Mechanical stability, corrosion resistance of superhydrophobic steel and repairable durability of its slippery surface

Superhydrophobic Surfaces Prepared from Columnar Units by Convenient Electrodeposition with Excellent Mechanical Stability Impact and Corrosion Resistance

Regular array structures prepared by laser processing and three-dimensional printing have promising applications in building stable superhydrophobic structures. However, the size of the materials processed by these two methods is affected by the size of the processing equipment, which prevents the processing of large-size materials. In this paper, a columnar unit consisting of a spherical structure with similar mechanical stability to the array structure is designed and prepared for metal surface protection. A convenient electrodeposition method was used to deposit a layer of columnar micron-sized copper consisting of spheres on the surface of a 6061 aluminum alloy. Subsequently, modified ZrO2 nanoparticles and polytetrafluoroethylene (PTFE) were sprayed on the surface to form a superhydrophobic surface with synergistic columnar units and ZrO2 (CAZ). The structure was tested and found to have excellent mechanical stability, maintaining the superhydrophobic properties of the surface even after 200 abrasion cycles of 1000-grit sandpaper under a 500 g load. Moreover, the vertical deformation of the CAZ sample under normal pressure was increased by a factor of 4 compared to the original substrate. Importantly, in subsequent corrosion resistance tests, the CAZ samples showed a two-order-of-magnitude improvement in self-corrosion current density and impedance modulus at low frequencies compared to the original substrate. This strategy is an effective method for preparing mechanically stable superhydrophobic structures that are low-cost and large enough to provide long-term protection for metal surfaces. It is particularly suitable for surface protection of instruments and automotive chassis armor.

Analysis of freezing of a sessile water droplet on surfaces over a range of wettability

HYPOTHESIS

Nonwetting surfaces, by virtue of their water-repelling trait, offer desirable anti-icing characteristics. Surface roughness, type and wettability are important interfacial characteristics that affect the icing dynamics that can be tailored to achieve desired anti-icing designs.

EXPERIMENTS AND SIMULATIONS

The present study systematically explores the effect of surface roughness on the freezing behaviour of water droplets on surfaces ranging in their wettability. Surfaces with tailored textures and wettability were fabricated using chemical etching and electrodeposition by varying the voltage. The surfaces studied include bare copper, five different dry nonwetting copper surfaces, and five different lubricant-infused copper surfaces that ranged in surface texture fractal dimension from nearly 1.0 to 1.92 and wettability measures of average water contact angle from 91° to 162° and sliding angle from less than 3° to greater than 50°. A computational model is developed to simulate the freezing dynamics on the surfaces studied.

FINDINGS

With increasing roughness features, the freezing time increased due to the dual effects of increased contact angle and poor interfacial conductance caused by trapped air or infused liquid within the asperity textures. In general, the nonwetting surfaces increased the freezing time by a factor of at least 1.33 and up to about 3.2 compared to freezing on bare copper surfaces. The computational model shows close agreement with experimental measurements on the freeze front progression as well as freeze time. Design guidelines on the suitability of the different nonwetting surfaces for anti-icing purposes are derived from the systematic study, with the overall design recommendation favoring lubricant infused surfaces.

Robust superhydrophobic silicone/epoxy functional coating with excellent chemical stability and self-cleaning ability

