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Elmaaty TA, Mousa AA, Farouk R, Elsisi H, Sorour H, Youssef YA, Abbas D. Organoclay-assisted disperse dyeing of polypropylene nanocomposite fabrics in supercritical carbon dioxide. Sci Rep 2024; 14:13570. [PMID: 38866819 PMCID: PMC11169538 DOI: 10.1038/s41598-024-63192-8] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/07/2024] [Accepted: 05/27/2024] [Indexed: 06/14/2024] Open
Abstract
Dyeing using supercritical carbon dioxide (SC-CO2) is carried out on the polypropylene (PP) nanocomposite fabrics with model disperse dye compared with their regular fabric at various dyeing temperatures and pressures. The results are compared with those obtained in aqueous dyeing method. The PP nanocompsite fabrics dyed in SC-CO2 medium exhibited higher colour strength (K/S) values compared with their PP regular fabric. The PP nanocompsite fabrics and their regular fabric dyed in SC-CO2 medium have higher K/S values than those dyed in aqueous medium. The color coordinates of all PP fabrics dyed in SC-CO2 and aqueous medium were positive with respect to a* and b* coordinates depending on the disperse red dye uptake. The PP nanocomposite fabrics dyed in SC-CO2 and aqueous medium exhibited higher antibacterial properties than their regular fabrics. All PP fabrics dyed in SC-CO2 and aqueous medium present very good washing, perspiration and light fastness.
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Affiliation(s)
- Tarek A Elmaaty
- Department of Textile Printing, Dyeing and Finishing, Faculty of Applied Arts, Damietta University, Damietta, 34512, Egypt
| | - Abdalla A Mousa
- Dyeing, Printing and Textile Auxiliaries Department, National Research Centre, Textile Research and Technology Institute, 33 EL Buhouth St., Dokki, Giza, 12622, Egypt.
| | - Reham Farouk
- Dyeing, Printing and Textile Auxiliaries Department, National Research Centre, Textile Research and Technology Institute, 33 EL Buhouth St., Dokki, Giza, 12622, Egypt
| | - Hanan Elsisi
- Department of Textile Printing, Dyeing and Finishing, Faculty of Applied Arts, Damietta University, Damietta, 34512, Egypt
| | - Heba Sorour
- Department of Textile Printing, Dyeing and Finishing, Faculty of Applied Arts, Damietta University, Damietta, 34512, Egypt
| | - Yehya A Youssef
- Dyeing, Printing and Textile Auxiliaries Department, National Research Centre, Textile Research and Technology Institute, 33 EL Buhouth St., Dokki, Giza, 12622, Egypt
| | - Dina Abbas
- Dyeing, Printing and Textile Auxiliaries Department, National Research Centre, Textile Research and Technology Institute, 33 EL Buhouth St., Dokki, Giza, 12622, Egypt
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de Oliveira CRS, de Oliveira PV, Pellenz L, de Aguiar CRL, da Silva Júnior AH. Supercritical fluid technology as a sustainable alternative method for textile dyeing: An approach on waste, energy, and CO 2 emission reduction. J Environ Sci (China) 2024; 140:123-145. [PMID: 38331495 DOI: 10.1016/j.jes.2023.06.007] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/02/2023] [Revised: 06/03/2023] [Accepted: 06/04/2023] [Indexed: 02/10/2024]
Abstract
The clothing industry is considered one of the most polluting industries on the planet due to the high consumption of water, energy, chemicals/dyes, and high generation of solid waste and effluents. Faced with environmental concerns, the textile ennoblement sector is the most critical of the textile production chain, especially the traditional dyeing processes. As an alternative to current problems, dyeing with supercritical CO2 (scCO2) has been presented as a clean and efficient process for a sustainable textile future. Supercritical fluid dyeing (SFD) has shown a growing interest due to its significant impact on environmental preservation and social, economic, and financial gains. The main SFD benefits include economy and reuse of non-adsorbed dyes; reduction of process time and energy expenditure; capture of atmospheric CO2 (greenhouse gas); use and recycling of CO2 in SFD; generation of carbon credits; water-free process; effluent-free process; reduction of CO2 emission and auxiliary chemicals. Despite being still a non-scalable and evolving technology, SFD is the future of dyeing. This review presented a comprehensive overview of the environmental impacts caused by traditional processes and confronted the advantages of SFD. The SFD technique was introduced, along with its latest advances and future perspectives. Financial and environmental gains were also discussed.
