Mechanism of dehydroxylation temperature decrease and high temperature phase transition of coal-bearing strata kaolinite intercalated by potassium acetate

The Kaolinite Crystallinity and Influence Factors of Coal-Measure Kaolinite Rock from Datong Coalfield, China

In order to ascertain the kaolinite crystallinity of Carboniferous Permian coal-measure kaolinite rocks, seven groups of fresh samples were collected from below the ground in the Xiaoyu mine, Datong coalfield. Microscopy, X-ray diffraction (XRD), differential thermal analysis (DTA), infrared (IR) spectroscopy and X-ray fluorescence (XRF) spectrometry methods were applied to the samples. The petrographic analysis results show that the kaolinite rocks are characterized as compact, phaneritic, clastic, sand-bearing, sandy and silty types; the kaolinite content in the Shanxi formation and upper Taiyuan formations was more than 95%, while it was 60–90% in the middle and lower Taiyuan formations. Based on the Hinckley index and the features of XRD, DTA and IR of kaolinites, crystallinity was classified as having three grades: ordered, slightly disordered and disordered. The kaolinites’ SiO2/Al2O3 molar ratio was about 1.9–5.7, with a chemical index of alteration (CIA) of about 95.4–99.5. This research suggests that the kaolinite crystallinity correlates positively to its clay mineral content, purity and particle size, which are also related to the SiO2/Al2O3 molar ratio and CIA. The original sedimentary environment and weathering have a direct influence on kaolinite crystallinity, and the existence of organic matter is conducive to the stable existence of kaolinite. The study results have significance for the extraction and utilization of coal-measure kaolinite and the development of kaolinite crystallography and mineralogy.

Effects of bleaching and functionalization of kaolinite on the mechanical and thermal properties of polyamide 6 nanocomposites

Polyamide 6 nanocomposites (PA6)/kaolinite were prepared by melt compounding. First, kaolinite was bleached via a solvothermal reaction using oxalic acid as a bleaching agent; then, the bleached product was modified using dimethylsulfoxide (DMSO) and subsequently methanol (MeOH) via a displacement method. Thus, cetyltrimethyl ammonium bromide (CTAB) and triethoxy(octyl)silane (TEOS) molecules were intercalated into kaolinite nano-platelets. Seven types of nanocomposites were prepared using pristine, bleached or intercalated kaolinite. The kaolinite powder and the nanocomposite specimens were characterized by X-ray diffraction (XRD), Fourier transformation infrared spectroscopy (FTIR), thermal analysis, scanning electronic microscopy (SEM), whiteness index and tensile tests. The influence of the bleaching process of kaolinite and the intercalation methods on the whiteness index of the nanocomposites was also observed, in which the whiteness index of the functionalized kaolinite nanocomposites was enhanced by up to 10.65% when compared to neat PA6. The thermal results revealed that the intercalation and functionalization greatly affect the thermal stability of the virgin polymer. On the other hand, the intercalation of kaolinite enhances the dispersion/distribution, improves the interfacial adhesion, and increases the aspect ratio of the kaolinite nanoparticles; this affords remarkable nanocomposite property enhancements, represented by a high Young's modulus value of 4.68 GPa and a maximum percentage growth of 80.6% for silane-grafted kaolinite nanoparticles at just 8 wt%.

Molecular Structure and Decomposition Kinetics of Kaolinite/Alkylamine Intercalation Compounds

Although the development of clay/polymer nanocomposites and their applications have attracted much attention in recent years, a thorough understanding of the structure and the decomposition mechanism of clay/polymer nanocomposites is still lacking. In this research, the intercalation of kaolinite (Kaol) with different alkylamines were investigated by X-ray diffracion (XRD), Fourier-transform infrared spectroscopy (FTIR), and thermogravimetry and differential scanning calorimetry (TG-DSC). The results showed that the intercalation of Kaol/methanol compound with hexylamine (HA), dodecylamine (DA), and octadecylamine (OA) led to the expansion of the interlayer distance and resulted in the dominant basal diffraction at 2.86, 4.08, and 5.66 nm. The alky chains of HA, DA, and OA are tilted toward the Kaol surface in bilayer with an inclination angle of ~40°. The most probable mechanism function, activation energy E, and pre-exponential factor A were obtained by mutual authentication using KAS and Ozawa methods, itrative and Satava integral method. The average activation energy E of the three intercalation compounds are 104.44, 130.80, and 154.59 kJ mol-1, respectively. It shows a positive correlation with the alkyl chain length. The pre-exponential factor A was estimated to be 1.09 × 1015, 1.15 × 108, and 4.17 × 1021 s-1, respectively. The optimized mechanism function for the decomposition of alkylamine is G(α) = [(1-α) -1/3-1]2.