Highly efficient separation of surfactant stabilized water-in-oil emulsion based on surface energy gradient and flame retardancy

Rational design of Janus nanofibrous membranes with novel under-oil superhydrophilic/superhydrophobic asymmetric wettability for water-in-diesel emulsion separation

Endowing nanofibrous membranes with special wettability has always been the dominant strategy to improve the separation performance for water-in-oil emulsions. In this work, a rational design of deacetylated cellulose acetate/polyvinylidene fluoride (dCA/PVDF) Janus nanofibrous membrane, with asymmetric wettability in either air, water or diesel environment, was developed via sequential electrospinning PVDF and CA membranes followed by alkali treatment. In the process of water-in-diesel emulsion separation, the under-diesel superhydrophilic dCA layer is able to capture the emulsified water and strengthens the demulsification ability of the Janus membrane, while the under-diesel superhydrophobic PVDF layer acts as a water barrier and further improves the separation ability. The Janus membrane therefore exhibited prominent separation performance not only for the water/diesel mixture (separation efficiency 99.98%) but also for the surfactant-stabilized water-in-diesel emulsion with l vol% water (separation efficiency 97.74%). Moreover, the Janus membrane maintained high separation efficiency over 96% after repeated use for 50 times or soaking in corrosive solutions for 24 h. The Janus dCA/PVDF nanofibrous membrane possesses competitive efficiency, reusability and acid/alkali resistance, making it a promising candidate as the separation membrane for the surfactant-stabilized water-in-diesel emulsion.

Switchable wettability of grain-stacked filter layers from polyurethane plastic waste for oil/water separation

HYPOTHESIS

Polyurethane plastic waste (PUPW), a port-abundant solid waste, is difficult to degrade naturally and poses a severe threat to the environment. Hence, the effective recycling of PUPW remains a challenge.

EXPERIMENTS

Herein, a strategy of converting PUPW into stacked oil/water filtration layer grain through a layer-by-layer (LBL) assembly process is investigated. Notably, such PU-based, grain-stacked, and switchable wettability of the oil/water filter layer is first reported.

FINDINGS

The grain-stacked filter layers are flexible for separating immiscible oil/water mixtures, water-in-oil emulsions (WOE), and oil-in-water emulsions (OWE) under gravity over 10 cycle-usages. They can withstand strong acid/alkali solutions (pH = 1-14) and salt solutions over 12 h. Besides, 100-times scale-up experiments have indicated that the obtained filter layers exhibit an upper to 98.2 % separation efficiency for 10 L real industrial oil/water emulsion in the 24 h continuous operation. The demulsification mechanism for emulsions is that the electrostatic interaction along with adsorption between emulsion droplets and grains leads to the uneven distribution of surfactants on the interface film of the emulsion droplets, increasing the probability of tiny droplets colliding and coalescing into large droplets to achieve oil/water separation. This work proposes an effective and economical method of abundant plastic waste for industrial-scale oil-water separation rather than just on the laboratory-scale.

Janus sand filter with excellent demulsification ability in separation of surfactant-stabilized oil/water emulsions: An experimental and molecular dynamics simulation study

Developing efficient separation materials for surfactant-stabilized oil/water emulsions is of great importance while significantly challenging. In this work, a sand filter with Janus channels was prepared by simply mixing superhydrophilic and superhydrophobic quartz sand in a mass ratio of 1:1. Due to the imbalanced force of droplets in those Janus channels, better separation performance under gravity was achieved for both surfactant-stabilized oil-in-water and water-in-oil emulsions than the superhydrophilic or superhydrophobic sand filter alone. It also received high flux (1080.13 L m^-2 h^-1 for dichloroethane-in-water emulsion and 1378.07 L m^-2 h^-1 for water-in-dichloroethane emulsion) and high separation efficiency (99.80% for dichloroethane-in-water emulsion and 99.98% for water-in-dichloroethane emulsion). Molecular dynamics based computational work and experimental studies revealed that the Janus channels of mixed sand layer exhibited greater interaction energy with emulsion droplets for more efficient adsorption, resulting in better demulsification capability and separation performance. The as-prepared Janus sand filters retained excellent separation performance after 50 cycles of the stability test. Together with the needs on only cheap and easily accessible raw materials and its environmentally friendly preparation method, this Janus sand filtration process exhibits its great potential for the separation of surfactant-stabilized oil/water emulsions.

