Interfacial tension of evaporating emulsion droplets containing amphiphilic block copolymers: Effects of solvent and polymer composition

Fabrication of polymeric microspheres for biomedical applications

Polymeric microspheres (PMs) have attracted great attention in the field of biomedicine in the last several decades due to their small particle size, special functionalities shown on the surface and high surface-to-volume ratio. However, how to fabricate PMs which can meet the clinical needs and transform laboratory achievements to industrial scale-up still remains a challenge. Therefore, advanced fabrication technologies are pursued. In this review, we summarize the technologies used to fabricate PMs, including emulsion-based methods, microfluidics, spray drying, coacervation, supercritical fluid and superhydrophobic surface-mediated method and their advantages and disadvantages. We also review the different structures, properties and functions of the PMs and their applications in the fields of drug delivery, cell encapsulation and expansion, scaffolds in tissue engineering, transcatheter arterial embolization and artificial cells. Moreover, we discuss existing challenges and future perspectives for advancing fabrication technologies and biomedical applications of PMs.

Double Emulsion Droplets as a Plausible Step to Fatty Acid Protocells

It is assumed that life originated on the Earth from vesicles made of fatty acids. These amphiphiles are the simplest chemicals, which can be present in the prebiotic soup, capable of self-assembling into compartments mimicking modern cells. Production of fatty acid vesicles is widely studied, as their growing and division. However, how prebiotic chemicals require to further yield living cells encapsulated within protocells remains unclear. Here, one suggests a scenario based on recent studies, which shows that phospholipid vesicles can form from double emulsions affording facile encapsulation of cargos. In these works, water-in-oil-in-water droplets are produced by microfluidics, having dispersed lipids in the oil. Dewetting of the oil droplet leaves the internal aqueous droplet covered by a lipid bilayer, entrapping cargos. In this review, formation of fatty acid protocells is briefly reviewed, together with the procedure for preparing double emulsions and vesicles from double emulsion and finally, it is proposed that double emulsion droplets formed in the deep ocean where undersea volcano expulsed materials, with fatty acids (under their carboxylic form) and alkanols as the oily phase, entrapping hydrosoluble prebiotic chemicals in a double emulsion droplet core. Once formed, double emulsion droplets can move up to the surface, where an increase of pH, variation of pressure and/or temperature may have allowed dewetting of the oily droplet, leaving a fatty acid vesicular protocell with encapsulated prebiotic materials.

One step generation of single-core double emulsions from polymer-osmose-induced aqueous phase separation in polar oil droplets

Water-in-oil-in-water emulsions (W/O/W) are aqueous droplet(s) embedded within oil droplets dispersed in a continuous water phase. They are attracting interest due to their possible applications from cosmetic to food science since both hydrosoluble and liposoluble cargos can be encapsulated within. They are generally prepared using a one-step or a two-step method, phase inversion and also via spontaneous emulsification. Here, we describe a general and simple one-step method based on hydrophilic polymers dispersed in polar oils to generate osmose-induced diffusion of water into oil droplets, forming polymer-rich aqueous droplets inside the oil droplets. Polyethylene glycol, but also other hydrophilic polymers (branched polyethylene imine or polyvinyl pyrrolidone) were successfully dispersed in 1-octanol or other polar oils (oleic acid or tributyrin) to produce an O/W emulsion that spontaneously transformed into a W1/O/W2 emulsion, with the inner aqueous droplet (W1) only containing the hydrophilic polymer initially dispersed in oil. By combining single drop experiments, with macroscopic viscosity measurements, we demonstrated that the double emulsion resulted of water diffusion, which amplitude could be adjusted by the polymer concentration. The production of high internal phase emulsions was also achieved, together with a pH-induced transition from multiple to single core double emulsion. We expect this new method for producing double emulsions to find applications in domains of microencapsulation and materials chemistry.

Ordered Mesoporous Microcapsules from Double Emulsion Confined Block Copolymer Self-Assembly

Polymeric microcapsules with shells containing homogeneous pores with uniform diameter on the nanometer scale are reported. The mesoporous microcapsules are obtained from confined self-assembly of amphiphilic block copolymers with a selective porogen in the shell of water-in-oil-in-water double emulsion drops. The use of double emulsion drops as a liquid template enables the formation of homogeneous capsules of 100s of microns in diameter, with aqueous cores encapsulated in a shell membrane with a tunable thickness of 100s of nanometers to 10s of microns. Microcapsules with shells that exhibit an ordered gyroidal morphology and three-dimensionally connected mesopores are obtained from the triblock terpolymer poly(isoprene)-block-poly(styrene)-block-poly(4-vinylpyridine) coassembled with pentadecylphenol as a porogen. The bicontinuous shell morphology yields nanoporous paths connecting the inside to the outside of the microcapsule after porogen removal; by contrast, one-dimensional hexagonally packed cylindrical pores, obtained from a traditional diblock copolymer system with parallel alignment to the surface, would block transport through the shell. To enable the mesoporous microcapsules to withstand harsh conditions, such as exposure to organic solvents, without rupture of the shell, we develop a cross-linking method of the nanostructured triblock terpolymer shell after its self-assembly. The microcapsules exhibit pH-responsive permeability to polymeric solutes, demonstrating their potential as a filtration medium for actively tunable macromolecular separation and purification. Furthermore, we report a tunable dual-phase separation method to fabricate microcapsules with hierarchically porous shells that exhibit ordered mesoporous membrane walls within sponge-like micron-sized macropores to further control shell permeability.

