Comprehensive study of CO2 capture performance under a wide temperature range using polyethyleneimine-modified adsorbents

CO2 Capture with Polyethylenimine Supported on 3D-Printed Porous SiO2 Structures

Amines supported on porous solid materials have a high CO2 adsorption capacity and low regeneration temperature. However, the high amine load on such substrates and the substrate itself may lead to substantial pressure drop across the reactor. Herein, we compare the CO2 adsorption capacity and pressure drop of fumed silica powder to 3D-printed monolithic fumed silica structures, both functionalized by polyethylenimine (PEI), and find a drastically reduced pressure drop for 3D-printed substrates (0.01 bar vs. 0.76 bar) in the sorption bed with equal CO2 adsorption capacity. Furthermore, the effect of 3D-printing nozzle diameter and PEI loading on the adsorption capacity are investigated and the highest capacities (2.0 mmol/g at 25 °C with 5000 ppm CO2) are achieved with 0.4 mm nozzle size and 34 wt% PEI loading. These high capacities are achieved since the 3D printing and subsequent sintering (700 °C) of monolithic samples does not compromise the surface area of the fumed silica. Finally, the comparison between 3D-printed monoliths and extruded granulate of varying diameter reveals that the ordered channel system of 3D-printed structures is superior to randomly oriented granulate in terms of CO2 adsorption capacity.

Atom-level interaction design between amines and support for achieving efficient and stable CO2 capture

Amine-functionalized adsorbents offer substantial potential for CO2 capture owing to their selectivity and diverse application scenarios. However, their effectiveness is hindered by low efficiency and unstable cyclic performance. Here we introduce an amine-support system designed to achieve efficient and stable CO2 capture. Through atom-level design, each polyethyleneimine (PEI) molecule is precisely impregnated into the cage-like pore of MIL-101(Cr), forming stable composites via strong coordination with unsaturated Cr acid sites within the crystal lattice. The resulting adsorbent demonstrates a low regeneration energy (39.6 kJ/molCO2), excellent cyclic stability (0.18% decay per cycle under dry CO2 regeneration), high CO2 adsorption capacity (4.0 mmol/g), and rapid adsorption kinetics (15 min for saturation at 30 °C). These properties stem from the unique electron-level interaction between the amine and the support, effectively preventing carbamate products' dehydration. This work presents a feasible and promising cost-effective and sustainable CO2 capture strategy.

Thickness Dependent CO2 Adsorption of Poly(ethyleneimine) Thin Films for Direct Air Capture

Mesoporous silica impregnated with polyethyleneimine (PEI) has been shown to be a suitable material for the direct air capture (DAC) of CO2. Factors such as CO2 concentration, temperature, and amine loading impact overall capture capacity and amine efficiency by altering diffusional resistance and reaction kinetics. When studied in the impregnated 3-dimensional sorbent material, internal diffusion impacts the evaluation of the reaction kinetics at the air/amine interface. In this work, we designed a novel tandem quartz crystal microbalance with dissipation (QCM-D) and polarization modulation infrared reflective absorption spectroscopy (PM-IRRAS) instrument. CO2 adsorption kinetics of the PEI-based amine layer in a 2-dimensional geometry were studied at a variety of film thicknesses (10 nm to 100 nm), temperatures (25 °C to 80 °C), and CO2 concentrations (5 % and 0.04 % by mole fraction). Total CO2 capture capacity increased with film thickness but decreased amine efficiency, as additional diffusional resistance for thicker films limits access to available amine sites. The capture capacity of thick films (>50 nm) is shown to be limited by amine availability, while capture of thin films (<50 nm) is limited by CO2 availability. A 50 nm PEI film was shown to be optimal for capture of 0.04 % (400 ppm) CO2. The adsorption profiles for these conditions were fitted to pseudo-first order and Avrami fractional order models. The reaction process switches between a diffusion limited reaction to a kinetic limited reaction at 80 °C when using 5 % CO2 and 55 °C when using 0.04 % CO2. These results offer accurate analysis of adsorption of CO2 at the air/amine interface of PEI films which can be used for the design of future sorbent materials.