Superhydrophobic surfaces have attracted broad attention because of their unique water repellency but are restricted by poor wear resistance, weak adhesion to the substrate, and complex fabrication processes. Herein, a double-layer coating strategy consisting of the amino fluorine-silicone resin/epoxy resin (AFSR/EP) system is created. The system features a high hardness and transparent hydrophobic interface adhesive layer through the amine-epoxy "click" chemical reaction. The environmentally friendly resin system and low-cost nano-silica particles (n-SiO2) are composited and sprayed onto the substrate surface to form a superhydrophobic layer with outstanding robustness and excellent environmental stability. The prepared AFSR/EP@n-SiO2 composite coatings have a water contact angle of 161.1° and a sliding angle of 3.4°, demonstrating high superhydrophobic properties. Benefitting from the complementary advantages of silicone/epoxy resin, the prepared composite coatings maintain remarkable water repellency after various harsh environmental tests, including cyclic mechanical abrasion and tape-stripping, acid-base (pH 1 and pH 14) treatment, 10 wt% NaCl (pH 7) salt solution immersion, temperature treatment, knife scratching, and long-term ultraviolet radiation treatment, showing reinforced mechanical robustness and durable anti-corrosion stability. Notably, surface hardness of 5H and optical transparency over 80% can be achieved. The simple method offers a novel approach for the large-scale preparation of multifunctional superhydrophobic coatings.

Damped Oscillatory Dynamics of a Drop Impacting over Oil-Infused Slippery Interfaces─Does the Oil Viscosity Slow it Down?

A liquid drop impacting on a soft surface is known to exhibit fascinating dynamics that is distinctive from its bounce-back atop a rigid surface. However, while the early spreading of the drop subsequent to its immediate impact with a lubricating liquid layer appears to be reasonably well understood, the later events of retraction and eventual stabilization appear to be poorly addressed. Here, we bring out the nontrivial confluence of the solid substrate wettability and the liquid layer viscosity toward modulating the post-collision dynamics of an impinging liquid drop on a viscous oil-infused surface during its later phase of settlement before arriving at an equilibrium state. Our results reveal that despite an intuitive analogy with the classical phenomenon of damped oscillation, the drop, during its later stages of motion, undergoes dynamical events that may be nontrivially dictated by not only the relative viscosity of the impacting drop and the liquid layer but also the intrinsic wettability of the solid substrate, governing its post-impact settlement via a sequel of spreading-retraction cycles. As a consequence, the viscous liquid layer, instead of providing additional damping, may nonintuitively reduce the effective viscous dissipation so as to hasten the drop's final settlement. These results may turn out to be critical in designing engineered surfaces for tuning the movement of drops in a preferential pathway, bearing decisive implications in the functionalities of liquid lenses, inkjet printing, spray coating and cooling, and several other emerging applications in the realm of lubricated fluidic interfaces.

Recent advances of slippery liquid-infused porous surfaces with anti-corrosion

Metal materials are susceptible to the influence of environmental media, and chemical or electrochemical multiphase reactions occur on the metal surface, resulting in the corrosion of metal materials, which can directly damage the geometry and reduce the physical properties of metal materials. This corrosion damage can seriously affect the long-term use of metal materials in marine equipment and the aerospace industry, and other fields. Inspired by the special microstructure and slippery properties of natural nepenthes intine, researchers have prepared slippery liquid-infused porous surfaces (SLIPS) with a stable continuous lubricant layer by injecting low-surface-energy lubricants into a substrate with a micro/nano-porous structure. This surface has excellent hydrophobicity, low friction, non-adhesiveness, and self-healing properties. The broad application prospects of SLIPS in the fields of anti-corrosion, anti-icing, anti-bacteria, and anti-fouling have made it a hot research topic directing the study of biomimetic materials at present. However, SLIPS are susceptible to environmental shear forces, such as ocean flow or extraneous fluids, resulting in destruction of the porous structure and loss of surface lubricant, thereby depriving SLIPS of the ability to protect metals from corrosion. Therefore, it is important for metal corrosion protection to find ways to improve the stability and extend the service life of SLIPS. Over the last several years, research into and development of SLIPS have come a long way. Herein, a summary of available reports on SLIPS is given in terms of design principles and their performance characteristics, the construction of rough/porous substrate structures, the choice of low-surface-energy modifiers and lubricants, and lubricant infusion methods. Ways of constructing different substrate structures and the characteristics, advantages, and disadvantages of choosing various modifiers and lubricants to prepare the surface are compared. Finally, a comprehensive summary and outlook of SLIPS with anti-corrosion properties are provided. We are convinced that a comprehensive review of SLIPS will provide important guidance and strong reference for the design and preparation of green and economical SLIPS with anti-corrosion capabilities in the future.