Facile preparation of a superamphiphilic nitrocellulose membrane enabling on-demand and energy-efficient separation of oil/water mixtures and emulsions by prewetting

A membrane with superamphiphilicity presents many advantages in various oil/water separation applications due to its switchable wettability by prewetting. However, it is still a great challenge to switch between two types of superwettability on a single cellulose surface by switching between different liquid media. Herein, in order to obtain in-air superamphiphilic and under-liquid dual superlyophobic membranes, dopamine-modified nitrocellulose membranes (with a pore size of 0.22 μm) were prepared via a facile immersion modification approach. Under 0.08 MPa, the as-prepared NC membrane switches wettability by prewetting to achieve on-demand oil/water separation, and the separation efficiency is more than 99.9%. Futhermore, the membrane prepared in this work can also be applied to high-efficiency on-demand separation of surfactant-stabilized emulsions with a separation efficiency greater than 99.0%. Hence, the PDA-modified NC membrane is a promising controllable oil/water separation material in terms of repeatable cycles, separation efficiency, flux, prominent long-term durability and anti-oil fouling.

Vertical distribution of polycyclic aromatic hydrocarbons in the brackish sea water column: ex situ experiment

Background

Oil spills can cause severe damage within a marine ecosystem. Following a spill, the soluble fraction of polycyclic aromatic hydrocarbons is rapidly released into the water column. These remain dissolved in seawater over an extended period of time, even should the insoluble fraction be removed. The vertical distribution of the aromatic hydrocarbon component and how these become transferred is poorly understood in brackish waters. This study examines the vertical distribution of polycyclic aromatic hydrocarbons having been released from a controlled film of spilled oil onto the surface of brackish water.

Methods

The study was undertaken under controlled conditions so as to minimize the variability of environmental factors such as temperature and hydrodynamics. The distribution of polycyclic aromatic hydrocarbons was measured in the dissolved and suspended phases throughout the 1 m water column with different intensity of water sampling: 1, 2, 4, 7, 72, 120, 336, 504 and 984 h.

Results

The total concentration of polycyclic aromatic hydrocarbons ranged from 19.01 to 214.85 ng L^–1 in the dissolved phase and from 5.14 to 63.92 ng L^–1 in the suspended phase. These hydrocarbons were released immediately following a controlled spill attaining 214.9 ng L^–1 in the dissolved phase and 54.4 ng L^–1 in the suspended phase near the cylinder bottom after 1–2 h. The 2–3 ring polycyclic aromatic hydrocarbons dominated in the dissolved phase (60–80%), whereas the greater amount of 4–6 ring polycyclic aromatic hydrocarbons (55–90%) occurred in the suspended phase. A relatively low negative correlation (r_S = –0.41) was determined between the concentration of phenanthrene and suspended matter, whereas a high negative correlation (r =  − 0.79) was found between the concentration of pyrene and suspended matter. Despite the differences in the relationships between the concentration ratio and amount of suspended matter the obtained regressions allow roughly to predict the concentration of polycyclic aromatic hydrocarbons.

