Effect of adsorption of sulfate anions on the activities for oxygen reduction reaction on Nafion®-coated Pt/carbon black catalysts at practical temperatures

Hydrogen Peroxide Electrosynthesis via Selective Oxygen Reduction Reactions Through Interfacial Reaction Microenvironment Engineering

The electrochemical two-electron oxygen reduction reaction (2e- ORR) offers a compelling alternative for decentralized and on-site H2O2 production compared to the conventional anthraquinone process. To advance this electrosynthesis system, there is growing interest in optimizing the interfacial reaction microenvironment to boost electrocatalytic performance. This review consolidates recent advancements in reaction microenvironment engineering for the selective electrocatalytic conversion of O2 to H2O2. Starting with fundamental insights into interfacial electrocatalytic mechanisms, an overview of various strategies for constructing the favorable local reaction environment, including adjusting electrode wettability, enhancing mesoscale mass transfer, elevating local pH, incorporating electrolyte additives, and employing pulsed electrocatalysis techniques is provided. Alongside these regulation strategies, the corresponding analyses and technical remarks are also presented. Finally, a summary and outlook on critical challenges, suggesting future research directions to inspire microenvironment engineering and accelerate the practical application of H2O2 electrosynthesis is delivered.

Design and Impact: Navigating the Electrochemical Characterization Methods for Supported Catalysts

This review will investigate the impact of electrochemical characterization method design choices on intrinsic catalyst activity measurements by predominantly using the oxygen reduction reaction (ORR) on supported catalysts as a model reaction. The wider use of hydrogen for transportation or electrical grid stabilization requires improvements in proton exchange membrane fuel cell (PEMFC) performance. One of the areas for improvement is the (ORR) catalyst efficiency and durability. Research and development of the traditional platinum-based catalysts have commonly been performed using rotating disk electrodes (RDE), rotating ring disk electrodes (RRDE), and membrane electrode assemblies (MEAs). However, the mass transport conditions of RDE and RRDE limit their usefulness in characterizing supported catalysts at high current densities, and MEA characterizations can be complex, lengthy, and costly. Ultramicroelectrode with a catalyst-filled cavity addresses some of these problems, but with limited success. Due to the properties discussed in this review, the recent floating electrode (FE) and the gas diffusion electrode (GDE) methods offer additional capabilities in the electrochemical characterization process. With the FE technique, the intrinsic activity of catalysts for ORR can be investigated, leading to a better understanding of the ORR mechanism through more reliable experimental data from application-relevant high-mass transport conditions. The GDEs are helpful bridging tools between RDE and MEA experiments, simplifying the fuel cell and electrolyzer manufacturing and operating optimization process.

Advancing H2O2 electrosynthesis: enhancing electrochemical systems, unveiling emerging applications, and seizing opportunities

Hydrogen peroxide (H2O2) is a highly desired chemical with a wide range of applications. Recent advancements in H2O2 synthesis center on the electrochemical reduction of oxygen, an environmentally friendly approach that facilitates on-site production. To successfully implement practical-scale, highly efficient electrosynthesis of H2O2, it is critical to meticulously explore both the design of catalytic materials and the engineering of other components of the electrochemical system, as they hold equal importance in this process. Development of promising electrocatalysts with outstanding selectivity and activity is a prerequisite for efficient H2O2 electrosynthesis, while well-configured electrolyzers determine the practical implementation of large-scale H2O2 production. In this review, we systematically summarize fundamental mechanisms and recent achievements in H2O2 electrosynthesis, including electrocatalyst design, electrode optimization, electrolyte engineering, reactor exploration, potential applications, and integrated systems, with an emphasis on active site identification and microenvironment regulation. This review also proposes new insights into the existing challenges and opportunities within this rapidly evolving field, together with perspectives on future development of H2O2 electrosynthesis and its industrial-scale applications.

Effects of Sulfate on the Oxygen Reduction Reaction Activity on Stabilized Pt Skin/PtCo Alloy Catalysts from 30 to 80 °C

The effects of the concentration of H₂SO₄ ([H₂SO₄]), which is the major decomposition product of polymer electrolyte membranes during the operation of fuel cells, on the performance of stabilized Pt skin/PtCo alloy nanocatalysts supported on high-surface-area carbon (Pt_xAL-PtCo/C) were investigated. Kinetically controlled activities for the oxygen reduction reaction (ORR) and the H₂O₂ yields ( P(H₂O₂)) on the Pt_xAL-PtCo/C were examined based on hydrodynamic voltammograms in O₂-saturated 0.1 M HClO₄ + X M H₂SO₄ ( X = 0 to 5 × 10^-2) by use of the channel flow double electrode method at temperatures between 30 and 80 °C. At X ≤ 10^-6 (1 μM) and all temperatures examined, the apparent ORR rate constants k_app@0.85 V (per unit electrochemically active surface area) on Pt_xAL-PtCo/C at 0.85 V vs the reversible hydrogen electrode (RHE) were nearly identical with those in sulfate-free 0.1 M HClO₄ and were at least twice as high as those on a commercial Pt/C catalyst (c-Pt/C). The values of k_app@0.85 V on both Pt_xAL-PtCo/C and c-Pt/C decreased linearly with log[H₂SO₄] in the concentration range 10^-6 < X ≤ 5 × 10^-2. The detrimental effect by H₂SO₄ was less pronounced on Pt_xAL-PtCo/C than on c-Pt/C at high temperatures; the k_app@0.85 V value at X = 5 × 10^-2 on the former at 80 °C was maintained as high as 87%, whereas that of the latter was 66% (34% loss). The values of peroxide production percentage P(H₂O₂) on Pt_xAL-PtCo/C at 80 °C were nearly constant (ca. 0.22% at 0.76 V vs RHE) up to X = 5 × 10^-2. These superior characteristics are ascribed to weakened adsorption of sulfate on the Pt skin surface, supported by DFT calculations, which provides the great advantage of robustness in the presence of impurities, maintaining active sites for the ORR during the PEFC operation.

Micro-Membrane Electrode Assembly Design to Precisely Measure the in Situ Activity of Oxygen Reduction Reaction Electrocatalysts for PEMFC

An in situ micro-MEA technique, which could precisely measure the performance of ORR electrocatalyst using Nafion as electrolyte, was designed and compared with regular thin-film rotating-disk electrode (TFRDE) (0.1 M HClO₄) and normal in situ membrane electrode assembly (MEA) tests. Compared to the traditional TFRDE method, the micro-MEA technique makes the acquisition of catalysts' behavior at low potential values easily achieved without being limited by the solubility of O₂ in water. At the same time, it successfully mimics the structure of regular MEAs and obtains similar results to a regular MEA, thus providing a new technique to simply measure the electrode activity without being bothered by complicated fabrication of regular MEA. In order to further understand the importance of in situ measurement, Fe-N-C as a typical oxygen reduction reaction (ORR) free-Pt catalyst was evaluated by TFRDE and micro-MEA. The results show that the half wave potential of Fe-N-C only shifted negatively by -135 mV in comparison with state-of-the-art Pt/C catalysts from TFRDE tests. However, the active site density, mass transfer of O₂, and the proton transfer conductivity are found to strongly influence the catalyst activity in the micro-MEA, thereby resulting in a much lower limiting current density than Pt/C (8.7 times lower). Hence, it is suggested that the micro-MEA is better in evaluating the in situ ORR performance, where the catalysts are characterized more thoroughly in terms of intrinsic activity, active site density, proton transfer, and mass transfer properties.