Fabrication of Robust Waterborne Superamphiphobic Coatings with Antifouling, Heat Insulation, and Anticorrosion

Water-based superamphiphobic coatings that are environmentally friendly have attracted tremendous attention recently, but their performances are severely limited by dispersibility and mechanical durability. Herein, a dispersion of poly(tetrafluoroethylene)/SiO₂@cetyltrimethoxysilane&sodium silicate-modified aluminum tripolyphosphate (PTFE/SiO₂@CTMS&Na₂SiO₃-ATP) superamphiphobic coatings was formed by mechanical dispersion of poly(tetrafluoroethylene) emulsion (PTFE), modified silica emulsion (SiO₂@CTMS), sodium silicate (Na₂SiO₃), and modified aluminum tripolyphosphate (modified ATP). The four kinds of emulsions were mixed together to effectively solve the dispersity of waterborne superamphiphobic coatings. Robust waterborne superamphiphobic coatings were successfully obtained by one-step spraying and curing at 310 °C for 15 min, showing strong adhesive ability (grade 1 according to the GB/T9286), high hardness (6H), superior antifouling performance, excellent impact resistance, high-temperature resistance (<415 °C), anticorrosion (immersion of strong acid and alkali for 120 h), and heat insulation. Remarkably, the prepared coating surface showed superior wear resistance, which can undergo more than 140 abrasion cycles. Moreover, the composite coating with 35.53 wt % SiO₂@CTMS possesses superamphiphobic properties, with contact angles of 160 and 156° toward water and glycerol, respectively. The preparation method of superamphiphobic coatings may be expected to present a strategy for the preparation of multifunctional waterborne superamphiphobic coatings with excellent properties and a simple method.

Ultrafast and Eco-Friendly Fabrication Process for Robust, Repairable Superhydrophobic Metallic Surfaces with Tunable Water Adhesion

Superhydrophobic metallic surfaces with a water contact angle greater than 150° have attracted considerable attention in both fundamental research and industrial applications due to their special properties such as antibiofouling, drag reduction, self-cleaning, anti-icing, anticorrosion, and oil-water separation. Until now, the development of superhydrophobic practical applications is mainly limited by the process complexity, long fabrication time, coating with toxic materials, and easily damaged surface structure. To reduce the fabrication time, and simplify the process for industrial applications, an eco-friendly postprocess has been developed in this research. The superhydrophobic surfaces on the laser-textured titanium, aluminum, copper, stainless steel, and nickel substrates were fabricated extremely rapidly by a simple surface modification of only a 10 min heat treatment with nontoxic silicone oil. Hydrophobic organic group absorption has been accelerated on the silicone oil heat-treated surface and has created a low-energy surface. In addition, we demonstrated the potential of using the laser areal fluence parameter, which could be an alternative to single-laser process parameters such as scanning speed, power, and step size, to fine-tune the water adhesion behavior. Therefore, a surface that integrates different water adhesion behaviors can be easily fabricated for more complex practical applications such as controlled microdroplet transportation, microfluidic systems, and certain biomedical processes. Moreover, the robustness of superhydrophobic surfaces was confirmed by abrasion tests, knife-scratch tests, chemical durability tests, and aging tests, and their repairability was evaluated for product applications in practice.

Advances in the development of superhydrophobic and icephobic surfaces

Superhydrophobicity and icephobicity are governed by surface chemistry and surface structure. These two features signify a potential advance in surface engineering and have recently garnered significant attention from the research community. This review aims to simulate further research in the development of superhydrophobic and icephobic surfaces in order to achieve their wide-spread adoption in practical applications. The review begins by establishing the fundamentals of the wetting phenomenon and wettability parameters. This is followed by the recent advances in modeling and simulations of the response of superhydrophobic surfaces to static and dynamic droplets contact and impingement, respectively. In view of their versatility and multifunctionality, a special attention is given to the development of these surfaces using nanocomposites. Furthermore, the review considers advances in icephobicity, its comprehensive characterization and its relation to superhydrophobicity. The review also includes the importance of the use of superhydrophobic surface to combat viral and bacterial contamination that exist in fomites.

