On process optimization considering LCA methodology

PULPO: A framework for efficient integration of life cycle inventory models into life cycle product optimization

This work presents the PULPO (Python-based user-defined lifecycle product optimization) framework, developed to efficiently integrate life cycle inventory (LCI) models into life cycle product optimization. Life cycle optimization (LCO), which has found interest in both the process systems engineering and life cycle assessment (LCA) communities, leverages LCA data to go beyond simple assessments of a limited number of alternatives and identify the best possible product systems configuration subject to a manifold of choices, constraints, and objectives. However, typically, aggregated inventories are used to build the optimization problems. Contrary to existing frameworks, PULPO integrates whole LCI databases and user inventories as a backbone for the optimization problem, considering economy-wide feedback loops between fore- and background systems that would otherwise be omitted. The open-source implementation combines functions from Brightway2 for the manipulation of inventory data and pyomo for the formulation and solution of the optimization problem. The advantages of this approach are demonstrated in a case study focusing on the design of optimal future global green methanol production systems from captured CO2 and electrolytic H2. It is shown that the approach can be used to assess sector-coupling with multi-functional processes and prospective background databases that would otherwise be impractical to approach from a standalone LCA perspective. The use of PULPO is particularly appealing when evaluating large-scale decisions that have a strong impact on socioeconomic systems, resulting in changes in the technosphere on which the background system is based and which is often assumed constant in standard LCO approaches regardless of the decisions taken. This article met the requirements for a gold-gold JIE data openness badge described at http://jie.click/badges.

Between green hills and green bills: Unveiling the green shades of sustainability and burden shifting through multi-objective optimization in Swiss energy system planning

The Paris Agreement is the first-ever universally accepted and legally binding agreement on global climate change. It is a bridge between today's and climate-neutrality policies and strategies before the end of the century. Critical to this endeavor is energy system modeling, which, while adept at devising cost-effective carbon-neutral strategies, often overlooks the broader environmental and social implications. This study introduces an innovative methodology that integrates life-cycle impact assessment indicators into energy system modeling, enabling a comprehensive assessment of both economic and environmental outcomes. Focusing on Switzerland's energy system as a case study, the model reveals that optimizing key environomic indicators can lead to significant economic advantages, with system costs potentially decreasing by 15% to 47% by minimizing potential impacts from the current system still operating with fossil technologies to an alternative only relying on renewable and where the impact are mainly related to the construction of the infrastructure. However, a system optimized solely for economic efficiency, despite achieving 63% reduction in carbon footprint compared to 2020, shows a potential risk of burden shift to other environmental issues. The adoption of multi-objective optimization in this approach nuances the exploration of the complex interplay between environomic objectives and technological choices. The results illuminate pathways towards more holistically optimized energy systems, effectively addressing trade-offs across environmental problems and enhancing societal acceptance of the solutions to this century's defining challenge.

A comparison of cold spray, atmospheric plasma spray and high velocity oxy fuel processes for WC-Co coatings deposition through LCA and LCCA

In this study, an environmental and economic assessment of WC-Co coatings deposited by Cold Gas Spray (CGS), Atmospheric Plasma Spray (APS) and High Velocity Oxy Fuel (HVOF) spray technologies is carried out. Using SimaPro LCA software, several environmental impact categories are analyzed to compare their environmental performance. The economic analysis includes capital and operating expenditures. The results have highlighted that all three processes exhibit low environmental impact in terms of CO2 emissions but the performance of the CGS process is heavily influenced by the low deformability of WC-Co, while the APS process is affected by high electricity consumption. In terms of economic analysis, the HVOF process exhibits the best performance, while the CGS process requires most time to deposit the coating, and consequently, it is the process where the workforce component is most significant. These results depend on the fact that CGS might not be the most suitable deposition technique for fabricating WC-Co coatings.

An Analysis of Changes in the Harmfulness of the Bottle Packaging Process Depending on the Type of Heat-Shrinkable Film

This article shows an analysis of selected stages of a machine's life cycle environmental impact in the specific case of machines that package bottles in thermo-shrinkable film. As part of this analysis, laboratory tests were carried out to compare the performance properties of polyethylene films (with and without recycled material). Then, a life cycle assessment (LCA) was carried out within the specified system boundaries using the SimaPro program. Using the ReCiPe 2016 method, differences in the impact of the mass bottle packaging process on the categories human health, ecosystems and resources were determined depending on the shrink film used in the process. These tests showed that the tested batch of film with the addition of recyclates has similar functional properties to traditional ones and can therefore be used in the mass packaging process. The environmental analysis showed that changing the type of film to film with the addition of recyclates results in an almost 70% reduction in the potential negative impact of the process in terms of damage to health and ecosystems, and by 85% in terms of resources.

