Stable and self-healing superhydrophobic MnO 2 @fabrics: Applications in self-cleaning, oil/water separation and wear resistance

A comprehensive review on state-of-the-art antifouling super(wetting and anti-wetting) membranes for oily wastewater treatment

One of the most dangerous types of pollution to the environment is oily wastewater, which is produced from a number of industrial sources and can cause damage to the environment, people, and creatures. To overcome this issue, membrane technology as an advanced method has been considered for treating oily wastewater due to its stability, high removal efficiency, and simplicity in scaling up. Membrane fouling, or the accumulation of oil droplets at or within the membrane pores, compromises the efficiency of membrane separation and water flux. In the last decade, the fabrication of membranes with specific wettability to reduce fouling has received much consideration. The purpose of this article is to offer a literature overview of all fabricated anti-fouling super(wetting and anti-wetting) membranes for applicable membrane processes for the separation of immiscible and emulsified oil/water mixtures. In this review, we first explain membrane fouling and discuss methods for preventing it. Afterwards, in all membrane separation processes, including pressure-driven, gravity-driven, and thermal-driven, membranes based on the form and density of oil are categorized as oil-removing or water-removing with special wettability, and then their wettability modification with different materials is particularly discussed. Finally, the prospect of anti-fouling membrane fabrication in the future is presented.

A biomimetic design for efficient petrochemical spill disposal: CoFe-PBA modified superhydrophobic melamine sponge with mechanical/chemical durability and low fire risk

Due to frequent petrochemical spills, environmental pollution and the threat of secondary marine fires have arisen, necessitating an urgent need for petrochemical spill treatment strategies with high-performance oil-water separation capabilities. To address the challenges of poor durability, instability in hydrophobic conditions, and difficulty in absorbing high-viscosity crude oil associated with hydrophobic absorbent materials, the authors of this study took inspiration from the unique micro and nanostructures of springtails' water-repellent skin. We engineered a superhydrophobic melamine sponge using interfacial assembly techniques designated as Si@PBA@PDA@MS. This material demonstrated improved mechanical and chemical durability, enhanced photothermal performance, and reduced fire risk. The metal-organic framework (MOF)-derived cobalt-iron Prussian blue analog (CoFe-PBA) was firmly anchored to the sponge framework by the chelation of cobalt ions using polydopamine (PDA). The results demonstrated that Si@PBA@PDA@MS demonstrated excellent superhydrophobicity (WCA=163.5°) and oil absorption capacity (53.4-97.5 g/g), maintaining high durability even after 20 cycles of absorption-squeezing. Additionally, it could still exhibit excellent mechanical properties, hydrophobic stability, and absorption performance across a wide temperature range (0-100 °C), pH range (1-14), and high compression strength (ε = 80%), with excellent mechanical/chemical durability. Furthermore, Si@PBA@PDA@MS demonstrated remarkable photothermal performance and low fire risk, offering efficient, safe, and sustainable practical value for effective petrochemical spill treatment.

Facile Preparation of Durable and Eco-Friendly Superhydrophobic Filter with Self-Healing Ability for Efficient Oil/Water Separation

The superhydrophobic feature is highly desirable for oil/water separation (OWS) operation to achieve excellent separation efficiency. However, using hazardous materials in fabricating superhydrophobic surfaces is always the main concern. Herein, superhydrophobic filters were prepared via an eco-friendly approach by anchoring silica particles (SiO2) onto the cotton fabric surface, followed by surface coating using natural material-myristic acid via a dip coating method. Tetraethyl orthosilicate (TEOS) was used in the synthesis of SiO2 particles from the silica sol. In addition, the impact of the drying temperature on the wettability of the superhydrophobic filter was investigated. Moreover, the pristine cotton fabric and as-prepared superhydrophobic cotton filters were characterised based on Fourier-transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), scanning electron microscopy coupled with energy dispersive X-ray spectroscopy (SEM-EDX) and contact angle (CA) measurement. The superhydrophobic cotton filter was used to perform OWS using an oil-water mixture containing either chloroform, hexane, toluene, xylene or dichloroethane. The separation efficiency of the OWS using the superhydrophobic filter was as high as 99.9%. Moreover, the superhydrophobic fabric filter also demonstrated excellent durability, chemical stability, self-healing ability and reusability.