Enhanced Hydrophobicity of Polymers for Protective Gloves Achieved by Geometric, Chemical and Plasma-Surface Modification

Gloves are one of the most important elements of personal protective equipment (PPE). To improve gloves properties, a lot of different methods of surface modifications are used. In this work, the application of geometric, chemical, and plasma surface modifications to improve the hydrophobicity of butyl (IIR) and silicone (MVQ) rubber are described. To characterise surface properties contact angle measurements, FT-IR spectroscopy and scanning electron microscopy were used. This study showed that when the chemical modification applied, the contact angle value increases compared to non-modified samples. In addition, plasma modification raised the contact angle value and smoothed the surface morphology. An increase in the polymer surfaces hydrophobicity was the observed effect of the three modifications of rubber.

Fabrication and durability characterization of superhydrophobic and lubricant-infused surfaces

HYPOTHESIS

Practical applications of non-wetting surfaces require good mechanical durability in the wet environments for which they are intended to be used. Durability of non-wetting surfaces is influenced by the surface features, interaction with the functionalization agent, and the lubricant properties that can be tuned independently to identify optimal combination.

EXPERIMENTS

In this study, superhydrophobic and lubricant-infused surfaces are fabricated on copper tubes using chemical etching and electrodeposition texturing techniques, six different functionalizing agents, and five different infused lubricants. Through 180 fabrication combinations and 102 durability tests, each parameter is systematically studied for contributions to initial non-wetting behavior and its durability in heated, wet environment, under high-energy water jet impingement, and under accelerated flow conditions.

FINDINGS

Among the adsorbing and curing functionalization agents investigated, n-Hexadecyl mercaptan that belongs to the sulfhydryl group and Sylgard-184, respectively, showed high durability in heated water immersion and under jet impingement tests. For lubricant-infused surfaces, lubricants with high surface tension demonstrated high durability in heated water immersion test, whereas durability in hydrodynamic conditions is closely correlated to lubricant viscosity. Results showed that a lubricant-infused surface will maintain its non-wetting properties in dropwise condensation conditions for approximately 1.5 years.

A Review of Smart Lubricant-Infused Surfaces for Droplet Manipulation

The nepenthes-inspired lubricant-infused surface (LIS) is emerging as a novel repellent surface with self-healing, self-cleaning, pressure stability and ultra-slippery properties. Recently, stimuli-responsive materials to construct a smart LIS have broadened the application of LIS for droplet manipulation, showing great promise in microfluidics. This review mainly focuses on the recent developments towards the droplet manipulation on LIS with different mechanisms induced by various external stimuli, including thermo, light, electric, magnetism, and mechanical force. First, the droplet condition on LIS, determined by the properties of the droplet, the lubricant and substrate, is illustrated. Droplet manipulation via altering the droplet regime realized by different mechanisms, such as varying slipperiness, electrostatic force and wettability, is discussed. Moreover, some applications on droplet manipulation employed in various filed, including microreactors, microfluidics, etc., are also presented. Finally, a summary of this work and possible future research directions for the transport of droplets on smart LIS are outlined to promote the development of this field.

Development of a nanostructured film based on samarium (III)/polydopamine on the steel surface with superior anti-corrosion and water-repellency properties

HYPOTHESIS

The application of various hydrophobic/superhydrophobic coatings on the surface of metals has become the hot topic of the recent studies. The corrosion protection effectiveness and environmental issues are two important factors that should be taken into consideration when developing advanced surface coatings. Recently, the rare-earth elements (i.e., samarium) and biopolymers (i.e., polydopamine) have attracted much attention in the metals' corrosion control field.

