Designing iron carbide embedded isolated boron (B) and nitrogen (N) atoms co-doped porous carbon fibers networks with tiny amount of B N bonds as high-efficiency oxygen reduction reaction catalysts

Modification of carbon nanofibers for boosting oxygen electrocatalysis

Oxygen electrocatalysis is a key process for many effective energy conversion techniques, which requires the development of high-performance electrocatalysts. Carbon nanofibers featuring good electronic conductivity, large specific surface area, high axial strength and modulus, and good resistance toward harsh environments have thus been recognized as reinforcements in oxygen electrocatalysis. This review summarizes the recent progress on carbon nanofibers as electrocatalysts for oxygen electrocatalysis, with special focus on the modulation of carbon nanofibers for further elevating their electrocatalytic performance, which includes morphological and structural engineering, surface and pore size distribution, defect engineering, and coupling with other electroactive materials. Additionally, the correlation between the geometrical/electronic structure of their active centers and electrocatalytic activity is systematically discussed. Finally, conclusions and perspectives of this interesting research field are presented, which we hope will provide guidance for the future fabrication of more advanced carbon-fiber-based electrocatalysts.

Carboxyl induced ultrahigh defects and boron/nitrogen active centers in cobalt-embedded hierarchically porous carbon nanofibers: The stable oxygen reduction reaction catalysis in acid

Transition metal-nitrogen-carbon (MNC) type catalysts have been considered a promising alternative to noble metals for oxygen reduction reaction (ORR) electrocatalysis. Nevertheless, poor stabilities of MNC catalysts in acidic solutions limit their commercialization. In this study, we design and synthesize novel three-dimensional (3D) cobalt (Co) nanoparticles encapsulated in ultrahigh content of boron (B) and nitrogen (N) -doped hierarchically porous carbon nanofibers (denoted as Co@BN-PCNFs) by carbonizing the 3D acetic acid/cobalt nitrate/4-hydroxybenzeneboronic acid/polyvinylpyrrolidone precursor networks woven using electrospinning method under a nitrogen atmosphere. The optimal Co@BN-PCNFs-900 catalyst has abundant micro/mesopores and numerous topological defects and exhibits the largest surface area. Under the synergistic effect of oxygen-containing acetic acid molecules and the electrospinning technology, 5.87 at.% of B and 5.91 at.% of N atoms were doped into carbon nanofibers. Specifically, B/N electrocatalytic active centers (including BC₃, pyridinic-N/CoNC, pyrrolic-N, and graphitic-N) of approximately 8.70 at.% were successfully introduced into the skeletons of Co@BN-PCNFs-900. In 0.1 M KOH, the ORR onset potential (E_onset) and half-wave potential (E_1/2) of Co@BN-PCNFs-900 were ∼ 64 and ∼ 63 mV, respectively, more positive than those of 20 wt% Pt/C. Additionally, in 0.5 M H₂SO₄, the ORR E_onset and E_1/2 values of Co@BN-PCNFs-900 were only ∼ 11 and ∼ 7 mV, respectively, more negative than those of 20 wt% Pt/C. As the 3D hierarchically porous architectures, topological carbon edges, BC₃, and partial NC/CoNC are relatively stable, the Co@BN-PCNFs-900 exhibits excellent stability toward ORR catalysis in both acidic and basic media. These favorable properties of Co@BN-PCNFs-900 nanofibers make them the best non-noble metal-based carbonaceous electrocatalysts for ORR in acidic electrolytes.

Fabrication of manganese borate/iron carbide encapsulated in nitrogen and boron co-doped carbon nanowires as the accelerated alkaline full water splitting bi-functional electrocatalysts

With high prices of precious metals (such as platinum, iridium, and ruthenium) and transition metals (such as cobalt and nickel), the design of high-efficiency and low-cost non-precious-metal-based catalysts using iron (Fe) and manganese (Mn) metals for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) are critical for commercial applications of water splitting devices. In the study, without using any template or surfactant, we successfully designed novel cross-linked manganese borate (Mn3(BO3)2) and iron carbide (Fe3C) embedded into boron (B) and nitrogen (N) co-doped three-dimensional (3D) hierarchically meso/macroporous carbon nanowires (denoted as FexMny@BN-PCFs). Electrochemical test results showed that the HER and OER catalytic activities of Fe1Mn1@BN-PCFs were close to those of 20 wt% Pt/C and RuO2. For full water splitting, (-) Fe1Mn1@BN-PCFs||Fe1Mn1@BN-PCF (+) cell achieved a current density of 10 mA cm-2 at a cell voltage of 1.622 V, which was 14.2 mV larger than that of (-) 20 wt% Pt/C||RuO2 (+) benchmark. The synergistic effect of 3D hierarchically meso/macroporous architectures, excellent charge transport capacity, and abundant active centers (cross-linked Mn3(BO3)2/Fe3C@BNC, BC3, pyridinic-N, MNC, and graphitic-N) enhanced the water splitting catalytic activity of Fe1Mn1@BN-PCFs. The (-) Fe1Mn1@BN-PCFs||Fe1Mn1@BN-PCF (+) cell exhibited excellent stability owing to the superior structural and chemical stabilities of 3D hierarchically porous Fe1Mn1@BN-PCFs.