Fabrication of Robust and Effective Oil/Water Separating Superhydrophobic Textile Coatings

A superhydrophobic (SH) surface is typically constructed by combining a low-surface-energy substance and a high-roughness microstructure. Although these surfaces have attracted considerable attention for their potential applications in oil/water separation, self-cleaning, and anti-icing devices, fabricating an environmentally friendly superhydrophobic surface that is durable, highly transparent, and mechanically robust is still challenging. Herein, we report a facile painting method to fabricate a new micro/nanostructure containing ethylenediaminetetraacetic acid/poly(dimethylsiloxane)/fluorinated SiO₂ (EDTA/PDMS/F-SiO₂) coatings on the surface of a textile with two different sizes of SiO₂ particles, which have high transmittance (>90%) and mechanical robustness. The different-sized SiO₂ particles were employed to construct the rough micro/nanostructure, fluorinated alkyl silanes were employed as low-surface-energy materials, PDMS was used for its heat-durability and wear resistance, and ETDA was used to strengthen the adhesion between the coating and textile. The obtained surfaces showed excellent water repellency, with a water contact angle (WCA) greater than 175° and a sliding angle (SA) of 4°. Furthermore, the coating retained excellent durability and remarkable superhydrophobicity for oil/water separation, abrasion resistance, ultraviolet (UV) light irradiation stability, chemical stability, self-cleaning, and antifouling under various harsh environments.

Self-healing system of superhydrophobic surfaces inspired from and beyond nature

Superhydrophobic surfaces show wide prospects in a variety of applications requiring self-cleaning, anti-fog, anti-ice, anti-corrosion and anti-fouling properties, which have attracted the attention of many researchers. However, superhydrophobic surfaces are inevitably affected by chemical corrosion, scratches and wear in practical applications, resulting in the loss of superhydrophobicity. To solve this problem, researchers have developed superhydrophobic surfaces with self-healing properties. In this paper, the research achievements of self-healing superhydrophobic materials in recent years are summarized, and the preparation and repair principle of self-healing superhydrophobic surfaces are introduced from three aspects: surface chemical composition repair, surface roughness repair and double repair. In addition, some multifunctional self-healing superhydrophobic surfaces are introduced, such as conductive, stretchable, antibacterial, etc. Finally, in order to provide a reference for the preparation of widely used long-acting superhydrophobic materials, some existing problems and future development prospects are described in order to attract more researchers' attention and promote the development of this field.

Self-Healing Superwetting Surfaces, Their Fabrications, and Properties

The research on superwetting surfaces with a self-healing function against various damages has progressed rapidly in the recent decade. They are expected to be an effective approach to increasing the durability and application robustness of superwetting materials. Various methods and material systems have been developed to prepare self-healing superwetting surfaces, some of which mimic natural superwetting surfaces. However, they still face challenges, such as being workable only for specific damages, external stimulation to trigger the healing process, and poor self-healing ability in the water, marine, or biological systems. There is a lack of fundamental understanding as well. This article comprehensively reviews self-healing superwetting surfaces, including their fabrication strategies, essential rules for materials design, and self-healing properties. Self-healing triggered by different external stimuli is summarized. The potential applications of self-healing superwetting surfaces are highlighted. This article consists of four main sections: (1) the functional surfaces with various superwetting properties, (2) natural self-healing superwetting surfaces (i.e., plants, insects, and creatures) and their healing mechanism, (3) recent research development in various self-healing superwetting surfaces, their preparation, wetting properties in the air or liquid media, and healing mechanism, and (4) the prospects including existing challenges, our views and potential solutions to the challenges, and future research directions.

Superhydrophobic Coatings with Photothermal Self-Healing Chemical Composition and Microstructure for Efficient Corrosion Protection of Magnesium Alloy

Self-healing superhydrophobic coatings have a wide potential for practical applications by prolonging their lifespan, but still suffer from some shortcomings, for example, difficulty in repairing microstructure damage, limited self-healing cycles, and more importantly the inability to self-heal while in service. Herein, we present the fabrication of superhydrophobic coatings having photothermal self-healing chemical composition and microstructure for the high performance anticorrosion of Mg alloy. The coatings contain a shape-memory polymer (SMP) primer and an upper superhydrophobic coating composed of fluorinated polysiloxane-modified multiwalled carbon nanotubes (PF-POS@MWCNTs). The coatings have good superhydrophobicity, photothermal effect, and anticorrosion performance. The coatings show excellent self-healing performance in response to chemical and microstructure damage, such as rapid self-healing under 1 sun irradiation in 10 min, complete self-healing after serious damage (e.g., 10 damage and self-healing cycles and complex microstructure damage), and even self-healing under natural sunlight in 4 h. Moreover, the self-healed coatings show good corrosion protection for magnesium alloy in the neutral salt spray test. These are because of the combination of the SMP primer with good shape-memory effect and the PF-POS@MWCNTs coating with good superhydrophobicity, photothermal effect, and embedded PF-POS. The coatings are self-healable under natural sunlight while in service and thus may find applications in diverse fields.