EXPERIMENTS

The Sm(NO₃)₃ containing solution was sprayed to the steel (St-12) sheets. Then, the Sm-modified plates were post-modified by polydopamine biopolymers that were synthesized by the self-polymerization (using tris (hydroxymethyl) aminomethane as a buffer), and oxidant-induced (using CuSO₄ as an oxidant) approaches. The structural analysis was carried out by different techniques such as contact angle (CA) test. Moreover, the electrochemical impedance spectroscopy (EIS) and polarization tests were performed to investigate the anti-corrosion performance of various samples.

FINDINGS

The CA test results revealed that by applying the nanostructured Sm-based film, the surface of the metal becomes near superhydrophobic (CA > 140°). EIS results evidenced the significant impact of the post-treatment of the Sm-treated samples by polydopamine (PDA) nanoparticles (NPs) on its corrosion protection ability enhancement. Also, the polarization test results confirmed that all treatments could retard the corrosion of steel via a mixed-type inhibition mechanism.

Study of Cement-Based Superhydrophobic Composite Coating: New Option for Water Drainage Pipeline Rehabilitation

A great number of urban underground concrete water drainage systems in China are facing challenges of corrosion, blockage, and leakage. This could result in engineering accidents such as urban inland inundation, pipeline collapse, leakage, and blockage. The common contributing factors for pipeline leakage and blockage are the porous structures and the perishable surfaces of concrete pipes. To address these issues, we synthesized superhydrophobic coating materials such as SiO₂ aerosol, bisphenol A diglycidyl ether (DGEBA), and N-β-aminoethyl-γ-aminopropyltrimethoxysilane (AEAPTS). Our superhydrophobic coating on cement-based surfaces presents good waterproof ability, mechanical stability, and self-cleaning properties. Test results show that the superhydrophobic coating exhibits higher water discharge capacity and survivability to corrosive underground water drainage pipeline environments. Hence, this SiO₂ aerosol @ bisphenol A diglycidyl ether coating possesses enormous potential in surface modification of pipeline rehabilitation materials.

Could petroleum work as lubricant oil on slippery lubricated surfaces to prevent inorganic scaling?

The use of nucleation and growth inhibitors at offshore oil industry to avoid inorganic scaling could be replaced by both physical and chemical modifications at surfaces to prevent the scaling. In that way, the slippery lubricated surfaces have been showing promising results as scaling preventers, notably when the lubricants are perfluorinated oils, which are immiscible with almost every kind of compound. Nonetheless, the requirement of periodically refilling these lubricant oils is disadvantageous, especially when dealing with deep sea facilities. Using petroleum as the lubricant oil could skip the refilling step, since it is always present in the extraction medium. So, this work tests the effectiveness of petroleum as the lubricant oil in functionalized textured polyaniline applied as anti-scaling material in conditions that simulate the medium of offshore operation. As result, petroleum as lubricant oil presents effective anti-scaling capacity and works perfectly in slippery lubricated surfaces.

Robust multi-functional slippery surface with hollow ZnO nanotube structures

A robust multi-functional slippery surface with hollow ZnO nanostructures shows excellent physical and chemical stability, anti-corrosion, anti-icing and anti-fouling properties.

A less harmful system of preparing robust fabrics for integrated self-cleaning, oil-water separation and water purification

