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Koizumi H, Nagae H, Takeuchi K, Matsumoto K, Fukaya N, Inoue Y, Hamura S, Masuda T, Choi JC. Dialkyl Carbonate Synthesis Using Atmospheric Pressure of CO 2. ACS OMEGA 2024; 9:25879-25886. [PMID: 38911772 PMCID: PMC11191115 DOI: 10.1021/acsomega.4c00284] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/09/2024] [Revised: 03/04/2024] [Accepted: 05/14/2024] [Indexed: 06/25/2024]
Abstract
Dialkyl carbonates (DRCs) are valuable compounds widely used in the industry. The synthesis of DRC from CO2 has attracted interest as an alternative to the current method, which uses phosgene. However, the reported approaches for DRC synthesis from CO2 requires high-pressure and high-concentration CO2, resulting in elevated costs associated with CO2 purification and manufacturing facilities. In this report, we present an environmentally friendly method for producing DRC from low-concentration and low-pressure CO2 via a dehydration condensation approach without the use of halogenated alkylating agents. This method involves the formation of monoalkyl carbonate [BASE-H][ROC(O)O] using a strong organic base and alcohols, tetraalkyl orthosilicates as dehydrating agents, and CeO2 as the catalyst. Using the method, 39 and 30% of diethyl carbonate yields were accomplished with only 100 and 15 vol % CO2 (CO2/N2 = 15:85) gas bubbling at atmospheric pressure, even under reaction conditions with no large excess of either CO2, alcohol, or dehydration agent.
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Affiliation(s)
- Hiroki Koizumi
- National
Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Haruki Nagae
- National
Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Katsuhiko Takeuchi
- National
Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Kazuhiro Matsumoto
- National
Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Norihisa Fukaya
- National
Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Yoshiaki Inoue
- Tosoh
Corporation, 1-8 Kasumi, Yokkaichi, Mie 510-8540, Japan
| | - Satoshi Hamura
- Tosoh
Corporation, 3-8-2 Shiba, Minato-ku, Tokyo 105-8623, Japan
| | - Takahiro Masuda
- Tosoh
Corporation, 3-8-2 Shiba, Minato-ku, Tokyo 105-8623, Japan
| | - Jun-Chul Choi
- National
Institute of Advanced Industrial Science and Technology (AIST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
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Mihara S, Yabushita M, Nakagawa Y, Tomishige K. Direct Esterification of Alkylcarbamic Acids with Alcohols over CeO 2 Catalyst. CHEMSUSCHEM 2024; 17:e202301436. [PMID: 38116909 DOI: 10.1002/cssc.202301436] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/02/2023] [Revised: 11/18/2023] [Accepted: 12/19/2023] [Indexed: 12/21/2023]
Abstract
Alkylcarbamic acids, which are easily produced via chemical absorption of CO2 into amines, have a great potential to be substrates for producing value-added chemicals. In this research, the esterification of various alkylcarbamic acids with alcohols into alkyl N-alkylcarbamates was demonstrated by using a heterogeneous catalyst as well as the corresponding amine additives. In the model reaction, the esterification of benzylcarbamic acid (BZA-CA) and methanol (MeOH), the target product of methyl N-benzylcarbamate was obtained in 64 % CO2 -based yield at 413 K in 12 h over a CeO2 catalyst, which also exhibited good reusability. In this catalytic system, the corresponding amine additive (i. e., benzylamine for BZA-CA) had the important role in the improvement of CO2 -moiety-based balance, allowing the precise kinetic study, in contrast to the cases without such additive. The detailed kinetic study on the target catalytic system and control systems suggested that BZA-CA underwent the esterification by MeOH directly. The current catalytic system using the combination of CeO2 catalyst and corresponding amine additive was also demonstrated to be applicable to the synthesis of alkyl N-alkylcarbamates from alkylcarbamic acids and alcohols with short, linear alkyl chains (≤C3 ).
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Affiliation(s)
- Shogen Mihara
- Department of Applied Chemistry, School of Engineering, Tohoku University, 6-6-07 Aoba, Aramaki, Aoba-ku, Sendai, Miyagi, 980-8579, Japan
| | - Mizuho Yabushita
- Department of Applied Chemistry, School of Engineering, Tohoku University, 6-6-07 Aoba, Aramaki, Aoba-ku, Sendai, Miyagi, 980-8579, Japan
| | - Yoshinao Nakagawa
- Department of Applied Chemistry, School of Engineering, Tohoku University, 6-6-07 Aoba, Aramaki, Aoba-ku, Sendai, Miyagi, 980-8579, Japan
| | - Keiichi Tomishige
- Department of Applied Chemistry, School of Engineering, Tohoku University, 6-6-07 Aoba, Aramaki, Aoba-ku, Sendai, Miyagi, 980-8579, Japan
- Advanced Institute for Materials Research (WPI-AIMR), Tohoku University, 2-1-1 Katahira, Aoba-ku, Sendai, Miyagi, 980-8577, Japan
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3
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Takeuchi K, Matsumoto K, Fukaya N, Sato K, Choi JC. Synthesis of Glycerol Carbonate from Glycerol and CO2 Using CaO as a Dehydrating Agent. ASIAN J ORG CHEM 2022. [DOI: 10.1002/ajoc.202200212] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Katsuhiko Takeuchi
- National Institute of Advanced Industrial Science and Technology: Kokuritsu Kenkyu Kaihatsu Hojin Sangyo Gijutsu Sogo Kenkyujo Interdisciplinary Research Center for Catalytic Chemistry Tsukuba Central 51-1-1 Higashi 305-8565 Tsukuba JAPAN
| | - Kazuhiro Matsumoto
- National Institute of Advanced Industrial Science and Technology: Kokuritsu Kenkyu Kaihatsu Hojin Sangyo Gijutsu Sogo Kenkyujo Interdisciplinary Research Center for Catalytic Chemistry Tsukuba Central 51-1-1 Higashi 305-8565 Tsukuba JAPAN
| | - Norihisa Fukaya
- National Institute of Advanced Industrial Science and Technology: Kokuritsu Kenkyu Kaihatsu Hojin Sangyo Gijutsu Sogo Kenkyujo Interdisciplinary Research Center for Catalytic Chemistry Tsukuba Central 51-1-1 Higashi 305-8565 Tsukuba JAPAN
| | - Kazuhiko Sato
- National Institute of Advanced Industrial Science and Technology: Kokuritsu Kenkyu Kaihatsu Hojin Sangyo Gijutsu Sogo Kenkyujo Interdisciplinary Research Center for Catalytic Chemistry Tsukuba Central 51-1-1 Higashi 305-8565 Tsukuba JAPAN
| | - Jun-Chul Choi
- National Institute of Advanced Industrial Science and Technology (AIST) Interdisciplinary Research Center for Catalytic Chemistry 1-1-1 Higashi 305-8565 Tsukuba JAPAN
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Xuan K, Chen S, Pu Y, Guo Y, Guo Y, Li Y, Pu C, Zhao N, Xiao F. Encapsulating phosphotungstic acid within metal-organic framework for direct synthesis of dimethyl carbonate from CO2 and methanol. J CO2 UTIL 2022. [DOI: 10.1016/j.jcou.2022.101960] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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