Advanced Materials with Special Wettability toward Intelligent Oily Wastewater Remediation

Clean water resources are essential to our human society. Oil leakage has caused water contamination, which leads to serious shortage of clean water, environmental deterioration, and even increasing number of deaths. It is of great urgency to solve the oil-polluted water problems worldwide. Efficient oil/water separation, especially emulsified oil/water mixture separation, is widely used to mitigate water pollution issues. Recently, advanced materials with special wettability have been employed for oily wastewater remediation. Moreover, by endowing them with various intelligent functions, smart materials can effectively separate complex oil/water mixtures including extremely stable emulsions. In this review, oil/water separation mechanisms and various fabrication methods of special wettability separation materials are summarized. We highlight the special wettable materials with intelligent functions, including photocatalytic, self-healing, and switchable oil/water separation materials, which can achieve self-cleaning, self-healing, and efficient oily wastewater treatment. In each section, the acting mechanisms, fabricating technologies, representative studies, and separation efficiency are briefly introduced. Lastly, the challenges and outlook for oil/water separation based on the special wettability materials are discussed.

New superhydrophobic and self-cleaning zirconia/polydimethylsiloxane nanocomposite coated cotton fabrics

Zirconia/polydimethylsiloxane nanocomposite coated fabric demonstrates unique stability with tendencies toward self-cleaning and oil–water separations due to its nanopatterned morphologies and adhering superhydrophobic polysiloxane chemical groups.

Self-healing and self-cleaning clear coating

Coatings exhibiting both self-cleaning and self-healing properties are envisioned for a wide range of applications. Herein we report a simple fabrication approach toward poly(urea-urethane) (PU) coatings having self-healing and self-cleaning properties. The self-cleaning component is a poly(dimethylsiloxane) (PDMS), which is affordable in cost and also has a lower environmental footprint relative to its fluorinated counterpart. The self-healing properties are imparted by dynamic urea bonds of the matrix. The obtained surfaces are evaluated for their anti-smudge properties such as water-, oil- and ink-repellency, as well as optical properties. The self-healing properties of these coatings are evaluated by making scores with a doctor blade and monitoring the healing under different conditions using optical microscopy. The resultant coatings are also investigated for their good mechanical properties. The surface chemical compositions are determined x-ray photoelectron spectroscopy, while atomic force microscopy is used for microstructural analysis of these coatings.

A facile approach to achieve multifunctional polyethylene terephthalate fabrics with durable superhydrophobicity, photocatalysis and self-quenched flame retardance

Multifunctional PET fabrics were fabricated through combing layer-by-layer and spray coating methods.

Durable and Robust Self-Healing Superhydrophobic Co-PDMS@ZIF-8-Coated MWCNT Films for Extremely Efficient Emulsion Separation

The discharge of large amounts of sewage has caused enormous damage to the environment and human health. There is an urgent need for efficient and environmentally friendly materials to deal with such troubles. Materials with emulsion separation have attracted everyone's attention. In this study, zeolitic imidazolate framework (ZIF)-8- and Co-polydimethylsiloxane (PDMS)-modified multiwalled carbon nanotube films were fabricated. First, the surface of the nanotube films was modified with ZIF-8 by in situ growth, and then a Co-PDMS layer was added by dip coating. The membrane has excellent wettability, and it is superhydrophobic and superoleophilic in air. The separation efficiency of water-in-oil emulsions reaches more than 99.9%, and it has an outstanding separation ability for corrosive emulsions. Moreover, the membrane has an excellent self-healing ability, and it can rapidly heal at normal temperature after being damaged. This makes the film more suitable for practical oily wastewater treatment. We performed related research and propose a possible self-healing mechanism.

Superhydrophobic Polypropylene Functionalized with Nanoparticles for Efficient Fast Static and Dynamic Separation of Spilled Oil from Water

Frequent oil spills not only threaten the ecosystem, but they are also a waste of a valuable source of energy. There is an urgent need to develop materials that can readily remove spilled oil from water bodies and also have the capacity to collect it for energy applications. Herein, a superhydrophobic fiber of functionalized polypropylene is engineered with the help of palmitic acid interaction with incorporated copper oxide nanoparticles. The successful development of functionalized polypropylene is confirmed by Fourier-transform infrared spectroscopy, X-ray photoelectron spectroscopy, and energy-dispersive X-ray spectroscopy. The scanning electron microscopy images reveal that the surface roughness of the polypropylene is enhanced after functionalization. The optimized functionalized polypropylene displays an ultrahydrophobic surface with a water contact angle of 162.42°. The functionalized polyprolyene displays good absorption capacity. It has the capacity to take 30 to 40 times its own weight in oils and nonpolar organic solvents, which makes it useful for small spills. With a flux of 11 204 Lm-2 h-1, functionalized polypropylene is as an ideal material for the dynamic separation of oil spills from water. It also has excellent selectivity towards oil, water rejection, and oil absorption capacity.