Although the development of constructing oil-water separation materials is quick, the defects of using harmful regents, weak stability and single function still exist. Here, we report an effective and less-harmful system with poly-dimethylsiloxane (PDMS)/ZnO composite solution to fabricate robust superhydrophobic surfaces for oil-water separation and removal of organic pollutant. The obtained samples were characterized by a range of instruments. The water contact angle (WCA) of coated cotton was 155.6°, which attributed to the synergetic effect of low surface energy of PDMS and roughness of ZnO nanoparticles. The coated cotton was tolerant to mechanical damage, various corrosive solvents and temperature conditions. The emphasis of this study is the combination of superhydrophobicity and photocatalysis, resulting in multifunctional cotton with dual self-cleaning properties, outstanding oil-water separation ability and efficient water purification property. When utilized a simple laboratory facility, the cotton could separate water from oil-water mixture with a high efficiency (99.3%). Furthermore, the dyed water could be purified with coated cotton through photocatalysis under UV light and became colorless. Meanwhile, this mild and facile method could also be utilized to modify other porous substrates, such as PET, silk, non-woven and sponge. Therefore, the characteristics of environmental protection and easy operation make this cotton a desirable candidate for extensive applications in self-cleaning, oil-water separation and water purification.

Role of trapped air and lubricant in the interactions between fouling and SiO2 nanoparticle surfaces

Both biomimetic superhydrophobic surfaces and biomimetic slippery liquid-infused porous surfaces (SLIPSs) have been developed as potential alternatives for solving the problem of biofouling. Herein, a facile method was used to construct superhydrophobic surfaces and liquid infused porous surfaces on stainless steels for antifouling applications. The nano-structures were formed by electrostatic attraction between polycations and negatively charged SiO₂ nanoparticles, providing a structural basis for superhydrophobic surfaces and liquid infused surfaces. Biofouling testing suggested excellent antifouling performances of the liquid infused porous surfaces by decreasing the adhesion of Chlorella pyrenoidosa by 93% and of Phaeodactylum tricornutum by 71%. The thermodynamic interpretation further indicated that the air layer captured by the superhydrophobic surfaces and the lubricant layer entrapped by the liquid infused porous surfaces played the dominant role in their antifouling performances. The inspiring results might show great potential for liquid infused porous surfaces in antifouling applications.

Superhydrophobic Surface with Stepwise Multilayered Micro- and Nanostructure and an Investigation of Its Corrosion Resistance

We develop a fluorine-free preparation of the superhydrophobic surface on an aluminum alloy with anticorrosion performance and mechanical robustness. The surface morphology, chemical composition, and water repellency were determined with SEM, CLSM, EDS, FT-IR, TG, and contact-angle measurements, respectively. The aluminum matrix superhydrophobic surface (STA-PDMS-ZnO sample) was able to display excellent repellency to water with a WCA of 152° and a WSA of 2°. The outstanding superhydrophobicity on the as-prepared surface was greatly related to the construction of stepwise multilayered micro- and nanostructure within the superhydrophobic surface. Because of the special surface structure, the mechanical robustness and corrosion resistance of the STA-PDMS-ZnO sample were improved. Notably, the anticorrosion mechanism by air pockets was explained by the comparison of two superhydrophobic surfaces prepared with the same low-surface-energy chemicals. The superhydrophobic surface with a multilayered micro- and nanostructure (STA-PDMS-ZnO sample) showed greater corrosion resistance than the surface coated by superhydrophobic modification (control sample). This is because of the entrapments of numerous air pockets within the aluminum matrix superhydrophobic surface, thus strengthening the corrosion resistance. On the basis of the results, the multidimensional superhydrophobic surface is promising for having a good application future in the field of metal corrosion protection.

Multifunctional Silica-Silicone Nanocomposite with Regenerative Superhydrophobic Capabilities

