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de Oliveira CRS, de Oliveira PV, Pellenz L, de Aguiar CRL, da Silva Júnior AH. Supercritical fluid technology as a sustainable alternative method for textile dyeing: An approach on waste, energy, and CO 2 emission reduction. J Environ Sci (China) 2024; 140:123-145. [PMID: 38331495 DOI: 10.1016/j.jes.2023.06.007] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/02/2023] [Revised: 06/03/2023] [Accepted: 06/04/2023] [Indexed: 02/10/2024]
Abstract
The clothing industry is considered one of the most polluting industries on the planet due to the high consumption of water, energy, chemicals/dyes, and high generation of solid waste and effluents. Faced with environmental concerns, the textile ennoblement sector is the most critical of the textile production chain, especially the traditional dyeing processes. As an alternative to current problems, dyeing with supercritical CO2 (scCO2) has been presented as a clean and efficient process for a sustainable textile future. Supercritical fluid dyeing (SFD) has shown a growing interest due to its significant impact on environmental preservation and social, economic, and financial gains. The main SFD benefits include economy and reuse of non-adsorbed dyes; reduction of process time and energy expenditure; capture of atmospheric CO2 (greenhouse gas); use and recycling of CO2 in SFD; generation of carbon credits; water-free process; effluent-free process; reduction of CO2 emission and auxiliary chemicals. Despite being still a non-scalable and evolving technology, SFD is the future of dyeing. This review presented a comprehensive overview of the environmental impacts caused by traditional processes and confronted the advantages of SFD. The SFD technique was introduced, along with its latest advances and future perspectives. Financial and environmental gains were also discussed.
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Affiliation(s)
- Carlos Rafael Silva de Oliveira
- Federal University of Santa Catarina, Textile Engineering Department, 2514 João Pessoa St., Blumenau, SC, 89036-004, Brazil; Federal University of Santa Catarina, Chemical Engineering Department, S/n Biotério Central St., Florianópolis, SC, 88040-900, Brazil.
| | - Patrícia Viera de Oliveira
- Federal University of Santa Catarina, Chemical Engineering Department, S/n Biotério Central St., Florianópolis, SC, 88040-900, Brazil
| | - Leandro Pellenz
- Federal University of Santa Catarina, Chemical Engineering Department, S/n Biotério Central St., Florianópolis, SC, 88040-900, Brazil
| | - Catia Rosana Lange de Aguiar
- Federal University of Santa Catarina, Textile Engineering Department, 2514 João Pessoa St., Blumenau, SC, 89036-004, Brazil
| | - Afonso Henrique da Silva Júnior
- Federal University of Santa Catarina, Chemical Engineering Department, S/n Biotério Central St., Florianópolis, SC, 88040-900, Brazil
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Sun F, Dedong H, Fei L, Weiqiang W, Zhaotao G, Zhuo Z. Molecular-level investigation of plasticization of polyethylene terephthalate (PET) in supercritical carbon dioxide via molecular dynamics simulation. ROYAL SOCIETY OPEN SCIENCE 2022; 9:220606. [PMID: 36016914 DOI: 10.5061/dryad.crjdfn35s] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Subscribe] [Scholar Register] [Received: 05/15/2022] [Accepted: 07/14/2022] [Indexed: 05/25/2023]
Abstract
The current study aims to use the molecular dynamics (MD) simulation method to discuss the glass transition behaviour and fractional free volume (FFV) of the pure polyethylene terephthalate (PET) and the plasticized PET induced by supercritical carbon dioxide (SC-CO2) sorption. The adsorption concentration reproduced through sorption relaxation cycles (SRC) was firstly estimated and in an order of magnitude with the known experimental results available in the reported literature. The FFV induced by SC-CO2 in PET polymer changes regularly, which is proportional to the capacity of SC-CO2 adsorption with the changes in temperature and pressure. The glass transition temperature (T g) was further estimated to be almost identical to the known experimental values and shows a gradually decreasing tendency with the increase of pressure. Meanwhile, the plasticization of PET polymer studied by radial distribution functions showed that CO2 molecules occupying the sorption sites on the PET backbone promoted plasticization by increasing the fluidity of the PET backbone chain.
