An economic method for synthesis of highly ordered porous silica

Synthesis and Shape-Selective Catalytic Application of Ordered Cubic Ia3̅d Supermicroporous Materials Templated by Rosin-Derived Quaternary Ammonium Salt with a Hydroxyl Radical in the Headgroup

We described the comprehensive synthesis, characterization, and catalytic performance of a novel type of the ordered cubic Ia3̅d supermicroporous silicas by using tetraethyl orthosilicate as a silicon source and a hydroxyl-functionalized quaternary ammonium salt as a template under alkali conditions. The effects of various reaction conditions on the pore structure and morphology of the silica materials were thoroughly investigated. Our results showed that under a wide range of reaction conditions, supermicroporous silicas with a highly ordered cubic Ia3̅d structure can be produced with a large BET specific surface area of 1741 m²/g, high pore volume of 0.91 cm³/g, concentrated pore size at 19.1 Å, and crystalline morphology. After Al doping, the obtained aluminosilicates preserved a highly ordered cubic supermicroporous structure. By using the H-form aluminosilicates as catalysts, we selectively dimerized β-pinene. The catalysts exhibited an excellent catalytic activity for β-pinene dimerization with a conversion yield up to 100%. Compared with conventional mesoporous H-form Al-MCM-48 catalysts, the prepared supermicroporous catalysts exhibited superior catalytic performance due to their excellent shape-selective properties, producing the β-pinene dimer in a yield up to 72.4% with dimer/oligomer ratios in the range of 7.5-10.1. This study featured a detailed preparation and characterization of supermicroporous silica with novel microstructures and showed its utility in catalytic dimerization.

Synthesis of ordered lamellar supermicroporous silica with rigid neutral and long-chain cationic composite templating route

Using a mixture of neutral primary amine dehydroabietylamine (DHAA) and long-chain cetyltrimethyl ammonium bromide (CTAB) as the template, ordered lamellar supermicroporous silicas were synthesized with NaOH as the base source and tetraethylorthosilicate (TEOS) as the silica source. The concentrations of DHAA, CTAB, and NaOH in the synthesis system had great effects on the structural properties of the samples. When the molar ratio of components was nTEOS:nCTAB:nDHAA:nNaOH:nH₂O = 1:0.114:0.00457:0.5:60, the material showed a lamellar phase with the highest ordering degree. By adding only a trace amount of DHAA into the synthesis system, the structure of the samples could be transformed from cubic phase to lamellar phase, since the added DHAA solubilized in CTAB micelles to change the effective surfactant ion pair packing parameter. The dosage of CTAB should be moderate; too high or too low will decay the ordering degree of the lamellar structure.A much higher concentration of NaOH resulted in an ethanol-rich solvent in which the DHAA did not solubilize in the micelles of CTAB, but adsorbed at the hydrophilic headgroup–solvent interface. Accordingly, a structural transformation from lamellar phase to hexagonal phase occurred.

Ordered lamellar supermicroporous titania templating by rosin-derived quaternary ammonium salt

By using dehydroabietyltrimethyl ammonium bromine (DTAB), a novel rosin-derived quaternary ammonium salt, as template and peroxotitanium acid as precursor, ordered lamellar supermicroporous titania has been synthesized via a hydrothermal process. The template agent:titanium source molar ratio in the synthesis system and the hydrothermal temperature have great impact on the microstructure characteristics of the samples. The increase of DTAB:TiO₂ molar ratio from 0.04:1 to 0.10:1 is favorable to the increase of regularity of pore structures, but has no significant effects on the crystalline structures. The increase of the hydrothermal temperature from 343 to 393 K can induce an increase in crystallinity of the samples. However, the exorbitant hydrothermal temperature will reduce the regularity of pore structures. When the mole ratio of DTAB:TiO₂ is 0.10:1 and the hydrothermal temperature is 373 K, the as-synthesized sample possesses pore structure with the highest level of long-range order, as well as pore wall with semicrystallized anatase phase. The pore size and the pore wall thickness are about 2.0 nm and 1.0 nm, respectively.

Synthesis of ordered porous SiO2 with pores on the border between the micropore and mesopore regions using rosin-based quaternary ammonium salt

Ordered hexagonal supermicroporous silica with nanosheet morphology has been synthesized with a type of rosin-based quaternary ammonium salt.