Micro-patterned membranes prepared via modified phase inversion: Effect of modified interface on water fluxes and organic fouling

Designing sustainable membrane-based water treatment via fouling control through membrane interface engineering and process developments

Membrane-based water treatment processes have been established as a powerful approach for clean water production. However, despite the significant advances made in terms of rejection and flux, provision of sustainable and energy-efficient water production is restricted by the inevitable issue of membrane fouling, known to be the major contributor to the elevated operating costs due to frequent chemical cleaning, increased transmembrane resistance, and deterioration of permeate flux. This review provides an overview of fouling control strategies in different membrane processes, such as microfiltration, ultrafiltration, membrane bioreactors, and desalination via reverse osmosis and forward osmosis. Insights into the recent advancements are discussed and efforts made in terms of membrane development, modules arrangement, process optimization, feed pretreatment, and fouling monitoring are highlighted to evaluate their overall impact in energy- and cost-effective water treatment. Major findings in four key aspects are presented, including membrane surface modification, modules design, process integration, and fouling monitoring. Among the above mentioned anti-fouling strategies, a large part of research has been focused on membrane surface modifications using a number of anti-fouling materials whereas much less research has been devoted to membrane module advancements and in-situ fouling monitoring and control. At the end, a critical analysis is provided for each anti-fouling strategy and a rationale framework is provided for design of efficient membranes and process for water treatment.

The Combined Effects of the Membrane and Flow Channel Development on the Performance and Energy Footprint of Oil/Water Emulsion Filtration

Membrane filtration is a promising technology for oil/water emulsion filtration due to its excellent removal efficiency of microdroplets of oil in water. However, its performance is highly limited due to the fouling-prone nature of oil droplets on hydrophobic membranes. Membrane filtration typically suffers from a low flux and high pumping energy. This study reports a combined approach to tackling the membrane fouling challenge in oil/water emulsion filtration via a membrane and a flow channel development. Two polysulfone (PSF)-based lab-made membranes, namely PSF- PSF-Nonsolvent induced phase separation (NIPS) and PSF-Vapor-induced phase separation (VIPS), were selected, and the flow channel was modified into a wavy path. They were assessed for the filtration of a synthetic oil/water emulsion. The results showed that the combined membrane and flow channel developments enhanced the clean water permeability with a combined increment of 105%, of which 34% was attributed to the increased effective filtration area due to the wavy flow channel. When evaluated for the filtration of an oil/water emulsion, a 355% permeability increment was achieved from 43 for the PSF-NIPS in the straight flow channel to 198 L m^-2 h^-1 bar^-1 for the PSF-VIPS in the wavy flow channel. This remarkable performance increment was achieved thanks to the antifouling attribute of the developed membrane and enhanced local mixing by the wavy flow channel to limit the membrane fouling. The increase in the filtration performance was translated into up to 78.4% (0.00133 vs. 0.00615 kWh m^-3) lower in pumping energy. The overall findings demonstrate a significant improvement by adopting multi-pronged approaches in tackling the challenge of membrane fouling for oil/water emulsion filtration, suggesting the potential of this approach to be applied for other feeds.

Nanofiltration Membranes with Crumpled Polyamide Films: A Critical Review on Mechanisms, Performances, and Environmental Applications

Nanofiltration (NF) membranes have been widely applied in many important environmental applications, including water softening, surface/groundwater purification, wastewater treatment, and water reuse. In recent years, a new class of piperazine (PIP)-based NF membranes featuring a crumpled polyamide layer has received considerable attention because of their great potential for achieving dramatic improvements in membrane separation performance. Since the report of novel crumpled Turing structures that exhibited an order of magnitude enhancement in water permeance ( Science 2018, 360 (6388), 518-521), the number of published research papers on this emerging topic has grown exponentially to approximately 200. In this critical review, we provide a systematic framework to classify the crumpled NF morphologies. The fundamental mechanisms and fabrication methods involved in the formation of these crumpled morphologies are summarized. We then discuss the transport of water and solutes in crumpled NF membranes and how these transport phenomena could simultaneously improve membrane water permeance, selectivity, and antifouling performance. The environmental applications of these emerging NF membranes are highlighted, and future research opportunities/needs are identified. The fundamental insights in this review provide critical guidance on the further development of high-performance NF membranes tailored for a wide range of environmental applications.

Natural Fiber-Reinforced Thermoplastic ENR/PVC Composites as Potential Membrane Technology in Industrial Wastewater Treatment: A Review

Membrane separation processes are prevalent in industrial wastewater treatment because they are more effective than conventional methods at addressing global water issues. Consequently, the ideal membranes with high mechanical strength, thermal characteristics, flux, permeability, porosity, and solute removal capacity must be prepared to aid in the separation process for wastewater treatment. Rubber-based membranes have shown the potential for high mechanical properties in water separation processes to date. In addition, the excellent sustainable practice of natural fibers has attracted great attention from industrial players and researchers for the exploitation of polymer composite membranes to improve the balance between the environment and social and economic concerns. The incorporation of natural fiber in thermoplastic elastomer (TPE) as filler and pore former agent enhances the mechanical properties, and high separation efficiency characteristics of membrane composites are discussed. Furthermore, recent advancements in the fabrication technique of porous membranes affected the membrane's structure, and the performance of wastewater treatment applications is reviewed.