Emerging trends in direct air capture of CO2: a review of technology options targeting net-zero emissions

The increasing concentration of carbon dioxide (CO2) in the atmosphere has compelled researchers and policymakers to seek urgent solutions to address the current global climate change challenges. In order to keep the global mean temperature at approximately 1.5 °C above the preindustrial era, the world needs increased deployment of negative emission technologies. Among all the negative emissions technologies reported, direct air capture (DAC) is positioned to deliver the needed CO2 removal in the atmosphere. DAC technology is independent of the emissions origin, and the capture machine can be located close to the storage or utilization sites or in a location where renewable energy is abundant or where the price of energy is low-cost. Notwithstanding these inherent qualities, DAC technology still has a few drawbacks that need to be addressed before the technology can be widely deployed. As a result, this review focuses on emerging trends in direct air capture (DAC) of CO2, the main drivers of DAC systems, and the required development for commercialization. The main findings point to undeniable facts that DAC's overall system energy requirement is high, and it is the main bottleneck in DAC commercialization.

Characteristics, application and modeling of solid amine adsorbents for CO2 capture: A review

In recent years, global warming has become an important topic of public concern. As one of the most promising carbon capture technologies, solid amine adsorbents have received a lot of attention because of their high adsorption capacity, excellent selectivity, and low energy cost, which is committed to sustainable development. The preparation methods and support materials can influence the thermal stability and adsorption capacity of solid amine adsorbents. As a supporting material, it needs to meet the requirements of high pore volume and abundant hydroxyl groups. Industrial and biomass waste are expected to be a novel and cheap raw material source, contributing both carbon dioxide capture and waste recycling. The applied range of solid amine adsorbents has been widened from flue gas to biogas and ambient air, which require different research focuses, including strengthening the selectivity of CO₂ to CH₄ or separating CO₂ under the condition of the dilute concentration. Several kinetic or isotherm models have been adopted to describe the adsorption process of solid amine adsorbents, which select the pseudo-first order model, pseudo-second order model, and Langmuir isotherm model most commonly. Besides searching for novel materials from solid waste and widening the applicable gases, developing the dynamic adsorption and three-dimensional models can also be a promising direction to accelerate the development of this technology. The review has combed through the recent development and covered the shortages of previous review papers, expected to promote the industrial application of solid amine adsorbents.

Selective adsorption of anionic dye from wastewater using polyethyleneimine based macroporous sponge: Batch and continuous studies

Dyes are well known for their hazardous impacts on public health and the environment. Dye removal using monolithic adsorbents is an attractive approach for industrial applications and process design owing to their utilization in both static and dynamic adsorption experiments. In the present work, polyethyleneimine (PEI) based macroporous monolithic sponge (S₁₀₀) was engineered by ice-templating method and used as an adsorbent. Both batch and continuous operations for dye removal were studied. The effect of various parameters such as pH, adsorbent amount, flow rate, influent dye concentration, and adsorbent bed height on adsorption performance of S₁₀₀ was studied and modelled using Langmuir/Freundlich isotherms for static operations and Adam-Bohart/Thomas model in packed-bed column experiments. Under optimum conditions, the adsorbent showed a remarkably higher adsorption capacity towards CR (1666.67 mg/g), which is considerably higher than most PEI-based adsorbents. Amine groups in S₁₀₀ offered exceptional selectivity for anionic Congo red (CR) against cationic Methylene blue (MB) dye (separation factor of 208 and 87 in absence and presence of sodium chloride, respectively). It can be easily regenerated in alkaline medium without a significant loss in percent adsorption capacity and shows good thermal and mechanical stability. Notably, in column studies, a relatively smaller percentage of unused bed height (32.3%) was observed with higher dye uptake for 16 mg S₁₀₀ at flow rate 10 mL/h and inlet concentration 300 mg/L. Thus, the adsorbent displays an outstanding physiochemical characteristic, excellent selectivity for anionic dye, ease of regeneration and high adsorption performance in both batch and continuous studies.

