Morphological modulation of iron carbide embedded nitrogen-doped hierarchically porous carbon by manganese doping as highly efficient bifunctional electrocatalysts for overall water splitting

The dual active sites reconstruction on gelatin in-situ derived 3D porous N-doped carbon for efficient and stable overall water splitting

The exploration of bifunctional electrocatalysts with high activity, stability, and economy is of great significance in promoting the development of water splitting. Herein, a dual active sites heterostructure NiCoS/NC was designed to be derived in situ on 3D N-doped porous carbon (NC) using gelatin as a nitrogen and carbon source. The characterization of experiments suggests that nanoflower-like Ni2CoS4 (abbreviated as NiCoS) was randomly distributed on the NC substrate, and the sheet-like NC formed a highly open porous network structure resembling a honeycomb, which provided more accessible active sites for electrolyte ions. In addition, the special nanostructures of the catalyst materials help to promote the surface reconstruction to the real active substance NiOOH/CoOOH, and the double active sites synergistically reduce the overpotential of OER and improve its kinetics. DFT (Density-functional theory) calculations reveal the electronic coupling of NiCoS/NC in atomic orbitals, modulation of electrons by the heterointerface and N-doping, and synergistic effect of dual active sites improving the inherent catalytic activity. The NiCoS/NC composite electrocatalyst exhibited a 177 mV small OER overpotential and a 132 mV small HER overpotential with Faraday efficiencies as high as 96 % and 98 % at 10 mA cm-2 current density. In the two-electrode system, it also requires only an ultra-low voltage of 1.52 V to achieve a 10 mA cm-2 current density, and it shows excellent long-term water splitting stability. This provides a new idea for the development of transition metal-based bifunctional electrocatalysts.

Recycling cobalt from spent lithium-ion batteries for designing the novel cobalt nitride followers: Towards efficient overall water splitting and advanced zinc-air batteries

Although cobalt nitride (CoN)-based nanomaterials have been widely designed as advanced oxygen evolution reaction (OER), hydrogen evolution reaction (HER), and oxygen reduction reaction (ORR) catalysts, the continuous consumption of lithium-ion batteries (LIBs) has led to a high price of cobalt metal. Therefore, in the future, recycling valuable Co elements from spent devices and boosting their service efficiency will inevitably promote the utilization of Co-based materials in water splitting and zinc-air batteries (ZABs). Herein, we realize the Co recycling from spent LIBs by a simple hydrometallurgy method. Under the assistance of hexamethylenetetramine and polystyrene spheres, after the hydrothermal and pyrolysis treatment in the NH3 atmosphere, the as-reclaimed cobalt oxalates were successfully transformed into novel three-dimensional (3D) CoN nanoflowers (denoted as CoN NFs). Benefiting from the unique 3D flower-like architectures, intrinsic high conductivity, large surface area, uniformly dispersed CoN nanoparticles, and the synergistic effect between Co3N and CoO phases, the 3D flower-like CoN NFs exhibited excellent OER catalytic activity. The performance was much better than commercial RuO2 in the 1.0 M KOH solution. Furthermore, the CoN NFs-based water splitting cell needed a voltage of 1.608 V to achieve the current density of 10 mA cm-2, which is even 16 mV smaller than that of Pt/C||RuO2 benchmark (1.624 V). Meanwhile, the CoN NFs-derived ZAB exhibited a high peak power density of 107.3 mW cm-2 (vs. 103.2 mW cm-2 of Pt/C-RuO2-based ZAB) and a low charge-discharge voltage gap (0.93 V vs. 1.43 V of Pt/C-RuO2-based ZAB). Due to the excellent structural and elemental stabilities, the corresponding water splitting cell and ZAB had outstanding durability. This work successfully explored an advanced industrial chain from recycling Co metal in spent devices to designing the high-efficiency HER/OER/ORR electrocatalysts for advanced water splitting devices and ZABs. This will further promote the value-added utilization of valuable Co metal in various energy storage or conversion devices.