Tiny Ni Nanoparticles Embedded in Boron- and Nitrogen-Codoped Porous Carbon Nanowires for High-Efficiency Water Splitting

The integration of nickel (Ni) nanoparticle (NP)-embedded carbon layers (Ni@C) into the three-dimensional (3D) hierarchically porous carbon architectures, where ultrahigh boron (B) and nitrogen (N) doping is a potential methodology for boosting Ni catalysts' water splitting performances, was achieved. In this study, the novel 3D ultrafine Ni NP-embedded and B- and N-codoped hierarchically porous carbon nanowires (denoted as Ni@BNPCFs) were successfully synthesized via pyrolysis of the corresponding 3D nickel acetate [Ni(AC)₂·4H₂O]-hydroxybenzeneboronic acid-polyvinylpyrrolidone precursor networks woven by electrospinning. After optimizing the pyrolysis temperatures, various structural and morphological characterization analyses indicate that the optimal Ni@BNPCFs-900 networks own a large surface area, abundant micro/mesopores, and vast carbon edges/defects, which boost doping a large amount of B (5.81 atom %) and N (5.84 atom %) dopants into carbon frameworks with 6.36 atom % of BC₃, pyridinic-N (pyridinic-N-Ni), and graphitic-N active sites. Electrochemical measurements demonstrate that Ni@BNPCFs-900 reveals the best hydrogen evolution reaction (HER) and oxygen reduction reaction catalytic activities in an alkaline solution. The HER potential at 10 mA cm^-2 [E₁₀ = -164.2 mV vs reversible hydrogen electrode (RHE)] of the optimal Ni@BNPCFs-900 is just 96.2 mV more negative than that of the state-of-the-art 20 wt % Pt/C (E₁₀ = -68 mV vs RHE). In particular, the OER E₁₀ and Tafel slope of the optimal Ni@BNPCFs-900 (1.517 V vs RHE and 19.31 mV dec^-1) are much smaller than those of RuO₂ (1.557 V vs RHE and 64.03 mV dec^-1). For full water splitting, the catalytic current density achieves 10 mA cm^-2 at a low cell voltage of 1.584 V for the (-) Ni@BNPCFs-900||Ni@BNPCFs-900 (+) electrolysis cell, which is 10 mV smaller than that of the (-) 20 wt % Pt/C||RuO₂ (+) benchmark (1.594 V) under the same conditions. The synergistic effects of 3D hierarchically porous structures, advanced charge transport ability, and abundant active centers [such as Ni@BNC, BC₃, pyridinic-N (pyridinic-N-Ni), and graphitic-N] are responsible for the excellent water-splitting catalytic activity of the Ni@BNPCFs-900 networks. Especially, because of the remarkable structural and chemical stabilities of 3D hierarchically porous Ni@BNPCFs-900 networks, the (-) Ni@BNPCFs-900||Ni@BNPCFs-900 (+) water electrolysis cell displays an excellent stability.

Manganese Oxide/Iron Carbide Encapsulated in Nitrogen and Boron Codoped Carbon Nanowire Networks as Accelerated Alkaline Hydrogen Evolution and Oxygen Reduction Bifunctional Electrocatalysts

