Superhydrophobic ceramic coating: Fabrication by solution precursor plasma spray and investigation of wetting behavior

Novel Effective Photocatalytic Self-Cleaning Coatings: TiO2-Polyfluoroalkoxy Coatings Prepared by Suspension Plasma Spraying

Photocatalytic coatings can degrade volatile organic compounds into non-toxic products, which has drawn the attention of scholars around the world. However, the pollution of dust on the coating adversely affects the photocatalytic efficiency and service life of the coating. Here, a series of TiO2-polyfluoroalkoxy (PFA) coatings with different contents of PFA were fabricated by suspension plasma spraying technology. The results demonstrate that the hybrid coatings contain a large number of circular and ellipsoidal nanoparticles and a porous micron-nano structure due to the inclusion of PFA. According to the optimized thermal spraying process parameters, TiO2 nanoparticles were partially melted to retain most of the anatase phases, whereas PFA did not undergo significant carbonization. As compared to the TiO2 coating, the static contact angle of the composite coating doped with 25 wt.% PFA increased from 28.2° to 134.1°. In addition, PFA strongly adsorbs methylene blue, resulting in a greater involvement of methylene blue molecules in the catalyst, where the catalytic rate of hybrid coatings is up to 95%. The presented nanocomposite coatings possess excellent photocatalytic and self-cleaning properties and are expected to find wider practical applications in the field of photocatalysis.

A Selective Review of Ceramic, Glass and Glass-Ceramic Protective Coatings: General Properties and Specific Characteristics for Solar Cell Applications

A review on ceramics, glasses and glass-ceramics as thin film protective coatings for solar cells is given. The different preparation techniques and the physical and chemical properties are presented in a comparative way. This study is useful for technologies involving solar cells and solar panel cell development at the industrial scale, because protective coatings and encapsulation play a major role in increasing the lifetime of solar panels and environmental protection. The aim of this review article is to give a summary of existing ceramic, glass, and glass-ceramic protective coatings and how they apply to solar cell technology: silicon, organic or perovskite cells. Moreover, some of these ceramic, glass or glass-ceramic layers were found to have dual functionality, such as providing anti-reflectivity or scratch resistance to give a two-fold improvement to the lifetime and efficiency of the solar cell.

Effects of Hydrophobic Modification of Linear- and Branch-Structured Fluorinated and Nonfluorinated Silanes on Mesoporous Silica Particles

This work reports a comparison of hydrophobic surface modification on mesoporous silica particles (MSPs) obtained by large-scale production using a batch reactor with linear and branched fluorinated and nonfluorinated silanes. Fluorinated silanes were used with TDF-TMOS and TFP-TMOS as a linear and branched structure, respectively. Nonfluorinated silanes were used with OD-TEOS and HMDS as a linear and branched structure, respectively. These four silanes were grafted on the surface of the MSPs as the function of the concentrations, and then, the water contact angles (WCAs) were measured. The WCA of the four silane-grafted MSPs was higher in the branch-structured silanes, namely, TFP-TMOS@MSPs and HMDS@MSPs than in linear-structured silanes, namely, TDF-TMOS and OD-TEOS due to the higher hydrophobicity by a lot of -F and -CH₃ groups. Furthermore, the relationship between the WCA and BET parameters was demonstrated using the surface areas, pore volumes, and grafted amounts of the four silane-grafted MSPs. The structural characterization was demonstrated by solid-state ²⁹Si MAS NMR to determine the bonding environment of Si atoms between the grafted silane and the surfaces of MSPs using the T ³/T ² and Q ³/Q ⁴ ratios of the fluorinated and nonfluorinated silane-grafted MSPs. Among the four silanes, nonfluorinated HMDS@MSPs had a high contact angle of 135° as fluorinated TFP-TMOS@MSPs. When 5 wt % of HMDS@MSPs mixed with gravure ink was coated on a biodegradable polylactic acid (PLA) film, the contact angle was improved to 131.8 from 83.3° of the natural PLA film.

Preparation and CMAS Wettability Investigation of CMAS Corrosion Resistant Protective Layer with Micro-Nano Double Scale Structure

Solution precursor plasma spray (SPPS) can prepare thermal barrier coatings (TBCs) with nanostructures, which can modify the adhesion and wettability of molten silicate environmental deposits (CMAS) on the surface of TBCs, thereby improving the resistance of TBCs to CMAS corrosion. In this study, SPPS layers with micro-nano double scale structures were prepared on the surface of conventional atmospheric plasma spraying (APS) coatings. The effect of process parameters on the micro-nano double scale structures and the wetting and infiltration behavior of molten CMAS on the surface of coatings were investigated. The results show that micron structure is more sensitive to process parameters. Lower precursor viscosity, closer spraying distance, and smoother APS layer are favorable to form more typical and dense micron structures. After covering the SPPS layer, the CMAS wetting diameter is reduced by about 40% and the steady-state contact angle increased up to three times. The reason is that the micro-nano double scale structures can effectively trap air and form an air layer between the coating surface and the molten CMAS. In addition, nano-particles play a more important role in the formation of the air layer, which in turn determines the steady-state wettability properties. While micron structures can influence the time needed to reach the steady state. However, the SPPS layers composed of nano-particles have a very loose structure and weak cohesion, and they degrade and fail rapidly after the infiltration of molten CMAS. Therefore, maintaining the excellent CMAS wetting resistance of the SPPS layers while taking into account their lifetime and reliability has become the focus of further research.