Tuning the interface of MIMII(OH)F@MIMII1-xS (MⅠ: Ni, Co; MⅡ: Co, Fe) by atomic replacement strategy toward high performance overall water splitting

Constructing heterostructure is considered as one of the most promising strategies to reveal high efficiency hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) performance. Nevertheless, it is highly challenging to obtain stable interfaces and sufficient active sites via conventional method. In addition, Ni, Co and Fe elements share the valence electron structures of 3d6-84s2, the appropriate integration of these metals to induce synergistic effect in multicomponent electrocatalysts can enhance electrochemical activity. Herein, in this work, the MIMII(OH)F@MIMII1-xS (NiFe(OH)F@NiFe1-xS, NiCo(OH)F@NiCo1-xS, CoFe(OH)F@CoFe1-xS) autogenous heterostructure on nickel foam are constructed. As a result, NiFe(OH)F@NiFe1-xS-0.05, NiCo(OH)F@NiCo1-xS-0.05, and CoFe(OH)F@CoFe1-xS-0.05 demonstrate outstanding overpotential for HER (70 mV, 90 mV, 81 mV at -10 mA cm-2) and OER (370 mV, 470 mV, 370 mV at 10 mA cm-2) in alkaline electrolyte, while the overpotential for HER is 176 mV, 189 mV, 167 mV at -10 mA cm-2 and corresponding OER is 290 mV, 390 mV, 300 mV at 10 mA cm-2 in simulated seawater, respectively. In addition, the NiFe, NiCo, CoFe-based electrolyzer acquire favorable overall water splitting activity in alkaline (1.72 V, 1.87 V, 1.66 V) and simulated seawater (1.73 V, 1.75 V, 1.69 V) at 10 mA cm-2. Overall, the above results authenticate the feasibility of developing autogenous heterostructure electrocatalysts for providing hydrogen and oxygen in alkaline and simulated seawater.

Facile synthesis of ultrafine iron-cobalt (FeCo) nanocrystallite-embedded boron/nitrogen-codoped porous carbon nanosheets: Accelerated water splitting catalysts

Designing two-dimensional (2D) porous carbon nanosheets is expected to boost the water splitting efficiency of low-cost iron (Fe) and cobalt (Co)-based catalysts. Nevertheless, the aggregations, tedious preparation procedures, and expensive precursors for synthesizing 2D porous carbon nanosheets have hindered their widespread application. Herein, for the first time, we developed a low-cost method for large-scale and rapid synthesis of the three-dimensional (3D) hierarchically porous architectures self-assembled by the ultrafine FeCo nanoparticles embedded and boron/nitrogen-codoped 2D porous carbon nanosheets (denoted as FeCo@BNPCNS). The optimal FeCo@BNPCNS-900 exhibited abundant porous channels, a large surface area, and vast carbon edges/defects. Therefore, 8.10 at% electrochemically active boron (B)/nitrogen (N) centers were doped into the porous carbon nanosheets. In an alkaline solution, the optimal FeCo@BNPCNS-900 nanosheets revealed excellent hydrogen evolution reaction (HER) electrocatalytic activity, surpassing commercial 20 wt% Pt/C. For instance, the HER potential at 10 mA cm-2 [-50.6 mV vs. reversible hydrogen electrode (RHE)] of FeCo@BNPCNS-900 was even 19.3 mV more positive than that of commercial 20 wt% Pt/C (-69.9 mV vs. RHE). Meanwhile, its oxygen evolution reaction (OER) catalytic activity was just a little worse than ruthenium oxide (RuO2). The water electrolysis cell of FeCo@BNPCNS-900 nanosheets just required a small voltage of 1.589 V for full water splitting to achieve 10 mA cm-2, even 70.3 mV more negative than that of the state-of-the-art 20 wt% Pt/C||RuO2 benchmark (1.660 V) with outstanding stability. The perfect 3D hierarchically porous and honeycomb-like architecture, abundant porous channels/mesopores, and uniformly dispersed electrocatalytically active sites on FeCo@BNPCNS-900 nanosheets were responsible for the outstanding water splitting performance. Finally, this study provides an efficient strategy for the large-scale, rapid, and low-cost synthesis of 2D porous carbon nanosheets without using any template, surfactant, or expensive precursors.

Synthesis of three-dimensional (3D) hierarchically porous iron-nickel nanoparticles encapsulated in boron and nitrogen-codoped porous carbon nanosheets for accelerated water splitting

