Imaging of compositional gradients during in situ emulsification using X-ray micro-tomography

Effects of Core Size and Surfactant Choice on Fluid Saturation Development in Surfactant/Polymer Corefloods

Surfactant/polymer flooding allows for a significant increase in oil recovered at both laboratory and field scales. Limitations in application at the reservoir scale are, however, present and can be associated with both the complexity of the underlying displacement process and the time-intensive nature of the up-scaling workflow. Pivotal to this workflow are corefloods which serve to both validate the extent of oil recovery and extract modeling parameters used in upscaling. To enhance the understanding of the evolution of the saturation distribution within the rock sample, we present the utilization of X-ray computed tomography to image six distinct surfactant/polymer corefloods. In doing so, we visualize the formation and propagation of an oil bank by reconstructing multidimensional saturation maps. We conduct experiments on three distinct core sizes and two different surfactants, an SBDS/isbutanol formulation and an L-145-10s 90 formulation, in order to decouple the effect of these two parameters on the flow behavior observed in situ. We note that the oil production post oil bank breakthrough is primarily influenced by the surfactant choice, with the SDBS/isobutanol formulation displaying longer tailing production of a low oil cut. On the other hand, the core size dominated the extent of self-similarity of the saturation profiles with smaller cores showing less overlap in the self-similarity profiles. Consequently, we highlight the difference in applicability of a fractional flow approach to larger and smaller cores for upscaling parameter extraction and thus provide guidance for corefloods where direct imaging is not available.

In situ micro-emulsification during surfactant enhanced oil recovery: A microfluidic study

HYPOTHESIS

It is generally believed that the improved efficiency of surfactant enhanced oil recovery (EOR) comes from ultra-low interfacial tension (IFT) between oil and surfactant solution owing to the formation of middle-phase microemulsion. However, hindered visibility in underground porous media prevents direct observation of in situ generation of middle-phase microemulsion during surfactant flooding. Thus, direct visualization of the process is vital, and could clarify its contribution to EOR.

EXPERIMENTS

Micro-emulsification of a displacing fluid containing sodium 4-dodecylbenzenesulfonate and alcohol propoxy sulfate with model oil was investigated. Phase diagrams were drawn using salinity scans, and the influence of polymer on emulsification was analyzed. Micro-emulsification was monitored through in situ fluorescent tagging via 2D-microfluidics and ex situ visualization via cryo-electron microscopy and small angle X-ray scattering. Its contribution to the oil recovery factor was quantified by measuring the volume of each phase in the eluates.

FINDINGS

On-chip experiments indicated that in situ micro-emulsification occurred when the prescreened surfactant solution flowed in contact with trapped oil. The aqueous phase initially invaded the residual oil, forming a low mobility microemulsion. This microemulsion was then diluted by subsequent displacing fluid, forming a new driving fluid that caused ultra-low IFT in the trapped oil downstream. Under the synergistic effect of micellar solubilization and trapped-oil mobilization, the recovery factor could be increased by up to 40% over waterflooding and 43% on polymer inclusion in the formulation.

Monitoring the formation kinetics of a bicontinuous microemulsion

HYPOTHESES

The performance of bicontinuous microemulsions is usually assessed on the characteristics of the middle phase at equilibrium. However, applied to Enhanced Oil Recovery, such an evaluation would not be representative of the structure and composition of fluids in reservoir rocks. Studies on the properties of non-equilibrated microemulsions are still needed to better understand the formation of such complex systems, in particular to optimize input parameters of process simulation tools.

EXPERIMENTS

For this purpose, we monitored the formation of a microemulsion from contact with the oil to equilibrium when no mixing or convection is provided. Non-destructive methods such as Nuclear Magnetic Resonance, Micro-Computed Tomography, Dynamic Light Scattering and Small Angle X-ray scattering were used to extract the compositions, phase thicknesses, dynamics and structures of the system over time.

FINDING

We found that the system gets structured into several layers over time that include the transient presence of an oriented semi-crystalline phase. The growth of the bicontinuous middle phase results from a progressive reorganization of the liquid crystal. The compositional and structural gradients, observed along the sample height, are correlated and linked to the corresponding structures of the phase diagram of the quaternary system. Equilibrium is reached after the total transfer of the liquid crystal into the bicontinuous phase.

Quantification of microemulsion systems using low-field T1-weighted imaging

Applied to Enhanced Oil Recovery, microemulsions are valuable systems for extracting the crude oil trapped by capillary forces in the porous reservoir rocks. The performances of the injected formulations are often assessed by quantifying oil composition in model systems that contain relatively high amount of surfactant/co-surfactant. Recently, the question of representativity of such systems was raised because kinetics aspects and complexity of crude were neglected in model systems and are likely to impact the process efficiency. The current quantification techniques limit the characterization of representative model systems as they are destructive, time consuming and not often applicable to dark or opaque systems. In the original aim to provide a quantitative kinetic study of such microemulsions, we propose a high resolution T₁-weighted imaging technique to have access to 1D-composition profiles of co-surfactant, oil and brine in Winsor I, Winsor III and Winsor II microemulsions. The analysis is carried out on model systems at equilibrium for proof of concept. Results are correlated with X-Ray Micro-CT experiments to provide better interpretations and assess the method accuracy. We provide conditions of validity of the developed NMR method and discuss its potential limitations. To a larger extent, the method could be of interest to other applications that use similar systems.

