Effects of ethylene oxide chain length on crystallization of polysorbate 80 and its related compounds

Detailed profiling of polysorbate 80 oxidative degradation products and hydrolysates using liquid chromatography-tandem mass spectrometry analysis

RATIONALE

Polysorbate 80 (PS80) is an amphipathic, nonionic surfactant that is commonly used to stabilize proteins in biopharmaceutical formulations. PS80 undergoes oxidative and/or enzymatic degradation. However, because PS80 is a complex mixture consisting of many constituents, comprehensive evaluations of its oxidative degradation products are difficult and insufficient.

METHODS

Our previously reported comprehensive liquid chromatography-tandem mass spectrometry (LC/MS/MS)-based method for PS80 effectively provides an overall profile of PS80 components under simple LC conditions. In this study, we attempted to shorten the analysis time. Furthermore, PS80 was oxidatively degraded in a solution containing histidine and iron, and the oxidative degradation products were evaluated using a modified LC/MS/MS method. In addition, enzymatically hydrolyzed PS80 samples were analyzed.

RESULTS

We succeeded in shortening the analysis time from 70 to 20 min while maintaining the resolution of the PS80 components of the same selected reaction monitoring transition. Both the previously reported oxidative degradation products and the newly discovered products were successfully detected, and their composition ratios and changes over time were observed. Changes in the hydrolysates over time are shown in the analysis of the hydrolyzed PS80 samples.

CONCLUSIONS

This study clearly showed the presence of changes in PS80 oxidative and/or enzymatic degradation products, including those previously unreported. These results demonstrate that a detailed profiling of PS80 degradation products can be performed using LC/MS/MS, which is less expensive and more generally adopted than high-resolution MS.

Profiling polysorbate 80 components using comprehensive liquid chromatography-tandem mass spectrometry analysis

RATIONALE

Polysorbate 80 (PS80) is an amphipathic, nonionic surfactant commonly used in pharmaceutical protein formulations and is composed of fatty acid (FA) esters of polyethoxylated sorbitan. However, commercial PS80 products contain substantial amounts of by-products. The development of simple and reliable methods for PS80 component analysis is challenging given the inherent heterogeneity.

METHOD

We developed a comprehensive liquid chromatography-tandem mass spectrometry (LC-MS/MS) method to profile the components of PS80. Semi-comprehensive LC-MS/MS analyses of 11 subspecies in three commercial PS80 products were performed to estimate the average degree of polymerization of the ethylene oxide units (Avg-n) in the molecules. Furthermore, three subspecies (polyoxyethylene sorbitan monoester, polyoxyethylene isosorbide monoester, and polyoxyethylene monoester) were analyzed to estimate the composition ratios of the seven ester-bonded FAs present in PS80.

RESULTS

The Avg-n values of five polyoxyethylene sorbitan esters (none, mono, di, tri, and tetra), three polyoxyethylene isosorbide esters (none, mono, and di), and three polyoxyethylene esters (none, mono, and di) were 26.5-30.6, 12.1-14.6, and 11.4-15.8, respectively. These values were comparable regardless of the number of ester-bonded FAs. Each product had a similar FA composition ratio regardless of the differences in the subspecies. However, the obtained C18:2 values were higher than those reported in the product certificates.

CONCLUSION

The proposed LC-MS/MS method evaluated the overall PS80 components, revealing the possibility of underestimation of ester-bonded linoleic acid using the conventional gas chromatography-mass spectrometry method. The similarity of Avg-n values and FA compositions among subspecies suggested the high reliability of these results, indicating that the presented approach may help in the quality control of PS80 formulations.

Cloud point, auto-coacervation, and nematic ordering of micelles formed by ethylene oxide containing carboxylate surfactants

HYPOTHESIS

In a recent paper, we determined the phase behavior of an aqueous solution of octyl ether octaethylene oxide carboxylic acid ([H⁺][C8E8c^-], Akypo™ LF2) and with partial replacement of H⁺ by Na⁺ and Ca²⁺. It was found that even the neat surfactants are liquid at room temperature and that they form only direct micelles for any aqueous content and over large temperature ranges. The aim of the present work was to find an explanation for the clouding in these systems as well as for the coacervation observed at very low surfactant content. We expected that very similar phase diagrams would be found for a full replacement of H⁺ by the mentioned ions.

EXPERIMENTS

We established the respective phase diagrams of the above-mentioned salts in water and determined the structures of the occurring phases in detail with small-and wide-angle X-ray scattering, small-angle neutron scattering, dynamic light scattering, heat flux differential scanning calorimetry, as well as surface tension, ESI-MS, and NMR experiments.

FINDINGS

To our surprise, we discovered a new type of nematic phase between an isotropic and a hexagonal phase. Based on the complete description of all occurring phases both in the acidic and the charged surfactant systems, we were able to design a coherent and unified picture of all these phases, including the auto-coacervation at low surfactant concentration, the non-conventional clouding at high temperatures, the unusual liquid crystalline phases in a small domain at high surfactant concentrations, and the L_β phase at low temperatures and at very low water content. It turned out that all phenomena are a consequence of the subtle interplay between a) the packing constraint due to the very large head-group, b) the relatively small hydrocarbon chain and c) the tunable electrostatic interactions versus entropy.