Environmental management of industrial decarbonization with focus on chemical sectors: A review

A considerable portion of fossil CO₂ emissions comes from the energy sector for production of heat and electricity. The industrial sector has the second order in emission in which the main parts are released from energy-intensive industries, namely metallurgy, building materials, chemicals, and manufacturing. The decarbonization of industrial wastes contemplates the classic decarbonization through optimization of conventional processes as well as utilization of renewable energy and resources. The upgrading of existing processes and integration of the methodologies with a focus on efficiency improvement and reduction of energy consumption and the environment is the main focus of this review. The implementation of renewable energy and feedstocks, green electrification, energy conversion methodologies, carbon capture, and utilization, and storage are also covered. The main objectives of this review are towards chemical industries by introducing the potential technology enhancement at different subsectors. For this purpose, state-of-the-art roadmaps and pathways from the literature findings are presented. Both common and innovative renewable attempts are needed to reach out both short- and long-term deep decarbonization targets. Even though all of the innovative solutions are not economically viable at the industrial scale, they play a crucial role during and after the energy transition interval.

Insights into the Critical Role of Abundant-Porosity Supports in Polyethylenimine Functionalization as Efficient and Stable CO2 Adsorbents

The emerging polyethylenimine (PEI)-functionalized solid adsorbents have witnessed significant development in the implementation of CO₂ capture and separation because of their decent adsorption capacity, recyclability, and scalability. As an indispensable substrate, the importance of selecting porous solid supports in PEI functionalization for CO₂ adsorption was commonly overlooked in many previous investigations, which instead emphasized screening amine types or developing complex porous materials. To this end, we scrutinized the critical role of different commercial porous supports (silica, alumina, activated carbon, and polymeric resins) in PEI impregnation in this study, taking into account multiple perspectives. Hereinto, the present results identified that abundant larger pore structures and surface functional groups were conducive to loading a considerable amount of PEI molecules. Various supports after PEI functionalization had great differences in adsorption capacities, amine efficiencies, and the corresponding optimal temperatures. In addition, more attention was paid to the role of porous supports in long-term stability during the consecutive adsorption-regeneration cycles, while N₂ and CO₂ purging as regeneration strategies, respectively. Especially, CO₂-induced degradation due to urea species formation was specifically recognized in a SiO₂-based adsorbent, which would induce serious concerns in CO₂ cyclic capture. On the other side, we also confirmed that adopting conventional porous supports, for example, HP20, could achieve superior adsorption performance (above 4 mmol CO₂/g) and cyclic stability (around 1% loss after 30 cycles) rather than the ones synthesized through complex approaches, which ensured the availability and scalability of PEI-functionalized CO₂ adsorbents.

Underwater suspended bifunctionalized polyethyleneimine-based sponge for selective removal of anionic pollutants from aqueous solution

Highly selective and efficient removal of ionic pollutants, including ionic organic compounds and heavy metal ions from water, is still a huge challenge due to the complex nature of polluted water. To meet this challenge, we presented the synthesis of bifunctionalized polyethyleneimine-based sponges through cryo-polymerization via BDDE as the crosslinker followed by bifunctional modification with glycidyl trimethylammonium chloride (GTAC) and phenyl glycidyl ether (PGE), which simultaneously afford quaternary ammonium cation (strongly basic and hydrophilic) and phenyl (hydrophobic) functionalities, respectively. As a result, a hybrid hydrophilic-hydrophobic sponge is generated that could stably be suspended underwater due to the co-operative effect of the water-absorbing hydrophilic domain and the hydrophobic domain generating buoyancy. The quaternized and phenyl-functionalized PEI-based sponge (S_QP-PEI) demonstrated highly selective and efficient removal of anionic pollutants from water, including diclofenac sodium (DIC), methyl orange (MO) and chromium (Cr(VI)) with co-existing interferences. The Langmuir isotherms revealed the maximum adsorption capacities of 342.7 mg/g, 491.9 mg/g, and 242.7 mg/g for DIC, MO, and Cr(VI), respectively. The studies of adsorption mechanism suggested that the bifunctional S_QP-PEI sponge indeed afford both strong anion-exchange interaction and π-π interaction toward organic pollutants DIC and MO, and the strong anion-exchange interaction can be the dominated adsorption mechanism for anionic DIC, MO and Cr(VI) species. The suspended S_QP-PEI also demonstrated excellent reusability, which shows the potential of S_QP-PEI for real applications.