Underoil Superhydrophilic Metal Felt Fabricated by Modifying Ultrathin Fumed Silica Coatings for the Separation of Water-in-Oil Emulsions

Although various superhydrophobic/superoleophilic porous materials have been developed and successfully applied to separate water-in-oil emulsions through the size-sieving mechanism, the separation performance is restricted by their nanoscale pore size severely. In this study, the wettability of underoil water on fumed silica was experimentally observed, and the underlying mechanism was investigated by carrying out theoretical analysis and molecular dynamic (MD) simulations. Further, we present a novel, facile, and an inexpensive technique to fabricate an underoil superhydrophilic metal felt with microscale pores for the separation of water-in-oil emulsions using SiO₂ nanoparticles (NPs) as building blocks. The as-prepared underoil superhydrophilic coating is closed-packed and ultrathin (the thickness is approximately hundreds of nanometers), as well as capable of being coated on a metal felt with complex structures without blocking its pores. The as-prepared metal felt could adsorb water droplets directly from oil, which endowed it with the ability to separate both surfactant-free and surfactant-stabilized water-in-oil emulsions with high separation efficiency up to 99.7% even though its pore size is larger than that of the emulsified droplet. The filtration flux for the separation of span 80-stabilized emulsion is up to ∼4000 L·m^-2·h^-1. Its separation performance is better than most of the other traditional membranes and superwettable materials used for the separation of water-in-oil emulsions. Moreover, the as-prepared metal felt retained outstanding separation performance even after 30 cycles of use, which demonstrated its excellent reusability and durability. Additionally, the distinctive wettability of underoil superhydrophilicity endued coated metal felt with superior antifouling properties toward crude oil. Overall, this study not only provides a new perspective on separating water-in-oil emulsions but also gives a universal approach to develop unique wettability surfaces.

Underwater writable and heat-insulated paper with robust fluorine-free superhydrophobic coatings

Since its invention invented in China, paper has been widely used in the world for quite a long time. However, some intrinsic defects servely hinder its application in some extreme conditions, such as underwater or in fire. Herein, a bio-inspired durable paper with robust fluorine-free coatings was fabricated via a two-step spray-deposition technique. It not only consisted of modified SiO₂ microspheres and nanoparticles, but also contained an epoxy resin, endowing the paper with multifunctional properties. First, this bio-inspired functional paper showed excellent superhydrophobic and self-cleaning properties with a high static water contact angle (WCA) of 162.7 ± 0.5° and a low sliding angle (SA) of 5.7 ± 0.6°. Moreover, it possessed unusual repellent properties toward multiple aqueous-based liquids and heat-insulated properties. Second, this paper could be used for writing underwater and maintained satisfactory superhydrophobic performance for a long time with a WCA of 153.3 ± 1.8°. Besides, its high mechanical robustness was also experimentally confirmed in harsh working conditions, such as strong acid/alkali, boiling water, abrasion, bending, and folding. Compared with conventional paper, it is anticipated that this bio-inspired functional paper would be really competitive and demonstrate great potential in the field of underwater and fire-proof applications.

Under-oil superhydrophilic salt particle filter for the efficient separation of water-in-oil emulsions

In this study, a surfactant stabilized water-in-oil emulsion has been successfully separated by using only NaCl particles as a filter.

Separation Mechanism and Construction of Surfaces with Special Wettability for Oil/Water Separation

Oil leakage and the discharge of oil/water mixtures by domestic and industrial consumers have caused not only severe environmental pollution and a threat to all species in the ecosystem but also a huge waste of precious resources. Therefore, the separation of oil/water mixtures, especially stable emulsion, has become an urgent global issue. Recently, materials containing a special wettability feature for oil and water have drawn immense attention because of their potential applications for oil/water separation application. In this paper, we systematically summarize the fundamental theories, separation mechanism, design strategies, and recent developments in materials with special wettability for separating stratified and emulsified oil/water mixtures. The related wetting theories that unveil the physical underlying mechanism of the oil/water separation mechanism are proposed, and the practical design criteria for oil/water separation materials are provided. Guided by the fundamental design criteria, various porous materials with special wettability characteristics, including those which are superhydrophilic/underwater superoleophobic, superhydrophobic/superoleophilic, and superhydrophilic/in-air superoleophobic, are systemically analyzed. These superwetting materials are widely employed to separate oil/water mixtures: from stratified oil/water to emulsified ones. In addition, the materials that implement the demulsification of emulsified oil/water mixtures via the ingenious design of the multiscale surface morphology and construction of special wettability are also discussed. In each section, we introduce the design ideas, base materials, preparation methods, and representative works in detail. Finally, the conclusions and challenges for the oil/water separation research field are discussed in depth.