Superhydrophobic surfaces have been garnering increased interest because of their adaptive characteristics. However, concerns regarding their durability and complex fabrication techniques have limited their widespread adoption. In our study, we have developed an effective, durable, and versatile silica-silicone nanocomposite that can be applied through spray coating or bulk synthesized as superhydrophobic monoliths through a facile, economic, and scalable fabrication technique. For spray-coated samples, superhydrophobicity was achieved for concentrations above 9%. However, poor adhesion was observed for concentrations above 20%. Through extensive surface morphology studies, it was determined that a delicate balance between the polymer and dispersed superhydrophobic silica nanoparticles exists at a concentration of 14%. This concentration is necessary for developing the desired hierarchical structure and providing sufficient adhesion with the substrate. The monoliths were fabricated into complex geometries, with superhydrophobicity being observed in the 5 and 9% specimens. The hierarchical structure was formed through controlled surface abrasion, which created the microscale roughness and concurrently exposed the embedded silica nanoparticles. It was found that a monolith with a concentration of 9% provides excellent water repellency as well as a suitable emulsion viscosity to facilitate the molding process. Though compressive loading (up to 10 MPa) damages the monolith, the superhydrophobic performance can be quickly restored through abrasive layer removal. Both spray-coated and monolith specimens retained their superhydrophobicity after being subjected to high temperatures (up to 350 °C) and corrosive environments (pH 1-13) for 2 h.

Robust Super-Hydrophobic Coating Prepared by Electrochemical Surface Engineering for Corrosion Protection

Corrosion—reactions occuring between engineering materials and their environment—can cause material failure and catastrophic accidents, which have a serious impact on economic development and social stability. Recently, super-hydrophobic coatings have received much attention due to their effectiveness in preventing engineering materials from further corrosion. In this paper, basic principles of wetting properties and corrosion protection mechanism of super-hydrophobic coatings are introduced firstly. Secondly, the fabrication methods by electrochemical surface engineering—including electrochemical anodization, micro-arc oxidation, electrochemical etching, and deposition—are presented. Finally, the stabilities and future directions of super-hydrophobic coatings are discussed in order to promote the movement of such coatings into real-world applications. The objective of this review is to bring a brief overview of the recent progress in the fabrication of super-hydrophobic coatings by electrochemical surface methods for corrosion protection of engineering materials.

Biomimetic high-intensity superhydrophobic metal rubber with anti-corrosion property for industrial oil–water separation

In this work, a superhydrophobic metal rubber with excellent water repellency, mechanical durability, corrosion resistance and oil/water separation properties was prepared by a facile and scale-up chemical etching method and a straightforward modification.

Influence of Hydrostatic Pressure on the Corrosion Behavior of Superhydrophobic Surfaces on Bare and Oxidized Aluminum Substrates

It is generally recognized that superhydrophobic surfaces in water may be used for corrosion resistance due to the entrapped air in the solid/liquid interface and could find potential applications in the protection of ship hull. For a superhydrophobic surface, as its immersion depth into water increases, the resultant hydrostatic pressure is also increased, and the entrapped air can be squeezed out much more easily. It is therefore predicted that high hydrostatic pressure would cause an unexpected decrease in corrosion resistance for the vessels in deep water (e.g., submarines) because of the unstable entrapped air. In this work, in order to clarify the role of hydrostatic pressure in the corrosion behavior of superhydrophobic surfaces, two typical superhydrophobic surfaces (SHSs) were prepared on bare and oxidized aluminum substrates, respectively, and then were immersed into the NaCl aqueous solutions with different depths of ∼0 cm (hydrostatic pressure ∼0 kPa), 10 cm (1 kPa), and 150 cm (15 kPa). It was found out for the SHSs on the oxidized Al, as the hydrostatic pressure increased, the corrosion behavior became severe. However, for the SHSs on the bare Al, their corrosion behavior was complex due to hydrostatic pressure. It was found that the corrosion resistance under 1 kPa was the highest. Further mechanism analysis revealed that this alleviated corrosion behavior under 1 kPa resulted from suppressing the oxygen diffusion through the liquid and reducing the subsequent corrosion rate as compared with 0 kPa, whereas the relatively low hydrostatic pressure (HP) could stabilize the entrapped air and hence enhance the corrosion resistance, compared with 15 kPa. The present study therefore provided a fundamental understanding for the applications of SHSs to prevent the corrosion, especially for various vessels in deep water.

Biomimetic multi-functional superhydrophobic stainless steel and copper meshes for water environment applications

The robust, multi-functional superhydrophobic metal meshes were fabricated by the one-step solution immersion method for water environment applications.