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Affiliation(s)
- Carlos Rafael Silva de Oliveira
- Federal University of Santa Catarina, Textile Engineering Department, 2514 João Pessoa St., Blumenau, SC, 89036-004, Brazil; Federal University of Santa Catarina, Chemical Engineering Department, S/n Biotério Central St., Florianópolis, SC, 88040-900, Brazil.
| | - Patrícia Viera de Oliveira
- Federal University of Santa Catarina, Chemical Engineering Department, S/n Biotério Central St., Florianópolis, SC, 88040-900, Brazil
| | - Leandro Pellenz
- Federal University of Santa Catarina, Chemical Engineering Department, S/n Biotério Central St., Florianópolis, SC, 88040-900, Brazil
| | - Catia Rosana Lange de Aguiar
- Federal University of Santa Catarina, Textile Engineering Department, 2514 João Pessoa St., Blumenau, SC, 89036-004, Brazil
| | - Afonso Henrique da Silva Júnior
- Federal University of Santa Catarina, Chemical Engineering Department, S/n Biotério Central St., Florianópolis, SC, 88040-900, Brazil
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Chen Z, Spilimbergo S, Mousavi Khaneghah A, Zhu Z, Marszałek K. The effect of supercritical carbon dioxide on the physiochemistry, endogenous enzymes, and nutritional composition of fruit and vegetables and its prospects for industrial application: a overview. Crit Rev Food Sci Nutr 2022; 64:5685-5699. [PMID: 36576196 DOI: 10.1080/10408398.2022.2157370] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
Abstract
Consumers have an increasing demand for fruit and vegetables with high nutritional value worldwide. However, most fruit and vegetables are vulnerable to quality loss and spoilage during processing, transportation, and storage. Among the recently introduced emerging technologies, supercritical carbon dioxide (SCCO2) has been extensively utilized to treat and maintain fruit and vegetables mainly due to its nontoxicity, safety, and environmentally friendly. SCCO2 technology generates low processing costs and mild processing conditions (temperature and pressure) that allow for the application of CO2 at a supercritical state. This review aimed to summarize the current knowledge on the influence of SCCO2 technology on the quality attributes of fruit and vegetable products, such as physicochemical properties (pH, color, cloud, particle size distribution, texture), sensory quality, and nutritional composition (ascorbic acid, phenolic compounds, anthocyanins, carotenoids, and betalains). In addition, the effects and mechanisms of the SCCO2 technique on endogenous enzyme inactivation (polyphenol oxidase, peroxidase, and pectin methylesterase) were also elucidated. Finally, the prospects of the SCCO2 technique for industrial application was discussed from the economic and regulatory aspect.