Photocatalytically Stable Superhydrophobic and Translucent Coatings Generated from PDMS-Grafted-SiO2/TiO2@PDMS with Multiple Applications

In this paper, we present a highly efficient, cost-effective, and widely applicable functionalized SiO₂/TiO₂-polymer based coating to fabricate a translucent, fluorine-free, chemically stable, photocatalytic active, self-healable superhydrophobic coating, which consisted of two mixed functionalized particles (MFP) and polydimethylsiloxane (PDMS) in a proper ratio. Both SiO₂ and TiO₂ powders were functionalized with PDMS brushes to achieve superhydrophobicity. To maximally optimize its properties, including superhydrophobicity, transparency, and photocatalytic activity, the ratios between MFP with PDMS were carefully studied and optimized. Glass slides coated with this mixed coating (MC) showed translucence with a transparency of 75%. It also presented superior photocatalytic activity and strong UV resistance that could repeatedly degrade organic oil pollutants as many as 50 times, while still maintaining superhydrophobicity even upon exposure to UV light with a high intensity of 80 mW/cm² for as long as 36 h. When low-surface-tension oils such as dodecane wetted the MC surface, it showed excellent slippery performance and could quickly repel strong acid/alkali/hot water and even very corrosive liquids such as aqua regia. MC achieved extremely stable underoil superhydrophobicity (toward liquids including water, strong acid and base, hot water, etc.) and self-cleaning properties, not only in oils at room temperature but also in a scalded oil environment. Moreover, MC showed self-healable performance after recycled plasma treatment. The stainless steel mesh coated with MC was also used to highly efficiently separate oil-water mixtures. Moreover, harsher liquids including strong acid/alkali solutions/hot water/ice water-oil mixtures could also be successfully separated by the coated mesh. This coating was believed to largely broaden both indoor and outdoor applications for superhydrophobic surfaces.

A non-fluorine method for preparing multifunctional robust superhydrophobic coating with applications in photocatalysis, flame retardance, and oil–water separation

A PDMS-grafted method was proposed to fabricate robust PDMS-grafted-Mg(OH)₂/PDMS-grafted-TiO₂@epoxy coatings with multifunctional properties and various promising applications.

Facile Fabrication of a PDMS@Stearic Acid-Kaolin Coating on Lignocellulose Composites with Superhydrophobicity and Flame Retardancy

The disadvantages such as swelling after absorbing water and flammability restrict the widespread applications of lignocellulose composites (LC). Herein, a facile and effective method to fabricate superhydrophobic surfaces with flame retardancy on LC has been investigated by coating polydimethylsiloxane (PDMS) and stearic acid (STA) modified kaolin (KL) particles. The as-prepared coatings on the LC exhibited a good repellency to water (a contact angle = 156°). Owing to the excellent flame retardancy of kaolin particles, the LC coated with PDMS@STA-KL displayed a good flame retardancy during limiting oxygen index and cone calorimeter tests. After the coating treatment, the limiting oxygen index value of the LC increased to 41.0. Cone calorimetry results indicated that the ignition time of the LC coated with PDMS@STA-KL increased by 40 s compared with that of uncoated LC. Moreover, the peak heat release rate (PHRR) and the total heat release (THR) of LC coated with PDMS@STA-KL reduced by 18.7% and 19.2% compared with those of uncoated LC, respectively. This LC coating with improved water repellency and flame retardancy can be considered as a potential alternative to protect the lignocellulose composite.