of this review is to provide a comprehensive perspective on long chain α-olefins synthesis from CO2 hydrogenation to inspire the invention of novel catalysts and accelerate the development of this process.

CO2 hydrogenation over Fe-Co bimetallic catalysts with tunable selectivity through a graphene fencing approach

Tuning CO2 hydrogenation product distribution to obtain high-selectivity target products is of great significance. However, due to the imprecise regulation of chain propagation and hydrogenation reactions, the oriented synthesis of a single product is challenging. Herein, we report an approach to controlling multiple sites with graphene fence engineering that enables direct conversion of CO2/H2 mixtures into different types of hydrocarbons. Fe-Co active sites on the graphene fence surface present 50.1% light olefin selectivity, while the spatial Fe-Co nanoparticles separated by graphene fences achieve liquefied petroleum gas of 43.6%. With the assistance of graphene fences, iron carbides and metallic cobalt can efficiently regulate C-C coupling and olefin secondary hydrogenation reactions to achieve product-selective switching between light olefins and liquefied petroleum gas. Furthermore, it also creates a precedent for CO2 direct hydrogenation to liquefied petroleum gas via a Fischer-Tropsch pathway with the highest space-time yields compared to other reported composite catalysts.

High-yield production of liquid fuels in CO2 hydrogenation on a zeolite-free Fe-based catalyst

Catalytic conversion of CO₂ to long-chain hydrocarbons with high activity and selectivity is appealing but hugely challenging. For conventional bifunctional catalysts with zeolite, poor coordination among catalytic activity, CO selectivity and target product selectivity often limit the long-chain hydrocarbon yield. Herein, we constructed a singly cobalt-modified iron-based catalyst achieving 57.8% C₅₊ selectivity at a CO₂ conversion of 50.2%. The C₅₊ yield reaches 26.7%, which is a record-breaking value. Co promotes the reduction and strengthens the interaction between raw CO₂ molecules and iron species. In addition to the carbide mechanism path, the existence of Co₃Fe₇ sites can also provide sufficient O-containing intermediate species (CO*, HCOO*, CO₃ ²*, and ) for subsequent chain propagation reaction via the oxygenate mechanism path. Reinforced cascade reactions between the reverse water gas shift (RWGS) reaction and chain propagation are achieved. The improved catalytic performance indicates that the KZFe-5.0Co catalyst could be an ideal candidate for industrial CO₂ hydrogenation catalysts in the future.

A Review on Green Hydrogen Valorization by Heterogeneous Catalytic Hydrogenation of Captured CO2 into Value-Added Products

The catalytic hydrogenation of captured CO2 by different industrial processes allows obtaining liquid biofuels and some chemical products that not only present the interest of being obtained from a very low-cost raw material (CO2) that indeed constitutes an environmental pollution problem but also constitute an energy vector, which can facilitate the storage and transport of very diverse renewable energies. Thus, the combined use of green H2 and captured CO2 to obtain chemical products and biofuels has become attractive for different processes such as power-to-liquids (P2L) and power-to-gas (P2G), which use any renewable power to convert carbon dioxide and water into value-added, synthetic renewable E-fuels and renewable platform molecules, also contributing in an important way to CO2 mitigation. In this regard, there has been an extraordinary increase in the study of supported metal catalysts capable of converting CO2 into synthetic natural gas, according to the Sabatier reaction, or in dimethyl ether, as in power-to-gas processes, as well as in liquid hydrocarbons by the Fischer-Tropsch process, and especially in producing methanol by P2L processes. As a result, the current review aims to provide an overall picture of the most recent research, focusing on the last five years, when research in this field has increased dramatically.

Modified fischer-tropsch synthesis: A review of highly selective catalysts for yielding olefins and higher hydrocarbons

Global warming, fossil fuel depletion, climate change, as well as a sudden increase in fuel price have motivated scientists to search for methods of storage and reduction of greenhouse gases, especially CO2. Therefore, the conversion of CO2 by hydrogenation into higher hydrocarbons through the modified Fischer–Tropsch Synthesis (FTS) has become an important topic of current research and will be discussed in this review. In this process, CO2 is converted into carbon monoxide by the reverse water-gas-shift reaction, which subsequently follows the regular FTS pathway for hydrocarbon formation. Generally, the nature of the catalyst is the main factor significantly influencing product selectivity and activity. Thus, a detailed discussion will focus on recent developments in Fe-based, Co-based, and bimetallic catalysts in this review. Moreover, the effects of adding promoters such as K, Na, or Mn on the performance of catalysts concerning the selectivity of olefins and higher hydrocarbons are assessed.