Investigating low salinity waterflooding via glass micromodels with triangular pore-throat architectures

Glass micromodels have been extensively used to simulate and investigate crude oil, brine, and surface interactions due to their homogeneous wettability, rigidity, and ability to precisely capture a reservoir's areal heterogeneity. Most micromodels are fabricated via two-dimensional patterning, implying that feature depths are constant despite varying width, which sub-optimally describes a three-dimensional porous architecture. We have successfully fabricated micromodels with arbitrary triangular cross sections via femtosecond pulsed laser direct writing resulting in depth-dependent channel width. As such, we have achieved arbitrary geometric control over device fabrication and thus a more accurate recapitulation of a geological porous media. With this fabrication technique, we are now able to directly observe pore-level, depth-dependent multiphase flow phenomena. This platform was used to study the low salinity effect (LSE) by simulating waterflooding processes using various brine solutions that differ in cation type and salinity. Patterned pore-throat structures were created to investigate displacement behavior during waterflooding. Real-time monitoring of the displacement processes, combined with a comparison of the brine chemistry before and after waterflooding provides an insight into realistic interactions occurring between crude oil and brine. The results indicate that produced emulsions were prone to coalesce in the presence of lower salinity brine. Combined with previous work, the LSE was interpreted as favored coalescence and resisted breakup that resulting in a more continuous aqueous phase during waterflooding therefore improving the displacement efficiency.

Pore-scale dynamics of nanofluid-enhanced NAPL displacement in carbonate rock

This study presents a pore-scale investigation of two-phase flow dynamics during nanofluid flooding in subsurface formations containing non-aqueous phase liquids (NAPLs) such as crude oils. The goal was to gain fundamental understanding of the dominant displacement mechanisms of NAPL at different stages of nanofluid injection in a carbonate rock using x-ray microtomography integrated with a miniature core-flooding system. The nanofluid consisted of surfactant-based microemulsions with in-situ synthesized silica nanoparticles. After establishing its initial wettability state, the carbonate core sample was subjected to various pore volumes (PV) of nanofluid flooding (from 0.5 to 10) to examine the impact on NAPL flow dynamics. We found that most NAPL mobilization occurred within the first PV of injection, removing nearly 50% of NAPL from the rock. The nanofluid invaded into larger pores first due to a sharp decrease in NAPL/brine interfacial tension (from 14 to 0.5 mN/m) and contact angle (from 140 to 88°). With higher amount of nanofluid delivered into the pores through advection, over 90% of NAPL droplets were emulsified and their size decreased from 9 to 3 μm. Subsequent nanofluid injection could further remove NAPL from the smaller pores by altering the thickness of NAPL layers adsorbed on the rock. This dynamic solubilization process reached equilibrium after 5 PV of injection, leading to a reduced layer thickness (from 12 to 0.2 μm), a narrower in-situ contact angle distribution around 81°, and an additional 16% of NAPL removal.

Oil mobilization and solubilization in porous media by in situ emulsification

HYPOTHESIS

For a wide range of subsurface engineering processes, such as geological carbon sequestration and enhanced oil recovery, it is critical to understand multiphase flow at a fundamental level. To this end, geomaterial microfluidic devices provide visual data that can be quantified to explain the physics of multiphase flow at the length scale of individual pores in realistic rock structures. For surfactant enhanced oil recovery, it is the underlying geometrical states of the capillary trapped oil that dictates the recovery process and the degree to which oil is recovered through either mobilization or solubilization during in situ emulsification.

EXPERIMENTS

A novel geomaterial microfluidic device is fabricated and its integrity is checked using light microscopy and X-ray micro-computed tomography (μ-CT) imaging. Subsequently, alkaline surfactant (AS) flooding of an oil saturated device is studied for enhanced recovery. The recovery process is analyzed by collecting 2D radiographic projections of the device during water flooding and in situ emulsification. 3D μ-CT images are also collected to quantify the geometrical states of the fluids after each flooding sequence.

FINDINGS

Our study reveals the processes of oil cluster mobilization and solubilization in porous media. After water flooding there are numerous oil clusters that are relatively large, extending over multiple pores, forming various loop-like structures. These clusters are mobile under AS flooding accounting for 75% of the recovered oil. The less mobile smaller clusters, isolated to single pores, forming no loop-like structures are immobile. These clusters are solubilized during AS flooding accounting for 25% of the recovered oil. The mobilized clusters coalesce forming an oil bank prior to total solubilization. The remaining oil clusters after AS flooding are highly non-wetting, as indicated by contact angle measurements and would only be recoverable after further solubilization.