Enhanced hydrophobicity of polyurethane via non-solvent induced surface aggregation of silica nanoparticles

Engineered Nanocomposite Coatings: From Water-Soluble Polymer to Advanced Hydrophobic Performances

In this work, a water-soluble (hydrophilic) polymer was used to form a hydrophobic coating on silicon substrates (Si) in a two-step process comprising (i) the transformation of the polymer into an insoluble material and (ii) the structuring of this coating at nanometric and micrometric scales to achieve the desired hydrophobic behavior. Polyvinylpyrrolidone (PVP), a water-soluble commodity polymer, was crosslinked using benzophenone and UV irradiation to produce a water-insoluble PVP coating. The nanometric scale roughness of the coating was achieved by the addition of silica nanoparticles (NPs) in the coating. The micrometric scale roughness was achieved by forming vertical pillars of PVP/NP coating. To prepare these pillars, a perforated polystyrene (PS) template was filled with a PVP/NP suspension. Micrometer scale vertical pillars of PVP/silica NPs were produced by this method, which allowed us to tune the wettability of the surface, by combining the micrometric scale roughness of the pillars to the nanometric scale roughness provided by the nanoparticles at the surface. By adjusting the various experimental parameters, a hydrophobic PVP coating was prepared with a water contact angle of 110°, resulting in an improvement of more than 80% compared to the bare flat film with an equal amount of nanoparticles. This study paves the way for the development of a more simplified experimental approach, relying on a blend of polymers containing PVP and NPs, to form the micro/nano-structured PVP pillars directly after the deposition step and the selective etching of the sacrificial major phase.

Upcycling face mask wastes generated during COVID-19 into value-added engineering materials: A review

Billions of disposable face masks (i.e., single-use masks) are used and discarded worldwide monthly due to the COVID-19 outbreak. The immethodical disposal of these polymer-based wastes containing non-biodegradable constituents (e.g., polypropylene) has provoked marked and severe damage to the ecosystem. Meanwhile, their ever-growing usage significantly strains the present-day waste management measures such as landfilling and incineration, resulting in large quantities of used face-covering masks landing in the environment as importunate contaminants. Hence, alternative waste management strategies are crucially demanded to decrease the negative impacts of face mask contamination. In this venue, developing high-yield, effective, and green routes toward recycling or upcycling face mask wastes (FMWs) into value-added materials is of great importance. While existing recycling processes assist the traditional waste management, they typically end up in materials with downgraded physicochemical, structural, mechanical, and thermal characteristics with reduced values. Therefore, pursuing potential economic upcycling processes would be more beneficial than waste disposal and/or recycling processes. This paper reviews recent advances in the FMWs upcycling methods. In particular, we focus on producing value-added materials via various waste conversion methods, including carbonization (i.e., extreme pyrolysis), pyrolysis (i.e., rapid carbonization), catalytic conversion, chemical treatment, and mechanical reprocessing. Generally, the upcycling methods are promising, firming the vital role of managing FMWs' fate and shedding light on the road of state-of-the-art materials design and synthesis.

Recent advances in superhydrophobic polyurethane: preparations and applications

Even though polyurethane (PU) has been widely applied, its superhydrophobicity is inadequate for certain applications. As such, the development of superhydrophobic polyurethane (SHPU) has recently attracted significant attention, with numerous motivating reports in recent years. However, a comprehensive review that summarizes these state-of-the-art developments remains lacking. Thus, this review aims to fill up this gap by reviewing the recent preparation methods for SHPU based on superhydrophobic theories and principles. Three main types of methods used in promoting the hydrophobicity of PU are emphasized in this review; (1) incorporation of silicide or fluoride to lower the surface energy, (2) creation of micro/nano-scale rough surfaces by electrospinning or grafting of nanoparticles, and (3) integrating the earlier two methods to develop a synergistic approach. Furthermore, this review also discussed the various applications of SHPU in oil spill treatment, protective coating, self-healing materials and sensors.

Multifunctional superhydrophobic surfaces

Surface wetting has a significant influence on the performance and applications of the materials. The superhydrophobic surfaces have water repellency due to low surface energy chemistry and micro/nanostructure roughness. The amazing applications of superhydrophobic surfaces (SHSs) lead to increase attention to superhydrophobicity in recent decades. The SHSs have been fabricated through chemical and physical methods. The further properties of SHSs as functions such as self-healing, anti-bacterial, anti-fouling, and stimuli-responsiveness are considered as the functions of the SHSs. The Multifunctional SHSs (MSHSs) that contained superhydrophobicity and at least two other properties as the next generation of the SHSs are swiftly developed in recent years. The multiple applications of the MSHSs are originated from specific morphology and functional groups of the MSHSs. The functions (properties) of the MSHSs are categorized into three groups including self-cleaning properties, restrictive properties, and smart properties. Designing and keeping surface structure plays a significant role in fabricating durable MSHSs. However, there is a big challenge to design and also scale up mechanochemical durable MSHSs. Based on state-of-the-art investigations, establishing a self-healing function can improve the durability of SHSs. The durable self-healing MSHSs can enhance the performance of the other functions and lifespan of the surface. In this review, all surface structures and superhydrophobic agents in MSHSs are investigated. The perspective of the MSHSs determined the next generation of the MSHSs have several significant parameters including durability, stability, more functions, more responsiveness, and environmentally friendly features for fabricating the large-scale MSHSs and enhancing their applications.