Along with the widespread applications of various energy storage and conversion devices, the prices of precious metal platinum (Pt) and transition-metal cobalt/nickel keep continuously growing. In the future, designing high-efficiency nonprecious-metal catalysts based on low-cost iron (Fe) and manganese (Mn) metals for hydrogen evolution reaction (HER) and oxygen reduction reaction (ORR) is fairly critical for commercial applications of hydrogen fuel cells. In this study, for the first time, we design novel three-dimensional (3D) hybrid networks consisting of manganese oxide (MnO)-modified, iron carbide (Fe₃C)-embedded, and boron (B)/nitrogen (N) codoped hierarchically porous carbon nanofibers (denoted FeMn@BNPCFs). After optimizing the pyrolysis temperatures, the optimal FeMn@BNPCFs-900 catalyst displays the best HER and ORR catalytic activities in an alkaline solution. As expected, the HER onset potential (E_onset) and the potential at a current density of -10 mA cm^-2 for FeMn@BNPCFs-900 in 1.0 M KOH are just 36 and 194 mV more negative than the state-of-the-art 20 wt % Pt/C catalyst with more superior stability. In particular, the FeMn@BNPCFs-900 catalyst shows excellent ORR catalytic activity with a more positive E_onset (0.946 V vs RHE), a more positive half-wave potential (E_1/2 = 0.868 V vs RHE), better long-term stability, and higher methanol tolerance surpassing the commercial 20 wt % Pt/C (E_onset = 0.943 V vs RHE, E_1/2 = 0.854 V vs RHE) and most previously reported precious-metal-free catalysts in 0.1 M KOH. The synergistic effects of 3D hierarchically macro-/mesoporous architectures, advanced charge transport capacity, abundant carbon defects/edges, abundant B (2.3 atom %) and N (4.9 atom %) dopants, uniformly dispersed Fe₃C@BNC NPs, and MnO nanocrystallines are responsible for the excellent HER/ORR catalytic activities of the FeMn@BNPCFs-900 catalyst.

Morphological modulation of iron carbide embedded nitrogen-doped hierarchically porous carbon by manganese doping as highly efficient bifunctional electrocatalysts for overall water splitting

In the development of water splitting, the sluggish electrocatalytic kinetics of the hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) have restricted their energy conversion efficiencies. Along with the continuous rise in the prices of noble metals and transition metals (such as cobalt and nickel), constructing high-efficiency HER/OER catalysts based on low cost transition metals, such as iron and manganese, is becoming more meaningful in developing industrialized water splitting devices. In this paper, in the absence of a template or active agent, three-dimensional, hierarchically porous Fe_xMn_y nanoparticles (NPs) were embedded and nitrogen-doped carbon materials (denoted as Fe_xMn_y@NC; x:y, representing the molar ratio of Fe:Mn) were successfully prepared via pyrolysis of corresponding precursors containing different metallic salt components. Various morphological, structural, and chemical characterization analysis demonstrate that at an Fe:Mn molar ratio of 3:1, the optimal Fe₃Mn₁@NC material shows high graphitization degree, rich mesoporous structures, a large surface area, and abundant carbon defects/edges, which promote the uniform dispersion of pyridinic-N (pyridinic-N-metal), graphitic-N, carbon oxygen bonds (CO), manganese oxide (MnO) nanocrystals, and Fe₃C NPs-embedded, N-doped carbon sheet (Fe₃C@NC) active sites. In alkaline conditions, the HER onset potentials (E_onset) and potentials recorded at 10 mA cm^-2 (E₁₀) of the optimal Fe₃Mn₁@NC are just 84.8 and 156 mV more negative than those of 20 wt% platinum carbon (Pt/C). Meanwhile, the OER E_onset and E₁₀ values of the optimal Fe₃Mn₁@NC are just 8 and 18.7 mV more positive than those of RuO₂. Furthermore, optimized Fe₃Mn₁@NC catalysts were assembled into a water splitting cell, where the catalytic current density achieves 10 mA cm^-2 at a low voltage of 1.6287 V (with superior catalytic stability), which is just 24.9 mV higher than that of the (-) 20 wt% Pt/C||RuO₂ (+) benchmark (1.6038 V) under the same conditions. This work describes the regulating efficiency of Mn toward growing mesopores and opens new possibilities for the development of novel carbonaceous catalysts with excellent hydroxide catalytic efficiencies based on low cost Mn/Fe elements.

Bimetallic conjugated microporous polymer derived B,N-doped porous carbon wrapped Co3Fe7 alloy composite as a bifunctional oxygen electrocatalyst for a breathing Zn–air battery

A B, N-codoped carbon-based bifunctional oxygen electrocatalyst was prepared. This presented outstanding catalytic activity for electrochemical oxygen reduction and evolution reactions and could be used as the catalyst for a breathing Zn–air battery.

Fe–N4 engineering of S and N co-doped hierarchical porous carbon-based electrocatalysts for enhanced oxygen reduction in Zn–air batteries

A highly active yet stable electrocatalyst was prepared by in situ formed template-assisting method.