Precursor infiltration and pyrolysis cycle-dependent microwave absorption and mechanical properties of lightweight and antioxidant carbon fiber felts reinforced silicon oxycarbide composites

Multifunctional Carbon Fiber Reinforced C/SiOC Aerogel Composites for Efficient Electromagnetic Wave Absorption, Thermal Insulation, and Flame Retardancy

Carbon fiber composites have great application prospects as a potential electromagnetic (EM) wave-absorbing material, yet it remains extremely challenging to integrate multiple functions of EM wave absorption, mechanical strength, thermal insulation, and flame retardancy. Herein, a novel carbon fiber reinforced C/SiOC aerogel (CF/CS) composite is successfully prepared by sol-gel impregnation combined with an ambient drying process for the first time. The density of the obtained CF/CS composites can be controlled just by changing sol-gel impregnation cycles (original carbon fiber felt (S0), and samples with one (S1) and two (S2) impregnation cycles are 0.249, 0.324, and 0.402 g cm-3, respectively), allowing for efficient tuning of their properties. Remarkably, S2 displays excellent microwave absorption properties, with an optimal reflection loss of -65.45 dB, which is significantly improved than S0 (-10.90 dB). Simultaneously, compared with S0 (0.75 and 0.30 MPa in the x/y and z directions), the mechanical performance of S2 is dramatically improved with a maximum compressive strength of 10.37 and 4.93 MPa in the x/y and z directions, respectively. Moreover, CF/CS composites show superior thermal insulation capability than S0 and obtain good flame-retardant properties. This work provides valuable guidance and inspiration for the development of multifunctional EM wave absorbers.

Strong and thermostable hydrothermal carbon coated 3D needled carbon fiber reinforced silicon-boron carbonitride composites with broadband and tunable high-performance microwave absorption

Excellent electromagnetic wave (EMW) absorbing materials with high-temperature stable and superior mechanical properties are among the most promising candidates for practical application. Here, novel hydrothermal carbon coated three-dimensional (3D) needled carbon fiber reinforced silicon-boron carbonitride (HC-CF/SiBCN) composites with a hierarchical A (CF)/B (HC)/C (SiBCN) structure were constructed and prepared for the first time by combining hydrothermal transformation and precursor infiltration and pyrolysis (PIP) process. The thickness of the HC coating controlled by the glucose concentration played a crucial role in tailoring the EMW capacity of the composite. The incorporation of SiBCN could not only effectively improve the oxidation resistance but also actively enhance the mechanical properties of the HC coated CF structure. Compared to the weak high-temperature oxidation resistance and mechanical properties of pristine 3D needled CF felt, the composites after the introduction of HC and SiBCN were thermostable in air atmosphere beyond 1000 °C to about above 70% weight retention, and the maximum flexural and compression strength of the composites could reach to 23.51 ± 1.37 and 12.22 ± 1.12 MPa, respectively. A substantial enhancement of EMW absorption ability was achieved through incorporation of HC and SiBCN, which could be attributed to the matched characteristic impedance and enhanced loss ability, whose optimization EMW absorption performance was the minimum reflection loss (RL_min) of -52.08 dB and effective absorption bandwidth (EAB) of 7.64 GHz for the composite obtained by two PIP cycles with 24 wt% glucose solution, demonstrating that the HC-CF/SiBCN composites with high-temperature stable, excellent mechanical and superior EMW absorption properties could be considered as a promising candidate for the applications in harsh environments.