The apparent surface free energy of rare earth oxides is governed by hydrocarbon adsorption

The surface free energy of rare earth oxides (REOs) has been debated during the last decade, with some reporting REOs to be intrinsically hydrophilic and others reporting hydrophobic. Here, we investigate the wettability and surface chemistry of pristine and smooth REO surfaces, conclusively showing that hydrophobicity stems from wettability transition due to volatile organic compound adsorption. We show that, for indoor ambient atmospheres and well-controlled saturated hydrocarbon atmospheres, the apparent advancing and receding contact angles of water increase with exposure time. We examined the surfaces comprehensively with multiple surface analysis techniques to confirm hydrocarbon adsorption and correlate it to wettability transition mechanisms. We demonstrate that both physisorption and chemisorption occur on the surface, with chemisorbed hydrocarbons promoting further physisorption due to their high affinity with similar hydrocarbon molecules. This study offers a better understanding of the intrinsic wettability of REOs and provides design guidelines for REO-based durable hydrophobic coatings.

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REOs are intrinsically hydrophilic but become hydrophobic as they adsorb hydrocarbons

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Our results demonstrate that both physisorption and chemisorption occur on the surface

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The adsorption of hydrocarbons was confirmed by multiple surface chemistry analysis

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Our work offers a better fundamental understanding of the intrinsic wettability of REO

A facile preparation of superhydrophobic L-CNC-coated meshes for oil-water separation

A superhydrophobic stainless steel mesh (called "mesh" in short) is an ideal device to solve oil pollution accidents by oil-water separation. However, its widespread application is prevented by complicated preparation, weak durability, and particularly poor mechanical strength. It is well known that the used adhesives play a key role in the mechanical strength of superhydrophobic coatings. In this study, polyvinylidene fluoride (PVDF) and polydimethylsiloxanes (PDMSs) were respectively used as adhesives and lignin-nanocellulose crystal (L-CNC) particles as main structure materials to prepare L-CNC coated superhydrophobic meshes. Moreover, the meshes coated with L-CNC/PVDF and L-CNC/PDMS were compared with respect to the properties of wettability, sandpaper abrasion, oil-water separation, etc. The results showed that the L-CNC/PVDF-coated mesh had a higher water contact angle (WCA = 154.2°) than the L-CNC/PDMS-coated one (WCA = 152.6°), but worse abrasion resistance. Both of them showed high-efficiency oil/water separation with collection rates above 94.5% and stable reusable ability as the oil collection rates for toluene was still above 93.8% after reusing thirty times, meanwhile showing good heat, UV, acid and alkaline resistance properties.

Thermally Sprayed Coatings: Novel Surface Engineering Strategy Towards Icephobic Solutions

Surface engineering promotes possibilities to develop sustainable solutions to icing challenges. Durable icephobic solutions are under high interest because the functionality of many surfaces can be limited both over time and in icing conditions. To solve this, one potential approach is to use thermally sprayed polymer or composite coatings with multifunctional properties as a novel surface design method. In thermal spraying, coating materials and structures can be tailored in order to achieve different surface properties, e.g., wetting performance, roughness and protection against several weathering and wearing conditions. These, in turn, are beneficial for excellent icephobic performance and surface durability. The icephobicity of several different surfaces are tested in our icing wind tunnel (IWiT). Here, mixed-glaze ice is accreted from supercooled water droplets and the ice adhesion is measured using a centrifugal adhesion tester (CAT). The present study focuses on the icephobicity of thermally sprayed coatings. In addition, surface-related properties are evaluated in order to illustrate the correlation between the icephobic performance and the surface properties of differently tailored thermally sprayed coatings as well as compared those to other coatings and surfaces.

Thermally Robust Non-Wetting Ni-PTFE Electrodeposited Nanocomposite

The effect of high temperature exposure on the water wetting properties of co-electrodeposited superhydrophobic nickel-polytetrafluoroethylene (Ni-PTFE) nanocomposite coating on copper substrates was studied. This was accomplished by comparing the performance with a commercial superhydrophobic spray treatment (CSHST). The Ni-PTFE and CSHST coatings were both subjected to heating at temperatures up to 400 °C. Results showed that the Ni-PTFE was able to maintain its superhydrophobicity throughout the entire temperature range, whereas the CSHST became more wettable at 300 °C. Furthermore, additional abrasive wear tests were conducted on both materials that were subjected to heating at 400 °C. The Ni-PTFE remained highly non-wettable even after 60 m of abrasion length on 800 grit silicon carbide paper, whereas the CSHST coating was hydrophilic after 15 m.