Customized Ni–MgO–Al2O3 catalyst for carbon dioxide reforming of coke oven gas: Optimization of preparation method and co-precipitation pH

Sulfur-Resistant CeO2-Supported Pt Catalyst for Waste-to-Hydrogen: Effect of Catalyst Synthesis Method

To improve the sulfur tolerance of CeO2-supported Pt catalysts for water gas shift (WGS) using waste-derived synthesis gas, we investigated the effect of synthesis methods on the physicochemical properties of the catalysts. The Pt catalysts using CeO2 as a support were synthesized in various pathways (i.e., incipient wetness impregnation, sol-gel, hydrothermal, and co-precipitation methods). The prepared samples were then evaluated in the WGS reaction with 500 ppm H2S. Among the prepared catalysts, the Pt-based catalyst prepared by incipient wetness impregnation showed the highest catalytic activity and sulfur tolerance due to the standout factors such as a high oxygen-storage capacity and active metal dispersion. The active metal dispersion and oxygen-storage capacity of the catalyst showed a correlation with the catalytic performance and the sulfur tolerance.

CO2 Reforming of CH4 Using Coke Oven Gas over Ni/MgO-Al2O3 Catalysts: Effect of the MgO:Al2O3 Ratio

Research is being actively conducted to improve the carbon deposition and sintering resistance of Ni-based catalysts. Among them, the Al2O3-supported Ni catalyst has been broadly studied for the dry reforming reaction due to its high CH4 activity at the beginning of the reaction. However, there is a problem of deactivation due to carbon deposition of Ni/Al2O3 catalyst and sintering of Ni, which is a catalytically active material. Supplementing MgO in Ni/Al2O3 catalyst can result in an improved MgAl2O4 spinel structure and basicity, which can be helpful for the activation of methane and carbon dioxide molecules. In order to confirm the optimal supports’ ratio in Ni/MgO-Al2O3 catalysts, the catalysts were prepared by supporting Ni after controlling the MgO:Al2O3 ratio stepwise, and the prepared catalysts were used for CO2 reforming of CH4 (CDR) using coke oven gas (COG). The catalytic reaction was conducted at 800 °C and at a high gas hourly space velocity (GHSV = 1,500,000 h−1) to screen the catalytic performance. The Ni/MgO-Al2O3 (MgO:Al2O3 = 3:7) catalyst showed the best catalytic performance between prepared catalysts. From this study, the ratio of MgO:Al2O3 was confirmed to affect not only the basicity of the catalyst but also the dispersion of the catalyst and the reducing property of the catalyst surface.

Tuning Metal–Support Interactions on Ni/Al2O3 Catalysts to Improve Catalytic Activity and Stability for Dry Reforming of Methane

Ni-based catalysts supported on alumina derived from the pseudo-boehmite prepared by the impregnation method were employed for catalytic dry reforming of methane reaction at the temperature of 550–750 °C. The effect of calcination temperature on physicochemical properties such as the Ni dispersion, reduction degree, nickel crystallite sizes, and metal–support interaction of the catalysts was investigated. The characterization results show that increasing the catalyst calcination temperature leads to the formation of nickel-alumina spinel, which enhances the metal–support interaction and increases the reduction temperature. The nickel nanoparticle size decreases and the effective dispersion increases with the increasing calcination temperature from 450 °C to 750 °C due to the formation of nickel aluminate. The catalyst calcined at 750 °C exhibits the highest CH4 and CO2 conversion owing to the small Ni0 active sites and high Ni dispersion. In a 200 h stability test in dry reforming of methane at 700 °C, the Ni/Al2O3-750 catalyst exhibits excellent catalytic stability and anti-coking ability.

One-pot synthesis of a highly mesoporous Ni/MgAl2O4 spinel catalyst for efficient steam methane reforming: influence of inert annealing

The inert annealing step during the synthesis of the Ni/MgAl₂O₄ catalyst induces positive changes in the catalyst substructure. The obtained catalyst displayed high catalytic activity towards steam methane reforming with low carbon deposition.