Foam production – Ratio between foaminess and rate of foam decay

Classification of surfactants and admixtures for producing stable aqueous foam

Surfactants and foam have captured the interest of researchers worldwide due to their unique behavior of surface activity, the dynamic nature of foam formation, and simultaneous destruction. The present review focuses on the surfactants' classification, surfactant-solvent interaction, foam formation, characteristics, and a range of admixtures to enhance the foam performance. Although surfactants have been researched and developed for decades, recently, their sustainability has been given special attention. One such aspect is the development of green foaming agents from natural and renewable sources and assessing their suitability for different applications. Further, widely researched parameters are the type of surfactant, surfactant concentration, surfactant-solvent interaction, and foam production method on the foamability of a surfactant solution and related foam characteristics, including stability and texture. However, still, there is no rule to predict the best foam. Another vital concern is the non-standardization of foam assessment methods across industries and regions. Recently, research has progressed in identifying suitable admixtures for foam performance enhancement and utilizing them to produce stable foams for application in enhanced oil recovery, drug delivery, and manufacturing of aerated food products and foamed concrete. Although foam stabilization using various admixtures has been recognized well in the literature, the underlying mechanism requires further research. The interaction of surfactant and admixtures in solution is complicated and requires more research.

Effect of selected monovalent salts on surfactant stabilized foams

Surfactant-stabilized foams have been at the centre of scientific research for over a century due to their ubiquitous applications in different industries. Many of these applications involve inorganic salts either due to their natural presence (e.g. use of seawater in froth floatation) or their addition (e.g. in cosmetics) to manipulate foam characteristics for the best outcomes. This paper provides a clear understanding of the effect of salts on surfactant-stabilized foams through a critical literature survey of this topic. Available literature shows a double effect of salts (LiCl, NaCl and KCl) on foam characteristics in the presence of surfactants. To elucidate the underlying mechanisms of the stabilizing effect of salts on foams, the effect of salts on surfactant-free thin liquid films is first discussed, followed by a discussion on the effect of salts on surfactant-stabilized foams with the focus on anionic surfactants. We discuss two distinctive salt concentrations, salt transition concentration in surfactant-free solutions and salt critical concentration in surfactant-laden systems to explain their effects. Using the available data in literature supported by dedicated experiments, we demonstrate the destabilizing effect of salts on foams at and above their critical concentrations in the presence of anionic surfactants. This effect is attributed to retarding the adsorption of the surfactant molecules at the interface due to the formation of nano and micro-scale aggregates.

Correlations for Easy Calculation of the Critical Coalescence Concentration (CCC) of Simple Frothers

Can the critical coalescence concentration (CCC) of the flotation frothers be predictable? What is the relation between their molecular structure and their CCC values? A literature survey found specific correlations between the hydrophilic-lipophilic balances (HLB) and HLB/Mw (where Mw stands for the molecular mass) of homologue series of frothers and their CCC values, but the results are invalid when the molecule’s functional groups change. For this reason, 37 frothers with known values of CCC were analyzed. The CCC values of seven frothers were determined, and the rest were taken from the literature. The frothers were subdivided in homologue series with an increasing number of the carbon atoms with an account for the type and the location of the functional group, thus deriving three types of correlations lnCCC = f(HLB) applicable for: (i) alcohols; (ii) propylene glycols alkyl ethers and propylene glycols; (iii) ethylene glycols alkyl ethers. The average accuracy of these correlations between CCC and HLB is 93%.

A critical review of the growth, drainage and collapse of foams

This review focuses on the current knowledge regarding (i) the mechanisms governing foamability and foam stability, and (ii) models for the foam column kinetics. Although different length scales of foam structure, such as air-water interface and liquid film, have been studied to elucidate the mechanisms that control the foamability and foam stability, many questions remain unanswered. It is due to the collective effects of different mechanisms involved and the complicated structures of foam sub-structures such as foam films, Plateau borders and nodes, and foam networks like soft porous materials. The current knowledge of the effects of solid particles on liquid film stability and foam drainage is also discussed to highlight gaps in our present level of understanding foam systems with solid particles. We also critically review and summarize the models that describe macroscopic foam behaviors, such as equilibrium foam height, foam growth and collapse, within the context of the mechanisms involved.

Ion-specific effects in foams

We present a critical review on ion-specific effects in foams in the presence of added salts. We show the theoretical basis developed for understanding experimental data in systems with ionic surfactants, as well as the nascent approaches to modeling the much more difficult systems with non-ionic surfactants, starting with the most recent models of the air-water interface. Even in the case of ionic surfactant systems, we show methods for improving the theoretical understanding and apply them for interpretation of surprising experimental results we have obtained on ion-specific effects in these systems. We report unexpectedly strong ion-specific effects of counter-ions on the stability and the rate of drainage of planar foam films from solutions of 0.5mM sodium dodecyl sulfate (SDS) as a function of concentration of a series of inorganic salts (MCl, M=Li, Na, K). We found that the counter-ions can either stabilize the foam films (up to a critical concentration) or destabilize them beyond it. The ordering for destabilization is in the same order as the Hofmeister series, while for stabilization it is the reverse Therefore, the strongest foam stabilizer (K(+)), becomes the strongest foam destabilizer at and beyond its critical concentration, and vice versa. Though the critical concentration is different for different salts, calculating the critical surfactant adsorption level one could simplify the analysis, with all the critical concentrations occurring at the same surfactant adsorption level. Beyond this level, the foam lifetime decreases and films suddenly start draining faster, which may indicate salt-induced surfactant precipitation. Alternatively, formation of pre-micellar structures may result in slower equilibration and fewer surfactant molecules at the surface, thus leading to unstable foams and films.

