Superhydrophobic PLA fabrics prepared by UV photo-grafting of hydrophobic silica particles possessing vinyl groups

Application of 3D printing for fabrication of superhydrophobic surfaces with reversible wettability

Control of surface wettability is needed in many applications. The potential use of 3D printing technology to gain control over wettability remains largely unexplored. In this paper, Fused Deposition Molding (FDM) 3D printing technology was utilized to print polylactic acid (PLA) microplate array structures to generate superhydrophobic surfaces with reversable wetting properties. This was achieved by spraying polydimethylsiloxane (PDMS) and silica (SiO2) solutions, over microplate surfaces. Anisotropic wetting properties were also achieved based on the surface structure design. Due to the shape memory properties of PLA, the morphology of the microplate arrays could be switched between the original upright shape and deformed shape. Through alternating pressing and heating treatments, the microplate arrays showed anisotropic wettability switching. The difference between the contact angle (CA) and sliding angle (SA) of water droplets on the original surface parallel to and perpendicular to the microplate array direction were ΔCA = 7° and ΔSA = 3° respectively, and those on the surface of the deformed microplate array were ΔCA = 7° and ΔSA = 21°, respectively. This process enabled reversible alteration in the wetting behavior of water droplets on the original and deformed surfaces between sliding and sticking states. PLA-based shape memory anisotropic superhydrophobic surfaces with tunable adhesion were successfully applied to rewritable platforms, micro droplet reaction platforms, and gas sensing.

Biodegradable Hydrogenated Dimer Acid-Based Plasticizers for PLA with Excellent Plasticization, Thermal Stability and Gas Resistance

The use of vegetable oil-dervied plasticizers to enhance the flexibility of polylactic acid (PLA) has received much attention due to their renewability, inexpensiveness and biodegradation. However, the double bonds in vegetable oil-based plasticizers limit their compatibility with PLA, resulting in PLA-derived products with reduced flexibility. Herein, we examined soybean oil-derived hydrogenated dimer acid-based polyethylene glycol methyl ether esters (HDA-2n, 2n = 2, 4, 6 or 8, referring to the ethoxy units) developed via the direct esterification of saturated hydrogenated dimer acid and polyethylene glycol monomethyl ethers. The resulting HDA-2n was first used as a plasticizer for PLA, and the effects of the ethoxy units in HDA-2n on the overall performance of the plasticized PLA were systematically investigated. The results showed that, compared with PLA blended with dioctyl terephthalate (DOTP), the PLA plasticized by HDA-8 with the maximum number of ethoxy units (PLA/HDA-8) exhibited better low-temperature resistance (40.1 °C vs. 15.3 °C), thermal stability (246.8 °C vs. 327.6 °C) and gas barrier properties. Additionally, the biodegradation results showed that HDA-8 could be biodegraded by directly burying it in soil. All results suggest that HDA-8 could be used as green alternative to the traditional petroleum-based plasticizer DOTP, which is applied in the PLA industry.

Enhancing Textile Water Repellency with Octadecyltrichlorosilane (OTS) and Hollow Silica Nanoparticles

Superhydrophobic coatings have attracted substantial attention owing to their potential application in various industries. Conventional textiles used in daily life are prone to staining with water and household liquids, necessitating the development of water-repellent and stain-resistant coatings. In this study, we fabricated a highly water-repellent superhydrophobic PET fabric by using an eco-friendly water-based coating process. Fluorine-free octadecyltrichlorosilane (OTS) solutions with various wt.% of hollow silica (HS) nanoparticles were used to produce a superhydrophobic surface via a facile dip coating method. Our findings revealed that the incorporation of HS nanoparticles substantially increased the water contact angle, with higher concentrations resulting in enhanced water repellency and increased surface roughness. The treated fabrics had a remarkable water contact angle of 152.4° ± 0.8°, demonstrating their superhydrophobic fiber surface. In addition, the durability of these superhydrophobic properties was investigated via a laundry procedure, which showed that the fabrics maintained their water repellency even after 20 laundering cycles. EDX and XRD analyses confirmed that the morphological evaluations did not reveal any substantial structural alterations. Significantly, the fibers maintained their strength and durability throughout the testing, enduring only minor hollow SiO2 nanoparticle loss. This eco-friendly and cost-effective method holds great potential for application in apparel and other industries, offering an effective solution to resist water stains and improve performance in various contexts.