Encapsulation of inorganic nanoparticles in a block copolymer vesicle wall driven by the interfacial instability of emulsion droplets

We proposed an effective route, i.e., three-dimensional confined co-assembly of block copolymers and inorganic nanoparticles, to efficiently encapsulate high-density and large-size nanoparticles into the wall of polymeric vesicles.

Interfacial Instability of Emulsion Droplets Containing a Polymer and a Fatty Alcohol

We investigated the interfacial instability of emulsion droplets via in situ measuring the oil/water interfacial tension (IFT) using the capillary suction method. The discrete phase of the oil-in-water emulsion contains a hydrophobic polymer (polystyrene, PS) and a fatty alcohol cosurfactant n-cetyl alcohol (CA) or n-octadecanol (OD), both of which were dissolved in an organic solvent (chloroform). The continuous phase is an aqueous solution of surfactant (sodium dodecyl sulfate, SDS). Upon removal of the organic solvent, the concentrations of CA and PS increase gradually, which induce a continual decrease of the IFT until the occurrence of interfacial instability. Micropipette tensiometry performed on an evaporating emulsion droplet reveals that interfacial instability is triggered when the IFT decreases close to ∼0.17 mN/m. As a result, micron particles with wrinkled surfaces can be obtained after the complete removal of the organic solvent. The effect of the initial concentration and alkyl chain length of the cosurfactant on the interfacial instability and surface roughness of the formed particles was studied. This study provides theoretical guidance for the preparation of micrometer-sized polymer particles with diverse morphologies via the interfacial instability of emulsion droplets.

Observation of osmotically driven, highly controllable and reconfigurable oil/water phase separation

Liquid-liquid phase separation has been proven to be a valuable method for producing structured materials and creating chemical systems. Although several strategies have been developed to date, osmotically driven oil/water phase separation has never been achieved owing to the limited solubility of inorganic salts in conventional organic solvents and thus the insufficient osmotic driving force to counterbalance the Laplace pressure associated with the interfacial tension. Herein, we report the discovery that a mixture of 1-alkyl-3-vinylimidazolium bis(trifluoromethanesulfonyl)imide and LiTf2N can generate sufficient and widely tunable osmotic pressure in oil to realize water transport from the surrounding aqueous phase into the oil phase, triggering spontaneous phase separation. This osmotically driven phase separation could be modulated with unprecedented flexibility, offering unlimited possibilities to facilely access diverse thermodynamically metastable structures using one system. Importantly, this oil system can serve as a general phase separation carrier platform for realizing phase separation of various substances.

Nanoparticle packing within block copolymer micelles prepared by the interfacial instability method

The interfacial instability method has emerged as a viable approach for encapsulating high concentrations of nanoparticles (NPs) within morphologically diverse micelles. In this method, transient interfacial instabilities at the surface of an emulsion droplet guide self-assembly of block co-polymers and NP encapsulants. Although used by many groups, there are no systematic investigations exploring the relationship between NP properties and micelle morphology. Here, the effect of quantum dot (QD) and superparamagnetic iron oxide NP (SPION) concentration on the shape, size, and surface deformation of initially spherical poly(styrene-b-ethylene oxide) (PS-b-PEO) micelles was examined. Multi-NP encapsulation and uniform dispersion within micelles was obtained even at low NP concentrations. Increasing NP concentration initially resulted in larger numbers of elongated micelles and cylinders with tightly-controlled diameters smaller than those of spherical micelles. Beyond a critical NP concentration, micelle formation was suppressed; the dominant morphology became densely-loaded NP structures that were coated with polymer and exhibited increased polydispersity. Transmission electron microscopy (TEM) and small angle X-ray scattering (SAXS) revealed that NPs in densely-loaded structures can be well-ordered, with packing volume fractions of up to 24%. These effects were enhanced in magnetic composites, possibly by dipole interactions. Mechanisms governing phase transitions triggered by NP loading in the interfacial instability process were proposed. The current study helps establish and elucidate the active role played by NPs in directing block copolymer assembly in the interfacial instability process, and provides important guiding principles for the use of this approach in generating NP-loaded block copolymer composites.