Fabrication of superhydrophobic coatings with self-cleaning properties on cotton fabric based on Octa vinyl polyhedral oligomeric silsesquioxane/polydimethylsiloxane (OV-POSS/PDMS) nanocomposite

HYPOTHESIS

Wetting behavior of solid surfaces plays an important role in various industrials and even daily life applications. Controlling the surface wettability through fabricating strongly hydrophilic or hydrophobic properties is achieved by tailoring surface topography and chemical composition. Polyhedral oligomeric silsesquioxanes (POSSs) are a class of hybrid materials with the possibility of hydrophobicity enhancement through simultaneous increase in surface roughness and reduction of surface energy.

EXPERIMENTS

In this study, octavinyl-POSS (OV-POSS) structures were utilized in fabrication of superhydrophobic cotton fabric. Coating was successfully performed through creating a two-layer topography via spraying method. In brief, surface roughness was enhanced by spraying a base layer of TiO₂ sol over the surface followed by applying a nanocomposite layer composed of 0.02 wt% of POSS in polydimethylsiloxane (PDMS).

FINDINGS

It was observed that, water contact angle (WCA) of pristine and TiO₂ coated fabric was enhanced from 0° up to ∼168° using 0.02 wt% OV-POSS/PDMS nanocomposite with a water sliding angle (WSA) of <10°. According to the results, environmentally friendly nature of precursors, high thermal, mechanical and chemical stability, self-cleaning and anti-adhesion propertiesof the as-prepared coating and simple preparation method with no special post-treatment requirement, confirm that the as-prepared coating is perfect candidate for large-scaled applications.

Underwater superoleophobic polyurethane-coated mesh with excellent stability for oil/water separation

Oil/water separation has been a challenge in chemical engineering for various applications. There are numbers of studies on using coated metal meshes as a filter for oil/water separation. However, water resistance, chemical (such as: acid, base, and fouling) resistance and heat resistance for coating materials need further exploration, especially in terms of the durability of the coating materials. In this study, we synthesized a new coating material, hydrophilic polycarbonate polyurethane (HPCPU). We used HPCPU to chemically modify a steel mesh, and the mesh exhibits superhydrophilic and underwater superoleophobic properties. The HPCPU coated mesh shows excellent capacity for oil/water separation with a separation efficiency higher than 99.99% even after 40 cycles of separation. The coating material also exhibits excellent properties of water resistance, heat resistance, and chemical resistance. Moreover, the HPCPU-coated mesh exhibits a strong durability. For example, the separation efficiency for various oil/water mixtures remains higher than 99.7% after the HPCPU-coated mesh has been soaked in water for 30 days, hot water for 5 days, oils for 5 days, 0.5 M HCl solution, 0.5 M NaOH solution and 0.5 M NaCl solution for 24 hours.

Oil/water separation has been a challenge in chemical engineering for various applications.

Superhydrophobic engineering materials provide a rapid and simple route for highly efficient self-driven crude oil spill cleanup

Traditional superhydrophobic material use depends on two processes: creating a rough structure on a material surface and modifying the rough surface with low surface energy materials. However, common preparation methods are time-consuming, complex and cost-ineffective. Furthermore, these methods usually rely on chemicals, and evidently that will restrict mass preparation and application of superhydrophobic materials. This study reports a simple polypropylene (PP) solution-based process for producing PP hierarchical structures on commercial copper mesh (low surface energy materials), without modifying the low surface energy materials. The hierarchical structures of copper meshes, surface modified with PP, can be rationally controlled by optimizing the PP concentration. The obtained copper mesh showed contact and rolling off angles of 162° and 7°, respectively. Importantly, no significant performance loss was observed after the superhydrophobic copper meshes were continuously and drastically rinsed with 3.5 wt% NaCl solution, or repeated tearing with an adhesive tape for more than 30 cycles, indicating its good durability. After surface modification with PP particles, the copper mesh exhibits both excellent superhydrophobicity and superoleophilicity. Additionally, the as-prepared copper mesh can self-float on water surface when deformed into a “miniature boat” shape. Meanwhile, self-driven spilled oil cleanup was achieved using a superhydrophobic copper mesh-formed miniature boat. The miniature boat can realize energy conservation as well as high efficiency. The cleanup rate of the boat is as high as 97.1%, demonstrating its great potential in environmental remediation applications.

Traditional superhydrophobic material use depends on two processes: creating a rough structure on a material surface and modifying the rough surface with low surface energy materials.