Integrating Fly Ash-Controlled Surface Morphology and Candle Grease Coating: Access to Highly Hydrophobic Poly (L-lactic Acid) Composite for Anti-Icing Application

New ways of recycling fly ash are of great significance for reducing the environmental pollution. In this work, biodegradable hydrophobic poly (L-lactic acid)/fly ash composites for anti-icing application were successfully fabricated via a facile solvent-volatilization-induced phase separation approach. A silane coupling agent of 3-(Trimethoxysilyl) propyl methacrylate was used to decorate a fly ash surface (FA@KH570) for strengthening the interface bonding between fly ash and poly (L-lactic acid). Moreover, FA@KH570 could obviously enhance the crystallinity of poly (L-lactic acid) (PLLA)/FA@KH570 composites, which accelerated the conversion from the liquid-liquid to the liquid-solid phase separation principle. Correspondingly, the controllable surface morphology from smooth to petal-like microspheres was attained simply by adjusting the FA@KH570 content. After coating nontoxic candle grease, the apparent contact angle of 5 wt% PLLA/FA@KH570 composite was significantly increased to an astonishing 151.2°, which endowed the composite with excellent anti-icing property. This strategy paves the way for recycling waste fly ash and manufacturing hydrophobic poly (L-lactic acid) composite for potential application as an anti-icing material for refrigerator interior walls.

Research progress on eco-friendly superhydrophobic materials in environment, energy and biology

In the past few years, bioinspired eco-friendly superhydrophobic materials (EFSMs) have made great breakthroughs, especially in the fields of environment, energy and biology, which have made remarkable contributions to the sustainable development of the natural environment. However, some potential challenges still exist, which urgently need to be systematically summarized to guide the future development of this field. Herein, in this review, initially, we discuss the five typical superhydrophobic models, namely, the Wenzel, Cassie, Wenzel-Cassie, "lotus", and "gecko" models. Then, the existence of superhydrophobic creatures in nature and artificial EFSMs are summarized. Then, we focus on the applications of EFSMs in the fields of environment (self-cleaning, wastewater purification, and membrane distillation), energy (solar evaporation, heat accumulation, and batteries), and biology (biosensors, biomedicine, antibacterial, and food packaging). Finally, the challenges and developments of eco-friendly superhydrophobic materials are highlighted.

Wetting of Superhydrophobic Polylactic Acid Micropillared Patterns

Superhydrophobic (SH) polylactic acid (PLA) surfaces were previously produced by various methods and used especially in biomedical applications and oil/water separation processes after 2008. However, the wettability of SH-PLA patterns containing micropillars has not been investigated before. In this study, PLA patterns having regular microstructured pillars with 12 different pillar diameters and pillar-to-pillar distances were prepared by hot pressing pre-flattened PLA sheets onto preformed polydimethylsiloxane (PDMS) soft molds having micro-sized pits. PDMS templates were previously prepared by photolithography using SU-8 molds. Apparent, advancing, and receding water contact angle measurements were carried out on the PLA patterns containing micropillars, and the morphology of the patterns was examined by optical and SEM microscopy. The largest contact angle obtained without the surface modification of the pure PLA pattern was 139°. Then, PLA micropatterns were hydrophobized using three types of silanes via chemical vapor deposition method, and SH-PLA patterns were obtained having θs of up to 167°. It was found that the highest θ values could be obtained when PLA pattern samples were coated with a silane containing a fluorine atom in its chemical structure. Washing and service life stability tests were also performed on the coated pattern samples and all of the silane coatings on the PLA patterns were found to be resistant over a 6 month period.

Poly(lactic acid)/artificially cultured diatom frustules nanofibrous membranes with fast and controllable degradation rates for air filtration

The worldwide pandemic, coronavirus COVID-19, has been posing a serious threat to the global economy and security in last 2 years. The monthly consumption and subsequent discarding of 129 billion masks (equivalent to 645,000 tons) pose a serious detrimental impact on environmental sustainability. In this study, we report a novel type of nanofibrous membranes (NFMs) with supreme filtration performance and controllable degradation rates, which are mainly composed of polylactic acid (PLA) and artificially cultured diatom frustules (DFs). In this way, the filtration efficiency of particular matter (PM) and the pressure drop were significantly improved in the prepared PLA/DFs NFMs as compared with the neat PLA NFM. In specific, with incorporation of 5% DFs into fibers, PM_0.3 removal with a filtration efficiency of over 99% and a pressure drop of 109 Pa were achieved with a membrane thickness of only 0.1 mm. Moreover, the yield strength and crystallinity degree of the PLA/DFs5 NFMs were sharply increased from 1.88 Mpa and 26.37% to 2.72 Mpa and 30.02%. Besides those unique characters, the PLA/DFs5 presented excellent degradability, accompanied by the degradation of 38% in 0.01 M sodium hydroxide solution after 7 days and approximately 100% in natural condition after 42 days, respectively. Meanwhile, the environmentally friendly raw materials of the composite polylactic acid and artificially cultured diatom frustules could be extracted from corn-derived biomass and artificially cultivated diatoms, ensuring the conformance to carbon neutrality and promising applications in personal protection.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s42114-022-00474-7.