Towards a rational morphology control of frozen copolymer aggregates

Kinetically frozen copolymer micelles are commonly prepared by confining amphiphilic block copolymers in the evaporating dispersed phase of oil-in-water emulsions. We revisit the mechanisms of this process by examining its successive steps separately: the formation of the solvent/water interface, the emulsification, the solvent evaporation and the formation of aggregates. We bring into evidence that: (i) spontaneous water-in-solvent emulsification, i.e., the formation of a double emulsion, is a necessary step for the subsequent assembly of the copolymers into kinetically frozen aggregates with certain morphologies far from equilibrium. (ii) Equilibration of the copolymer conformation at the solvent-water interfaces is a relatively slow process that can be outpaced, or even quenched before completion, by fast solvent evaporation rates. (iii) Rather than being dictated by the packing parameter at equilibrium, the morphology of the aggregates is determined by the effective copolymer conformation at the solvent-water interface when they form. (iv) Ultra-long worm-like micelles do not form by a direct digitation of the dispersed oil phase into the water continuous phase but through the inversion of the double emulsion. From these findings, we design a simple setup that allows us to control the morphology of the frozen aggregates obtained from a given copolymer composition by simply tuning the solvent evaporation rate.

Particles with Tunable Porosity and Morphology by Controlling Interfacial Instability in Block Copolymer Emulsions

A series of porous block copolymer (BCP) particles with controllable morphology and pore sizes was fabricated by tuning the interfacial behavior of BCP droplets in oil-in-water emulsions. A synergistic adsorption of polystyrene-b-poly(4-vinylpyridine) (PS-b-P4VP) BCPs and sodium dodecyl sulfate (SDS) to the surface of the emulsion droplet induced a dramatic decrease in the interfacial tension and generated interfacial instability at the particle surface. In particular, the SDS concentration and the P4VP volume fraction of PS-b-P4VP were key parameters in determining the degree of interfacial instability, leading to different types of particles including micelles, capsules, closed-porosity particles, and open-porosity particles with tunable pore sizes ranging from 10 to 500 nm. The particles with open-porosity could be used as pH-responsive, high capacity delivery systems where the uptake and release of multiple dyes could be achieved.

Using the sessile drop geometry to measure fluid and elastic block copolymer interfaces

There is considerable interest in the fabrication and mechanics of soft spheres and capsules because of their use in a large number of applications ranging from targeted drug delivery to cosmetically active agents. Many systems, such as lipid and block copolymer vesicles, are already finding considerable industrial use where the performance of soft spheres depends intimately on their mechanics. New advanced features such as fast cargo delivery can be realized only if they fit into the existing mechanical niche of the system in question. Here we present a model system to demonstrate how a capsule structure can be fundamentally changed while maintaining its overall mechanical response as well as a simple, universal method to measure the resulting capsule material properties. Specifically, we use confocal microscopy to adapt the sessile drop geometry to a measurement of the static properties of an ensemble of polystyrene-b-poly(ethylene oxide) (PS-PEO)-stabilized oil droplets. We then synthesize a polystyrene-b-poly(acrylic acid)-b-polystyrene (PS-PAA-PS) elastic-shell-coated emulsion drop that shows an identical deformation to the fluidlike PS-PEO droplets. Both systems, in sessile geometry, can be related to their basic material properties through appropriate modeling. We find that the elastic shell is dominated by its surface tension, easily enabling it to match the static response of a purely fluid drop.

Effects of interfacial tension on formation of poly(ethylene oxide)-block-polystyrene micelles from emulsions

In this report, we show that the structure of an amphiphilic block copolymer assembled through the emulsion and solvent evaporation method can be regulated by tuning the interfacial tension with a third solvent.

Ultralong cylindrical micelles precisely located with semiconductor nanorods by solvent evaporation-driven self-assembly

We demonstrate the efficient incorporation of PS-tethered cadmium sulfide nanorods (PS-CdS NRs) into polystyrene-block-poly(ethylene oxide) (PS-b-PEO) ultralong cylindrical micelles by solvent evaporation-driven self-assembly. The hexadecyl trimethyl ammonium bromide (CTAB) was used as the surfactant in chloroform-in-water emulsions. It is a prerequisite to improve the enthalpic compatibility between the CdS NRs and the PS block of PS-b-PEO to accomplish their cooperative assembly. We investigated the effects including the concentration of CTAB in the aqueous solution ([CTAB]), the weight fraction of CdS NRs (f), the volume ratio of the organic solvent to water and the magnetic stirring rate on the cooperative assembly behaviors. The different morphologies of hybrid assemblies formed at varied [CTAB] were rationalized in view of the adsorption of the aqueous surfactant and block copolymer at the oil-water interfaces, thereby leading to the disparate mechanisms by which the organic-water interfacial instabilities proceeded. This work presents an extremely precise location of the CdS NRs in the centers of the cylindrical micelles, i.e. 95.2% of the CdS NRs were distributed in the central ca. 4 vol% regions of the cylinders and all of them were dispersed in the central ca. 38% radial spans. The length of the hybrid cylindrical micelles can reach tens of micrometers. The ultralong cylindrical micelles functionalized by the CdS NRs in the central cores can lower the toxicity of the CdS NRs and improve the biocompatibility, which have potential applications in fluorescence probes, labels and many others.