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Affiliation(s)
- Zhe Chen
- Department of Fruit and Vegetable Product Technology, Prof. Wacław Dąbrowski Institute of Agricultural and Food Biotechnology - State Research Institute, Warsaw, Poland
| | - Sara Spilimbergo
- Department of Industrial Engineering, University of Padova, Padova, Italy
| | - Amin Mousavi Khaneghah
- Department of Fruit and Vegetable Product Technology, Prof. Wacław Dąbrowski Institute of Agricultural and Food Biotechnology - State Research Institute, Warsaw, Poland
| | - Zhenzhou Zhu
- School of Modern Industry for Selenium Science and Engineering, Wuhan Polytechnic University, Wuhan, PR China
| | - Krystian Marszałek
- Department of Fruit and Vegetable Product Technology, Prof. Wacław Dąbrowski Institute of Agricultural and Food Biotechnology - State Research Institute, Warsaw, Poland
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Gao B, Huang X, Jiang T, Pervez MN, Zhu W, Hassan MM, Cai Y, Naddeo V. Sustainable dyeing of ramie fiber with ternary reactive dye mixtures in liquid ammonia. RSC Adv 2022; 12:19253-19264. [PMID: 35865609 PMCID: PMC9247807 DOI: 10.1039/d2ra03288k] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/25/2022] [Accepted: 06/24/2022] [Indexed: 11/21/2022] Open
Abstract
Liquid ammonia (LA) dyeing is a zero-effluent and sustainable dyeing technology investigated for textiles. In the present work, three bi-functional reactive dyes, Reactive Red 195 (R195), Reactive Yellow 145 (Y145), and Reactive Blue 194 (B194), were used to dye ramie fiber in liquid ammonia, and the dye exhaustion (%) and fixation (%) were compared with ramie fibers dyed with the same dyes in an aqueous dyeing method. Dyeing with a single reactive dye, a binary dye mixture, and a ternary dye mixture in liquid ammonia showed that all the dyes are highly compatible as they showed similar uptake. The total dye exhaustion percentage of dyeing with the ternary dye mixture was 22.6%. After dyeing, a cationic fixing agent (CFA)/decamethylcyclopentasiloxane (D5) micro-emulsion was applied and the dye fixation rate was 96.7% accompanied by high colorfastness to washing (Grade 4-5) and produced uniform shades. Finally, a color triangle of dyed ramie fibers was prepared to exhibit many colorful shades. This work demonstrates the viability of dyeing of textile fibers in liquid ammonia.
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Affiliation(s)
- Bo Gao
- Hubei Provincial Engineering Laboratory for Clean Production and High Value Utilization of Bio-based Textile Materials, Wuhan Textile University Wuhan 430200 China .,College of Art and Design, Wuhan Textile University Wuhan 430200 China
| | - Xiaolong Huang
- Hubei Provincial Engineering Laboratory for Clean Production and High Value Utilization of Bio-based Textile Materials, Wuhan Textile University Wuhan 430200 China .,Engineering Research Centre for Clean Production of Textile Dyeing and Printing, Ministry of Education, Wuhan Textile University Wuhan 430200 China
| | - Tiancheng Jiang
- Hubei Provincial Engineering Laboratory for Clean Production and High Value Utilization of Bio-based Textile Materials, Wuhan Textile University Wuhan 430200 China .,Engineering Research Centre for Clean Production of Textile Dyeing and Printing, Ministry of Education, Wuhan Textile University Wuhan 430200 China
| | - Md Nahid Pervez
- Sanitary Environmental Engineering Division (SEED), Department of Civil Engineering, University of Salerno via Giovanni Paolo II 132, 84084 Fisciano (SA) Italy
| | - Wenju Zhu
- Hubei Provincial Engineering Laboratory for Clean Production and High Value Utilization of Bio-based Textile Materials, Wuhan Textile University Wuhan 430200 China .,Engineering Research Centre for Clean Production of Textile Dyeing and Printing, Ministry of Education, Wuhan Textile University Wuhan 430200 China
| | - Mohammad Mahbubul Hassan
- Fashion, Textiles and Technology Institute (FTTI), University of the Arts London 20 John Prince's Street London W1G 0BJ UK
| | - Yingjie Cai
- Hubei Provincial Engineering Laboratory for Clean Production and High Value Utilization of Bio-based Textile Materials, Wuhan Textile University Wuhan 430200 China .,Engineering Research Centre for Clean Production of Textile Dyeing and Printing, Ministry of Education, Wuhan Textile University Wuhan 430200 China
| | - Vincenzo Naddeo
- Sanitary Environmental Engineering Division (SEED), Department of Civil Engineering, University of Salerno via Giovanni Paolo II 132, 84084 Fisciano (SA) Italy
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