Bone Regeneration Assessment of Polycaprolactone Membrane on Critical-Size Defects in Rat Calvaria

Biomaterials for use in guided bone regeneration (GBR) are constantly being investigated and developed to improve clinical outcomes. The present study aimed to comparatively evaluate the biological performance of different membranes during the bone healing process of 8 mm critical defects in rat calvaria in order to assess their influence on the quality of the newly formed bone. Seventy-two adult male rats were divided into three experimental groups (n = 24) based on the membranes used: the CG—membrane-free control group (only blood clot, negative control), BG—porcine collagen membrane group (Bio-Guide^®, positive control), and the PCL—polycaprolactone (enriched with 5% hydroxyapatite) membrane group (experimental group). Histological and histometric analyses were performed at 7, 15, 30, and 60 days postoperatively. The quantitative data were analyzed by two-way ANOVA and Tukey’s test (p < 0.05). At 7 and 15 days, the inflammatory responses in the BG and PCL groups were significantly different (p < 0.05). The PCL group, at 15 days, showed a large area of newly formed bone. At 30 and 60 days postoperatively, the PCL and BG groups exhibited similar bone healing, including some specimens showing complete closure of the critical defect (p = 0.799). Thus, the PCL membrane was biocompatible, and has the potential to help with GBR procedures.

Modification of PET Ion-Track Membranes by Silica Nanoparticles for Direct Contact Membrane Distillation of Salt Solutions

The paper describes desalination by membrane distillation (MD) using ion-track membranes. Poly(ethylene terephthalate) (PET) ion-track membranes were hydrophobized by the immobilization of hydrophobic vinyl-silica nanoparticles (Si NPs). Si NPs were synthesized by the sol-gel method, and the addition of the surfactant led to the formation of NPs with average size of 40 nm. The thermal initiator fixed to the surface of membranes allowed attachment of triethoxyvinyl silane Si NPs at the membrane surface. To further increase hydrophobicity, ethoxy groups were fluorinated. The morphology and chemical structure of prepared membranes were characterized by SEM, FTIR, XPS spectroscopy, and a gas permeability test. Hydrophobic properties were evaluated by contact angle (CA) and liquid entry pressure (LEP) measurements. Membranes with CA 125–143° were tested in direct contact membrane distillation (DCMD) of 30 g/L saline solution. Membranes showed water fluxes from 2.2 to 15.4 kg/(m²·h) with salt rejection values of 93–99%.

Surface Modification of 3D Printed PLA Objects by Fused Deposition Modeling: A Review

Polylactic acid (PLA) filaments are very popular as a thermoplastic source used in the 3D printing field by the “Fused Deposition Modeling” method in the last decade. The PLA market is expected to reach 5.2 billion US dollars in 2020 for all of its industrial uses. On the other hand, 3D printing is an expanding technology that has a large economic potential in many industries where PLA is one of the main choices as the source polymer due to its ease of printing, environmentally friendly nature, glossiness and multicolor appearance properties. In this review, we first reported the chemical structure, production methods, general properties, and present market of the PLA. Then, the chemical modification possibilities of PLA and its use in 3D printers, present drawbacks, and the surface modification methods of PLA polymers in many different fields were discussed. Specifically, the 3D printing method where the PLA filaments are used in the extrusion-based 3D printing technologies is reviewed in this article. Many methods have been proposed for the permanent surface modifications of the PLA where covalent attachments were formed such as alkaline surface hydrolysis, atom transfer polymerization, photografting by UV light, plasma treatment, and chemical reactions after plasma treatment. Some of these methods can be applied for surface modifications of PLA objects obtained by 3D printing for better performance in biomedical uses and other fields. Some recent publications reporting the surface modification of 3D printed PLA objects were also discussed.

Nonsolvent-assisted fabrication of multi-scaled polylactide as superhydrophobic surfaces

The solution-processing fabrication of superhydrophobic surfaces is currently intriguing, owing to high-efficiency, low cost, and energy-consuming. Here, a facile nonsolvent-assisted process was proposed for the fabrication of the multi-scaled surface roughness in polylactide (PLA) films, thereby resulting in a significant transformation in the surface wettability from intrinsic hydrophilicity to superhydrophobicity. Moreover, it was found that the surface topographical structure of PLA films can be manipulated by varying the compositions of the PLA solutions. And the samples showed superhydrophobic surfaces as well as high melting enthalpy and crystallinity. In particular, a high contact angle of 155.8° together with a high adhesive force of 184 μN was yielded with the assistance of a multi-nonsolvent system, which contributed to the co-existence of micro-/nano-scale hierarchical structures.