On the growth of pneumatic foams

This work reports on the behaviour of tenacious and transient pneumatic foams produced at large range of values of gas delivery rates (or superficial velocities) and surface tensions. Experimental data from the literature and produced in the course of this study were processed and analyzed. The tenacious foams were stabilized via Polyoxiethylene-2 sulfate (SDP(2)S) in presence of 0.024M NaCl and 0.003M AlCl(3) ( CMC = 1.83×10(-2) M) in the concentration range of 3.33×10(-3) M to 3.8×10(-2) M (0.18CMC -2.08CMC corresponding to values of the dynamic surface tension in the range of 42.7mN/m to 37.5mN/m. The range of gas delivery rates was from 20.5ml/min to 482.8ml/min. It was found out that the rate of foam generation coincides with the gas delivery rate until a certain critical value of the latter, beyond which the rate of foam growth exceeds the rate of gas delivery. The level of this exceeding depends on the dynamic surface tension. The lower the value of the dynamic surface tension the larger the level of this exceeding. This rule was found valid until a certain upper limit of the gas delivery rate, at which the dependence on the dynamic surface tension ceases to exist. The second set of experiments was conducted on transient foams. The latter were stabilized by three members of homologue surfactants series: sodium octylsulfate (SOS), sodium decylsulfate (SDeS), and sodium dodecylsulfate (SDS) in the concentration range of 0.01CMC -0.1CMC corresponding to 72.75mN/m to 68.18mN/m. The aqueous solutions of the three surfactant homologues had identical values of static surface tension at the same ratio C/CMC . Bikerman's "unit of foaminess" was measured for each particular case. It was shown that at identical equilibrium surface tensions both the foaminess and the rate of foam decay increase upon lengthening of the surfactant's hydrocarbon chain. It was indicated as well that the foaminess increases linearly upon raising the gas delivery rate until a certain critical value, above which substantial increase is observed. It was finally concluded that both the tenacious and the transient foams have completely different behaviour. For this reason they should be modeled separately but more experimental data are still needed.

Foams and antifoams

Foams and antifoams are two entities with completely different natures. For example, the foams are structures of bubbles in contact, while the antifoams are emulsions containing hydrophobic particles. The interaction between them makes the foam decay faster and in the same time exhausts the antifoam. The mechanism of such an effect is complex of many phenomena taking place in the foam. Thus the antifoams are known as powerful foam suppressors. For these reasons, they are very important from fundamental and practical viewpoints. This paper summarizes the knowledge on antifoams since their very creation till nowadays. In this regard, the review discloses the scientific interpretations on antifoams in chronological order in accord with the literature. Thus, for example it begins with description of the first antifoams (oils) from the 1940s and the pioneering studies of S. Ross and his group. The first physical methods for studying antifoams were presented along with the concepts of spreading and entering coefficients of oils (W. Harkins, 1941, J. Robinson and W. Woods, 1948). The further development of the antifoams (oils+hydrophobic particles) was described by means of the works of R. Kulkarni et al., A. Dippenaar and P. Garrett in the late 1970s and the early 1980s. The theoretical models on the antifoam performance of R. Pelton and P. Garrett, developed in 1980s and 1990s, were presented and analyzed as well in regard with their limits of applicability. Substantial advance on the experimental techniques for studying antifoams has been achieved by introducing different variants of the film trapping technique (FTT) developed by D. Wasan et al., I. Ivanov et al. and T. Tamura et al. in the middle and the late 1990s. An assessment of these techniques was carried out in regard with their capacity for detailed studying the antifoam action within the thin liquid films. Finally, the latest knowledge on the antifoams was achieved due to N. Denkov and his group, who harnessed both the most successful type of FTT and the interferometric thin film setup of Scheludko to conduct innovative experiments on the antifoam's action in the foam films under different conditions. They derived new more detailed understanding on the antifoam's action. For this reason, we must acknowledge the series of works under the supervision of N. Denkov performed between 1996 and 2004 as the lately ones in the field. The present work contains in addition a subchapter devoted to describing alternative methods for design and control of the foam stability. As far as the foaminess and the rate of foam decay depends on the states of the surfactant adsorption layers situated on the bubble surfaces, both foaminess and foam durability can be designed by means of proper choices of surfactants, concentrations and methods of foam generation. Therefore, this paper scrutinized the very mechanism of foam generation whose product is initial foam. Afterwards it was pointed out that the elastic modulus of the foam bubbles is responsible for the further "life" of the already generated foam. A compilation between foaminess and average rate of foam decay named foam production was shown as more successful way to describe the foaming capacity of the frothers. In addition, the properties of tenacious famous under various conditions were exhibited as well. This subchapter does not give any formula for precise design of foams with entailed durability but rather outlines new ways to achieve such recipe.