Designing two-dimensional (2D) porous carbon nanosheets is a promising strategy for enhancing the water-splitting activities of non-noble metal catalysts. In this study, we developed a novel method for synthesizing the novel three-dimensional (3D) hierarchically porous iron-nickel (FeNi) nanoparticles encapsulated in boron (B) and nitrogen (N)-codoped porous carbon nanosheets (denoted as FeNi@BNPCNS). Owing to the advantages of morphology and structure of B and N, 10.31 atom % of B/N active centers were successfully doped into the optimal FeNi@BNPCNS-800 nanosheets. FeNi@BNPCNS-800 exhibited better hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) electrocatalytic activities than control catalysts in an alkaline solution. However, the HER and OER electrocatalytic activities of FeNi@BNPCNS-800 were slightly lower than 20 wt% Pt/C and RuO2. The FeNi@BNPCNS-800||FeNi@BNPCNS-800 electrolyzer achieved 10 mA cm-2 at 1.514 V, which was 73 mV lower than that of 20 wt% Pt/C||RuO2 electrolyzer (1.587 V). The perfect 3D honeycomb-like architectures, abundant mesopores/defects, and abundant electrocatalytic active sites were attributed to the outstanding water-splitting performances of FeNi@BNPCNS-800 nanosheets. This study provides an efficient strategy for the large-scale, rapid, and low-cost fabrication of 2D porous carbon nanosheets without using any template, surfactant, or expensive raw material, thus presenting a simple approach to design advanced non-noble metal electrocatalysts for water splitting.

A Review of Transition Metal Boride, Carbide, Pnictide, and Chalcogenide Water Oxidation Electrocatalysts

Transition metal borides, carbides, pnictides, and chalcogenides (X-ides) have emerged as a class of materials for the oxygen evolution reaction (OER). Because of their high earth abundance, electrical conductivity, and OER performance, these electrocatalysts have the potential to enable the practical application of green energy conversion and storage. Under OER potentials, X-ide electrocatalysts demonstrate various degrees of oxidation resistance due to their differences in chemical composition, crystal structure, and morphology. Depending on their resistance to oxidation, these catalysts will fall into one of three post-OER electrocatalyst categories: fully oxidized oxide/(oxy)hydroxide material, partially oxidized core@shell structure, and unoxidized material. In the past ten years (from 2013 to 2022), over 890 peer-reviewed research papers have focused on X-ide OER electrocatalysts. Previous review papers have provided limited conclusions and have omitted the significance of "catalytically active sites/species/phases" in X-ide OER electrocatalysts. In this review, a comprehensive summary of (i) experimental parameters (e.g., substrates, electrocatalyst loading amounts, geometric overpotentials, Tafel slopes, etc.) and (ii) electrochemical stability tests and post-analyses in X-ide OER electrocatalyst publications from 2013 to 2022 is provided. Both mono and polyanion X-ides are discussed and classified with respect to their material transformation during the OER. Special analytical techniques employed to study X-ide reconstruction are also evaluated. Additionally, future challenges and questions yet to be answered are provided in each section. This review aims to provide researchers with a toolkit to approach X-ide OER electrocatalyst research and to showcase necessary avenues for future investigation.

CoP@Ni core-shell heterostructure nanowire array: A highly efficient electrocatalyst for hydrogen evolution

The inferior performance of non-precious metals on electrocatalytic hydrogen evolution can be mainly attributed to the inappropriate adsorption strength of intermediates. A core-shell heterostructure of CoP@Ni is developed by hydrothermal reaction, thermal phosphorization and subsequent electrodeposition, with metallic Ni supported by CoP nanowire array. The as-prepared CoP@Ni core-shell heterostructure nanowire array has a superior activity on hydrogen evolution in alkaline electrolyte, with an overpotential of 71 mV to drive 10 mA cm^-2 and a Tafel slope of 66 mV dec^-1. The electronic structure of CoP@Ni is tuned for modulating the adsorption strength of intermediates. The theoretical calculations reveal that CoP@Ni has metallic characteristics with a zero-bandgap, which leads to the promoted charge transfer. More importantly, the intrinsic activity of CoP@Ni is greatly increased, with a lower energy barrier in the reaction pathway. This work points out the importance of constructing the heterostructure for improving the intrinsic activity, which can pave the way to the exploration of high-performance and cost-effective electrocatalysts for hydrogen production.