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Affiliation(s)
- Fayu Sun
- Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), National Experimental Teaching Demonstration Center for Mechanical Engineering, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
| | - Hu Dedong
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
- School of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061, People's Republic of China
| | - Li Fei
- Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), National Experimental Teaching Demonstration Center for Mechanical Engineering, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
| | - Wang Weiqiang
- Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), National Experimental Teaching Demonstration Center for Mechanical Engineering, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
- School of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061, People's Republic of China
| | - Gao Zhaotao
- Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), National Experimental Teaching Demonstration Center for Mechanical Engineering, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
| | - Zhang Zhuo
- School of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061, People's Republic of China
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Sun F, Dedong H, Fei L, Weiqiang W, Zhaotao G, Zhuo Z. Molecular-level investigation of plasticization of polyethylene terephthalate (PET) in supercritical carbon dioxide via molecular dynamics simulation. ROYAL SOCIETY OPEN SCIENCE 2022; 9:220606. [PMID: 36016914 PMCID: PMC9399702 DOI: 10.1098/rsos.220606] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/15/2022] [Accepted: 07/14/2022] [Indexed: 05/10/2023]
Abstract
The current study aims to use the molecular dynamics (MD) simulation method to discuss the glass transition behaviour and fractional free volume (FFV) of the pure polyethylene terephthalate (PET) and the plasticized PET induced by supercritical carbon dioxide (SC-CO2) sorption. The adsorption concentration reproduced through sorption relaxation cycles (SRC) was firstly estimated and in an order of magnitude with the known experimental results available in the reported literature. The FFV induced by SC-CO2 in PET polymer changes regularly, which is proportional to the capacity of SC-CO2 adsorption with the changes in temperature and pressure. The glass transition temperature (T g) was further estimated to be almost identical to the known experimental values and shows a gradually decreasing tendency with the increase of pressure. Meanwhile, the plasticization of PET polymer studied by radial distribution functions showed that CO2 molecules occupying the sorption sites on the PET backbone promoted plasticization by increasing the fluidity of the PET backbone chain.
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Affiliation(s)
- Fayu Sun
- Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), National Experimental Teaching Demonstration Center for Mechanical Engineering, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
| | - Hu Dedong
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
- School of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061, People's Republic of China
| | - Li Fei
- Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), National Experimental Teaching Demonstration Center for Mechanical Engineering, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
| | - Wang Weiqiang
- Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), National Experimental Teaching Demonstration Center for Mechanical Engineering, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
- School of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061, People's Republic of China
| | - Gao Zhaotao
- Key Laboratory of High-efficiency and Clean Mechanical Manufacture (Ministry of Education), National Experimental Teaching Demonstration Center for Mechanical Engineering, School of Mechanical Engineering, Shandong University, Jinan 250061, People's Republic of China
- Shanda-Lunan Research Institute of Supercritical Fluid Technology, Shandong University, Jinan 250061, People's Republic of China
| | - Zhang Zhuo
- School of Electromechanical Engineering, Qingdao University of Science and Technology, Qingdao 266061, People's Republic of China
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Wang R. Performance and Structure Evaluation of Gln-Lys Isopeptide Bond Crosslinked USYK-SPI Bioplastic Film Derived from Discarded Yak Hair. Polymers (Basel) 2022; 14:polym14122471. [PMID: 35746046 PMCID: PMC9229832 DOI: 10.3390/polym14122471] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/23/2022] [Revised: 06/10/2022] [Accepted: 06/15/2022] [Indexed: 01/28/2023] Open
Abstract
To reduce the waste from yak hair and introduce resource recycling into the yak-related industry, an eco-friendly yak keratin-based bioplastic film was developed. We employed yak keratin (USYK) from yak hair, soy protein isolate (SPI) from soybean meal as a film-forming agent, transglutaminase (EC 2.3.2.13, TGase) as a catalytic crosslinker, and glycerol as a plasticizer for USYK-SPI bioplastic film production. The structures of the USYK-SPI bioplastic film were characterized by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and X-Ray diffraction (XRD). The mechanical properties, the thermal behavior, light transmittance performance, and water vapor permeability (WVP) were measured. The results revealed that the added SPI possibly acted as a reinforcement. The formation of Gln-Lys isopeptide bonds and hydrophobic interactions led to a stable crosslinking structure of USYK-SPI bioplastic film. The thermal and the mechanical behaviors of the USYK-SPI bioplastic film were improved. The enhanced dispersion and formation of co-continuous protein matrices possibly produced denser networks that limited the diffusion of water vapor and volatile compounds in the USYK-SPI bioplastic films. Moreover, the introduction of SPI prompted the relocation of hydrophobic groups on USYK molecules, which gave the USYK-SPI bioplastic film stronger surface hydrophobicity. The SPI and USYK molecules possess aromatic amino residuals (tyrosine, phenylalanine, tryptophan), which can absorb ultraviolet radiation. Thus, the USYK-SPI bioplastic films were shown to have an excellent UV barrier. The synergy effect between USYK and SPI is not only able to improve rigidity and the application performance of keratin-based composite film but can also reduce the cost of the keratin-based composite film through the low-cost of the SPI alternative which partially replaces the high-cost of keratin. The data obtained from this research can provide basic information for further research and practical applications of USYK-SPI bioplastic films. There is an increasing demand for the novel USYK-SPI bioplastic film in exploit packaging material, biomedical materials, eco-friendly wearable electronics, and humidity sensors.