Sr1-xKxFeO3 Perovskite Catalysts with Enhanced RWGS Reactivity for CO2 Hydrogenation to Light Olefins

The catalytic hydrogenation of CO2 to light olefins (C2–C4) is among the most practical approaches to CO2 utilization as an essential industrial feedstock. To achieve a highly dispersed active site and enhance the reactivity of the reverse water–gas shift (RWGS) reaction, ABO3-type perovskite catalysts Sr1-xKxFeO3 with favorable thermal stability and redox activity are reported in this work. The role of K-substitution in the structure–performance relationship of the catalysts was investigated. It indicated that K-substitution expedited the oxygen-releasing process of the SrFeO3 and facilitated the synchronous formation of active-phase Fe3O4 for the reverse water–gas shift (RWGS) reaction and Fe5C2 for the Fischer–Tropsch synthesis (FTS). At the optimal substitution amount, the conversion of CO2 and the selectivity of light olefins achieved 30.82% and 29.61%, respectively. Moreover, the selectivity of CO was up to 45.57% even when H2/CO2=4 due to CO2-splitting reactions over the reduced Sr2Fe2O5. In addition, the reversibility of perovskite catalysts ensured the high dispersion of the active-phase Fe3O4 and Fe5C2 in the SrCO3 phase. As the rate-determining step of the CO2 hydrogenation reaction to light olefins over Sr1-xKxFeO3 perovskite catalysts, FTS should be further tailored by partial substitution of the B site. In sum, the perovskite-derived catalyst investigated in this work provided a new idea for the rational design of a catalyst for CO2 hydrogenation to produce light olefins.

Recent Advances in the Mitigation of the Catalyst Deactivation of CO2 Hydrogenation to Light Olefins

The catalytic conversion of CO2 to value-added chemicals and fuels has been long regarded as a promising approach to the mitigation of CO2 emissions if green hydrogen is used. Light olefins, particularly ethylene and propylene, as building blocks for polymers and plastics, are currently produced primarily from CO2-generating fossil resources. The identification of highly efficient catalysts with selective pathways for light olefin production from CO2 is a high-reward goal, but it has serious technical challenges, such as low selectivity and catalyst deactivation. In this review, we first provide a brief summary of the two dominant reaction pathways (CO2-Fischer-Tropsch and MeOH-mediated pathways), mechanistic insights, and catalytic materials for CO2 hydrogenation to light olefins. Then, we list the main deactivation mechanisms caused by carbon deposition, water formation, phase transformation and metal sintering/agglomeration. Finally, we detail the recent progress on catalyst development for enhanced olefin yields and catalyst stability by the following catalyst functionalities: (1) the promoter effect, (2) the support effect, (3) the bifunctional composite catalyst effect, and (4) the structure effect. The main focus of this review is to provide a useful resource for researchers to correlate catalyst deactivation and the recent research effort on catalyst development for enhanced olefin yields and catalyst stability.

Catalysts for the Conversion of CO2 to Low Molecular Weight Olefins-A Review

There is a large worldwide demand for light olefins (C₂⁼-C₄⁼), which are needed for the production of high value-added chemicals and plastics. Light olefins can be produced by petroleum processing, direct/indirect conversion of synthesis gas (CO + H₂) and hydrogenation of CO₂. Among these methods, catalytic hydrogenation of CO₂ is the most recently studied because it could contribute to alleviating CO₂ emissions into the atmosphere. However, due to thermodynamic reasons, the design of catalysts for the selective production of light olefins from CO₂ presents different challenges. In this regard, the recent progress in the synthesis of nanomaterials with well-controlled morphologies and active phase dispersion has opened new perspectives for the production of light olefins. In this review, recent advances in catalyst design are presented, with emphasis on catalysts operating through the modified Fischer-Tropsch pathway. The advantages and disadvantages of olefin production from CO₂ via CO or methanol-mediated reaction routes were analyzed, as well as the prospects for the design of a single catalyst for direct olefin production. Conclusions were drawn on the prospect of a new catalyst design for the production of light olefins from CO₂.

Cobalt Catalysts Enable Selective Hydrogenation of CO2 toward Diverse Products: Recent Progress and Perspective

Selective hydrogenation of carbon dioxide (CO₂) into value-added chemicals has aroused great interest. The chemical inertness of CO₂ and diverse reaction pathways usually require the construction of enabled catalysts. To date, cobalt (Co) catalysts characteristic of metallic and/or divalent Co components show great potential for CO₂ hydrogenation. To better regulate the CO₂ hydrogenation, it is necessary to summarize the current progress of cobalt catalysts for selective hydrogenation of CO₂. In this Perspective, first, hydrogenation of CO₂ into methane over metallic Co sites is introduced. Second, hydrogenation of CO₂ into methanol and C₂₊ alcohols is discussed by constructing mixed-valent cobalt sites. Third, hydrogenation of CO₂ into light olefins and C₅₊ liquid fuels over cobalt-containing hybrid catalysts is introduced. Fourth, the reaction paths for selective hydrogenation of CO₂ over cobalt catalysts are illustrated. Finally, the current challenges and prospects of cobalt-based nanocatalysts for hydrogenation of CO₂ are proposed.