Preparation, cell compatibility and degradability of collagen-modified poly(lactic acid)

Poly(lactic acid) (PLA) was modified using collagen through a grafting method to improve its biocompatibility and degradability. The carboxylic group at the open end of PLA was transferred into the reactive acylchlorided group by a reaction with phosphorus pentachloride. Then, collagen-modified PLA (collagen-PLA) was prepared by the reaction between the reactive acylchlorided group and amino/hydroxyl groups on collagen. Subsequently, the structure of collagen-PLA was confirmed by Fourier transform infrared spectroscopy, fluorescein isothiocyanate-labeled fluorescence spectroscopy, X-ray photoelectron spectroscopy, and DSC analyses. Finally, some properties of collagen-PLA, such as hydrophilicity, cell compatibility and degradability were characterized. Results showed that collagen had been grafted onto the PLA with 5% graft ratio. Water contact angle and water absorption behavior tests indicated that the hydrophilicity of collagen-PLA was significantly higher than that of PLA. The cell compatibility of collagen-PLA with mouse embryonic fibroblasts (3T3) was also significantly better than PLA in terms of cell morphology and cell proliferation, and the degradability of PLA was also improved after introducing collagen. Results suggested that collagen-PLA was a promising candidate for biomedical applications.

Self-cleaning, superhydrophobic cotton fabrics with excellent washing durability, solvent resistance and chemical stability prepared from an SU-8 derived surface coating

A self-cleaning, superhydrophobic cotton with excellent washing durability, solvent resistance, and acid/base stability has been prepared using a single-pot solution.

Effect of the content and distribution of ultraviolet absorbing groups on the UV protection and degradation of polylactide films

The effect of content and distribution of covalently bonded UV absorbing groups on the UV protection effect and UV irradiated degradation behavior of polylactide films were investigated.

N-Phenylaminomethyl hybrid silica, a better alternative to achieve reinforced PU nanocomposites

A novel NPAM-silica was synthesized by an economic and environmentally friendly method. It was chemically cooperated into polyurethane with enhanced mechanical properties. Compared with N-phenylaminomethyl POSS/PU composites, the crosslinking junction states and the mechanical properties are different. NPAM-silica provided a better alternative for polymer/nanocomposites.

Micro-/nanometer rough structure of a superhydrophobic biodegradable coating by electrospraying for initial anti-bioadhesion

A novel superhydrophobic biodegradable coating with micro-/nanometer rough structure, fabricated by co-electrospraying poly(L-lactide) (PLLA) and modified silica nanoparticles (MSNs), exhibits good anti-adhesion behavior towards bacteria and cells in the initial culturing phase, which makes it a promising technology for preparing medical device coatings.

Highly monodisperse polysilsesquioxane spheres: synthesis and application in cotton fabrics

Highly monodisperse methyl-functionalized, vinyl-functionalized, and thiol-functionalized polysilsesquioxane spheres (MPSQ, VPSQ, and MPPSQ spheres) have been successfully prepared through a one-pot emulsion approach with one organosilane as sole precursor in aqueous medium. The morphology, size distribution, and chemical structure were characterized by SEM, DLS, FT-IR, solid NMR, XRD, etc. The thermodecomposition and hydrophobicity of these spheres were investigated with TGA and water contact angle measurement. Our research turns out that the organofunctional groups play a key role in thermostability and hydrophobicity of polysilsesquioxane spheres, MPSQ, and VPSQ spheres possess better thermostability than MPPSQ spheres, the order of hydrophobicity is as follows: MPSQ>VPSQ>MPPSQ. Cotton fabrics can become superhydrophobic when treated with methyl- or vinyl-functional silica spheres.

Water-repellent textile via decorating fibers with amphiphilic Janus particles

We investigated morphology and wetting properties of textiles modified by chemically immobilized amphiphilic micrometer and submicrometer large Janus particles. The Janus particles bind by their reactive side to the textile surface, while their hydrophobic side faces the environment. It was found that the character of immobilization of the Janus particles on textile depends on their size: larger particles bind between fibers, while smaller ones bind to the fiber surface. In both cases, immobilization of Janus particles results in the hydrophobization of the hydrophilic textile surface. Finally, we demonstrated that submicrometer large Janus particles are very efficient for the design of water-repellent textiles.