Biogas Upgrading via Cyclic CO2 Adsorption: Application of Highly Regenerable PEI@nano-Al2O3 Adsorbents with Anti-Urea Properties

Solid amine adsorbents are among the most promising CO₂ adsorption technologies for biogas upgrading due to their high selectivity toward CO₂, low energy consumption, and easy regeneration. However, in most cases, these adsorbents undergo severe chemical inactivation due to urea formation when regenerated under a realistic CO₂ atmosphere. Herein, we demonstrated a facile and efficient synthesis route, involving the synthesis of nano-Al₂O₃ support derived from coal fly ash with a CO₂ flow as the precipitant and the preparation of polyethylenimine (PEI)-impregnated Al₂O₃-supported adsorbent. The optimal 55%PEI@2%Al₂O₃ adsorbent showed a high CO₂ uptake of 139 mg·g^-1 owing to the superior pore structure of synthesized nano-Al₂O₃ support and exhibited stable cyclic stability with a mere 0.29% decay per cycle even under the realistic regenerated CO₂ atmosphere. The stabilizing mechanism of PEI@nano-Al₂O₃ adsorbent was systematically demonstrated, namely, the cross-linking reaction between the amidogen of a PEI molecule and nano-Al₂O₃ support, owing to the abundant Lewis acid sites of nano-Al₂O₃. This cross-linking process promoted the conversion of primary amines into secondary amines in the PEI molecule and thus significantly enhanced the cyclic stability of PEI@nano-Al₂O₃ adsorbents by markedly inhibiting the formation of urea compounds. Therefore, this facile and efficient strategy for PEI@nano-Al₂O₃ adsorbents with anti-urea properties, which can avoid active amine content dilution from PEI chemical modification, is promising for practical biogas upgrading and various CO₂ separation processes.

Feasibility of CO2 Capture from O2-Containing Flue Gas Using a Poly(ethylenimine)-Functionalized Sorbent: Oxidative Stability in Long-Term Operation

Amine-functionalized sorbents are investigated widely for CO₂ capture from flue gas, to mitigate the crisis of global CO₂ emission, with the advantages of excellent adsorption and regeneration performance. However, the presence of O₂ in flue gas (3-10%) would induce the degradation of the sorbents, and some previous works proposed the strategies at the sacrifice of partial CO₂ adsorption capacity. Herein, we focused on the oxidation behavior of PEI-functionalized silica in the long-term operation and analyzed the degradation mechanism by characterizing the oxidized sorbents. The sorbent proved to be oxidative stable under a lower temperature of air exposure, but the oxidative degradation would indeed occur at more harsh temperatures (above 90 °C). This study demonstrated that CO₂ capture from O₂-containing flue gas was feasible by controlling the operating temperature (below 75 °C), and the effective capacity of above 135 mg/g could be maintained in the cyclic CO₂ capture.

Oxidation-Resistant, Cost-Effective Epoxide-Modified Polyamine Adsorbents for CO2 Capture from Various Sources Including Air

CO₂ adsorbents based on the reaction of pentaethylenehexamine (PEHA) or tetraethylenepentamine (TEPA) with propylene oxide (PO) were easily prepared in "one pot" by impregnation on a silica support in water. The starting materials were readily available and inexpensive, facilitating the production of the adsorbents on a large scale. The prepared polyamine/epoxide adsorbents were efficient in capturing CO₂ and could be regenerated under mild conditions (50-85 °C). They displayed a much-improved stability compared with their unmodified amine counterparts, especially under oxidative conditions. Leaching of the active organic amine became minimal or nonexistent after treatment with the epoxide. The adsorption as well as desorption kinetics were also greatly improved. The polyamine/epoxide adsorbents were able to capture CO₂ from various sources including ambient air and indoor air with CO₂ concentrations of only 400-1000 ppm. The presence of water, far from being detrimental, increased the adsorption capacity. Their use for indoor air quality purposes was explored.