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Affiliation(s)
- Ruirui Wang
- Department of Applied Chemistry, College of Chemistry and Chemical Engineering, Qinghai Normal University, 38 Wusi West Road, Xining 810008, China
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Goñi ML, Gañán NA, Martini RE. Supercritical CO2-assisted dyeing and functionalization of polymeric materials: A review of recent advances (2015–2020). J CO2 UTIL 2021. [DOI: 10.1016/j.jcou.2021.101760] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Iwai Y, Nishiyama K, Hirayama Y, Ueda K. Measurement and Correlation of Diffusion Coefficients of Solutes in Poly(Methyl Methacrylate) under Supercritical Carbon Dioxide. JOURNAL OF CHEMICAL ENGINEERING OF JAPAN 2021. [DOI: 10.1252/jcej.20we156] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/14/2023]
Affiliation(s)
- Yoshio Iwai
- Department of Chemical Engineering, Faculty of Engineering, Kyushu University
| | - Kai Nishiyama
- Department of Chemical Engineering, Faculty of Engineering, Kyushu University
| | - Yasuo Hirayama
- Department of Chemical Engineering, Faculty of Engineering, Kyushu University
| | - Kouya Ueda
- Department of Chemical Engineering, Faculty of Engineering, Kyushu University
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Zheng H, Su Y, Zheng L, Ke H. Numerical simulation of CO2 and dye separation for supercritical fluid in separator. Sep Purif Technol 2020. [DOI: 10.1016/j.seppur.2019.116246] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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Ye F, Zhao Y, Mao Z, Zheng L, Zheng H, Ke H. Prediction of Acid Red 138 solubility in supercritical CO 2 with water co-solvent. RSC Adv 2019; 9:41511-41517. [PMID: 35541593 PMCID: PMC9076466 DOI: 10.1039/c9ra06749c] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/27/2019] [Accepted: 12/03/2019] [Indexed: 11/24/2022] Open
Abstract
Acid Red 138, as a weak acid azo dye with a long alkyl chain, is widely used for protein fiber dyeing while it cannot dissolve in supercritical carbon dioxide. The objective of this study is to investigate the solubility of Acid Red 138 with water at the temperatures of 353.15, 363.15, 373.15, 393.15 and 413.15 K and over a pressure range of 20 to 26 MPa. The test results revealed that the phase equilibrium of water and Acid Red 138 was affected by the competition between pressure and density of supercritical carbon dioxide. Furthermore, the experimental solubilities were correlated by three types of density-based model. Good agreement with less than 3.36% of average absolute relative deviation between the calculated and the experimental data of water was achieved. In addition, the Chrastil model, Mendez-Santiago–Teja model and Sung–Shim model exhibited excellent correlation results for Acid Red 138 solubilities with the AARD values of 8.58%, 6.06% and 5.19%. Better understanding of the solubility behavior of Acid Red 138 in supercritical carbon dioxide displays potential for developing a microemulsion system for the eco-friendly dyeing of natural fibers. The solubilities of Acid Red 138 were measured in supercritical CO2 with water as a co-solvent to determine the influence of water.![]()
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Affiliation(s)
- Fang Ye
- Liaoning Provincial Key Laboratory of Ecological Textile
- Dalian Polytechnic University
- Dalian 116034
- China
| | - Yuping Zhao
- Liaoning Provincial Key Laboratory of Ecological Textile
- Dalian Polytechnic University
- Dalian 116034
- China
| | - Zhiping Mao
- Liaoning Provincial Key Laboratory of Ecological Textile
- Dalian Polytechnic University
- Dalian 116034
- China
| | - Laijiu Zheng
- Liaoning Provincial Key Laboratory of Ecological Textile
- Dalian Polytechnic University
- Dalian 116034
- China
| | - Huanda Zheng
- Liaoning Provincial Key Laboratory of Ecological Textile
- Dalian Polytechnic University
- Dalian 116034
- China
| | - Huizhen Ke
- Fujian Key Laboratory of Novel Functional Textile Fibers and Materials (Minjiang University)
- Fuzhou
- China
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Jing X, Han Y, Zheng L, Zheng H. Surface wettability of supercritical CO2 - ionic liquid processed aromatic polyamides. J CO2 UTIL 2018. [DOI: 10.1016/j.jcou.2018.08.006] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Han Y, Zheng H, Jing X, Zheng L. Swelling behavior of polyester in supercritical carbon dioxide. J CO2 UTIL 2018. [DOI: 10.1016/j.jcou.2018.04.017] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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CO2 utilization for the waterless dyeing: Characterization and properties of Disperse Red 167 in supercritical fluid. J CO2 UTIL 2018. [DOI: 10.1016/j.jcou.2018.01.014] [Citation(s) in RCA: 15] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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