Mild construction of an Fe-B-O based flexible electrode toward highly efficient alkaline simulated seawater splitting

It is essential to construct self-supporting electrodes based on earth-abundant iron borides in a mild and economical manner for grid-scale hydrogen production. Herein, a series of highly efficient, flexible, robust, and scalable Fe-B-O@FeB_x modified on hydrophilic cloth (denoted as Fe-B-O@FeB_x/HC, 10 cm × 10 cm) are fabricated by mild electroless plating. The overpotentials and Tafel slope values for the hydrogen and oxygen evolution reactions are 59 mV and 57.62 mV dec^-1 and 181 mV and 65.44 mV dec^-1, respectively; only 1.462 V is required to achieve 10 mA cm^-2 during overall water splitting (OWS). Fe-B-O@FeB_x/HC maintains its high catalytic activity for more than 7 days at an industrial current density (400 mA cm^-2), owing to the loosened popcorn-like Fe-B-O@FeB_x that is firmly loaded on a 2D-layered and mechanically robust substrate along with its fast charge and mass transfer kinetics. The chimney effect of core-shell borides@(oxyhydro)oxides enhances the OWS performance and protects the inner metal borides from further corrosion. Moreover, the flexible Fe-B-O@FeB_x/HC electrode has a low cost for grid-scale hydrogen production ($2.97 kg^-1). The proposed strategy lays a solid foundation for universal preparation, large-scale hydrogen production and practical applications thereof.

Fabrication of manganese borate/iron carbide encapsulated in nitrogen and boron co-doped carbon nanowires as the accelerated alkaline full water splitting bi-functional electrocatalysts

With high prices of precious metals (such as platinum, iridium, and ruthenium) and transition metals (such as cobalt and nickel), the design of high-efficiency and low-cost non-precious-metal-based catalysts using iron (Fe) and manganese (Mn) metals for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) are critical for commercial applications of water splitting devices. In the study, without using any template or surfactant, we successfully designed novel cross-linked manganese borate (Mn3(BO3)2) and iron carbide (Fe3C) embedded into boron (B) and nitrogen (N) co-doped three-dimensional (3D) hierarchically meso/macroporous carbon nanowires (denoted as FexMny@BN-PCFs). Electrochemical test results showed that the HER and OER catalytic activities of Fe1Mn1@BN-PCFs were close to those of 20 wt% Pt/C and RuO2. For full water splitting, (-) Fe1Mn1@BN-PCFs||Fe1Mn1@BN-PCF (+) cell achieved a current density of 10 mA cm-2 at a cell voltage of 1.622 V, which was 14.2 mV larger than that of (-) 20 wt% Pt/C||RuO2 (+) benchmark. The synergistic effect of 3D hierarchically meso/macroporous architectures, excellent charge transport capacity, and abundant active centers (cross-linked Mn3(BO3)2/Fe3C@BNC, BC3, pyridinic-N, MNC, and graphitic-N) enhanced the water splitting catalytic activity of Fe1Mn1@BN-PCFs. The (-) Fe1Mn1@BN-PCFs||Fe1Mn1@BN-PCF (+) cell exhibited excellent stability owing to the superior structural and chemical stabilities of 3D hierarchically porous Fe1Mn1@BN-PCFs.

Dispersible CdS1-xSex solid-solution nanocrystal photocatalysts: Photoinduced self-transformation synthesis and enhanced hydrogen-evolution activity

Modulating the electronic structure of Cadmium sulfide (CdS) by non-metallic elements to produce solid-solution photocatalysts serves as a potential route to improve its performance of photocatalytic hydrogen (H₂) evolution. However, exploring an effective synthetic route of CdS-based solid solution is still a great challenge. Herein, the CdS_1-xSe_x solid-solution nanocrystals were successfully synthesized by an accessible photoinduced self-transformation route, including the direct formation of dispersible CdS_1-x(SeS)_x and the in situ self-transformation of selenosulfide ((SeS)^2-) to Se^2- by photoexcited electrons. The prepared CdS_1-xSe_x solid-solution photocatalysts possess a small crystallite size of ca. 5 nm and their bandgaps can be easily tuned in a wide range of 1.84-2.28 eV by tailoring the mole ratio of Se/S. The resultant CdS_0.90Se_0.10 solid-solution photocatalyst realizes the highest H₂-production tempo of 94.6 μmol·h^-1, which is 1.6 folds higher than that of CdS. The experimental and theoretical studies supported that the incorporation of Se atoms could not only narrow the bandgap value to reinforce visible-light absorption, but also tune its electronic structure to optimize interfacial H₂-evolution dynamics, thus achieving an efficient photocatalytic H₂-production rate of the dispersible CdS_1-xSe_x solid solution. This study may deliver advanced inspirations for optimizing the electronic structure of photocatalysts towards sustainable H₂ production.

Hierarchically structured nickel/molybdenum nitride heterojunctions as superior bifunctional electrodes for overall water splitting

A 3D hierarchical heterostructure of intermetallic compound heterojunctions is first rationally designed and presented as a highly-active bifunctional electrode for water splitting.