Weathering Resistance of Waterborne Polyurethane Coatings Reinforced with Silica from Rice Husk Ash

Waterborne polyurethanes (WPUs) are interesting materials for coatings when compared to solvent-based polyurethanes, once that reducing the concentration of volatile organic compounds that are harmful for human health and the environment. However, the WPU has low weathering resistance. In order to improve this behavior among others properties, inorganic fillers has been added in these systems. SiO2 particles from various sources, mainly, from agro-industrial waste, as rice husk has attracted the scientific and technological interest. In this study, the accelerated weathering essay was performed in waterborne polyurethane (WPU)/ silica (from rice husk ash) composites in order to evaluate the thermal and physical changes in these materials. These composites were prepared by two distinct methods: in situ polymerization and blending method. The highest resistance to thermal degradation and to accelerated weathering was reached with WPU/silica composites obtained by blending method due the interactions between SiO2 particles and the polymer matrices. Blending method for preparation WPU/silica composites proved to be a simpler and faster method, with no drawback for large scale application.

Selective Recovery of n-Butanol from Aqueous Solutions with Functionalized Poly(epoxide ionic liquid)-Based Polyurethane Membranes by Pervaporation

In this study, hydroxyl-terminated polybutadiene-poly(epoxide ionic liquid)-poly(urethane urea) (HTPB-PEIL-PU) membranes, HTPB-PEIL1-PU and HTPB-PEIL2-PU, were prepared by the reaction of functionalized PEIL, poly(1-methylimidazole-3-methyl-ethyloxy)hexafluorophosphate or poly(1-methylimidazole-3-methyl-ethyloxy)bistrifluoromethanesulfonimidate, respectively, with HTPB using 4,4'-diphenylmethane diisocyanate (MDI) as the chain extender. The HTPB-PEIL-PU and HTPB membranes were investigated for the selective recovery of n-butanol from aqueous solutions by pervaporation. PEIL was confirmed to be successfully embedded in the PU membranes by ¹H NMR, Fourier transform infrared, and differential scanning calorimetry measurements. According to our mechanical measurements, the HTPB-PEIL-PU membranes retain the mechanical properties of the original PU membrane. PEIL was shown to enhance the diffusion rate of n-butanol significantly based on swelling behavior tests. The pervaporation flux through the HTPB-PEIL1-PU membrane increased with increasing feed temperature and feed concentration. In contrast, the separation factor of the HTPB-PEIL1-PU membrane increased with increasing feed temperature but decreased with increasing feed concentration. In addition, the HTPB-PEIL2-PU membrane exhibited an optimal separation factor of up to 29.2 at a feed concentration of 3% and a feed temperature of 70 °C, which is superior to that (22.7) through pure HTPB membranes. Furthermore, the HTPB-PEIL1-PU and HTPB-PEIL2-PU membranes show better long-term stability than other supported ionic liquid membranes.

Investigation of Hybrid Materials Based on Polyurethane Modified with Aliphatic Side Chains Combined with Nano-TiO2

In this study, methylene diphenyl diisocyanate (MDI) and polytetrahydrofuran ether diol (PTMG) were used as the raw materials for the synthesis of polyurethane (PU). 1,4-Butanediol, glyceryl monostearate, d-sorbitol tetrastearate, or d-trehalose hexastearate, all containing different amounts of aliphatic side chains, were used as the chain extenders and to introduce C18 side chains into the hard segments of PU, and hybrid materials were then fabricated by mixing PUs with nano-titanium dioxide (nano-TiO2). The effects of the different chain extenders on the surface properties of PU coatings and the hybrid materials were investigated. All the materials were characterised by NMR and FT-IR spectroscopy, differential scanning calorimetry, polarising microscopy, atomic force microscopy, scanning electron microscopy, nanoindentation, and contact angle measurements. The results indicate that incremental changes in the number of side chains decrease the degree of microscale separation from the PU coating and increase the crystallinity of the aliphatic side chains. By introducing the aliphatic side chains, the surface coating presents many tiny protrusions, which enhance the surface roughness and the contact angle. Moreover, both the nano-TiO2 and aliphatic side chain content affect the contact angle of the hybrid materials. The as-obtained superhydrophobic materials exhibit contact angles above 150° with a sliding angle below 3° and present excellent mechanical properties such as hardness and Young’s modulus. The nano-TiO2 was chemically bonded to the molecular chains of PU, resulting in superhydrophobic materials with good acidic and alkaline resistance and anti-stripping properties.