Process modelling and life cycle assessment coupled with experimental work to shape the future sustainable production of chemicals and fuels

Meeting the sustainable development goals and carbon neutrality targets requires transitioning to cleaner products, which poses significant challenges to the future chemical industry. Identifying alternative pathways to cover the growing demand for chemicals and fuels in a more sustainable manner calls for close collaborative programs between experimental and computational groups as well as new tools to support these joint endeavours. In this broad context, we here review the role of process systems engineering tools in assessing and optimising alternative chemical production patterns based on renewable resources, including renewable carbon and energy. The focus is on the use of process modelling and optimisation combined with life cycle assessment methodologies and network analysis to underpin experiments and generate insight into how the chemical industry could optimally deliver chemicals and fuels with a lower environmental footprint. We identify the main gaps in the literature and provide directions for future work, highlighting the role of PSE concepts and tools in guiding the future transition and complementing experimental studies more effectively.

Environmental Performance of Small-Scale Seawater Reverse Osmosis Plant for Rural Area Water Supply

Seawater desalination is an alternative technology to provide safe drinking water and to solve water issues in an area having low water quality and limited drinking water supply. Currently, reverse osmosis (RO) is commonly used in the desalination technology and experiencing significant growth. The aim of this study was to analyze the environmental impacts of the seawater reverse osmosis (SWRO) plant installed in Kampung Pantai Senok, Kelantan, as this plant was the first installed in Malaysia. The software SimaPro 8.5 together with the ReCiPe 2016 database were used as tools to evaluate the life cycle assessment (LCA) of the SWRO plant. The results showed that the impact of global warming (3.90 kg CO2 eq/year) was the highest, followed by terrestrial ecotoxicity (1.62 kg 1,4-DCB/year) and fossil resource scarcity (1.29 kg oil eq/year). The impact of global warming was caused by the natural gas used to generate the electricity, mainly during the RO process. Reducing the environmental impact can be effectively achieved by decreasing the electricity usage for the seawater desalination process. As a suggestion, electricity generation can be overcome by using a high-flux membrane with other suitable renewable energy for the plant such as solar and wind energy.

Grid-Scale Life Cycle Greenhouse Gas Implications of Renewable, Storage, and Carbon Pricing Options

Models that characterize life cycle greenhouse gases from electricity generation are limited in their capability to estimate emissions changes at scales that capture the grid-scale benefits of technologies and policies that enhance renewable systems integration. National assumptions about generation mixes are often applied at annual time steps, neglecting spatiotemporal resolutions that provide insights on impacts from time-variable emissions. Our grid-scale model incorporates details of transmission and generation planning that allows a geographically and temporally textured and more realistic assessment of the life cycle greenhouse gas emissions outcomes, using a case study of the Western Interconnection of North America. Results from a co-optimized model of generation, transmission, and operations-the Johns Hopkins Stochastic Multistage Integrated Network Expansion Model-provide a detailed characterization of twenty-one scenarios with different configurations of storage additions, new renewable capacity, and carbon prices. Life cycle results suggest that optimization models that focus on generation alone may underestimate emissions by 18-29% because only emissions from power generation are quantified (i.e., supply chain emissions are omitted) but also that carbon pricing is the predominant driver of reducing emissions in the scenarios we examine. Life cycle assessment of electricity generation should move beyond individual technologies toward capturing the influence of policies at the system level to better understand technology-policy dynamics for the grid.

Life cycle assessment of ultra-low treatment for steel industry sintering flue gas emissions

The largest contributor to pollutant emissions is the sintering process in steel industry. Ultra-low emission policy for the Chinese steel industry states that emission concentrations of particulate matter, SO₂ and NO_x should not exceed 10, 35 and 50 mg/m³ respectively. The emission concentrations of the steel industry are the same as the ultra-low emission policy for the coal-fired power industry, but the pollutant control technologies of the two industries are different. Life cycle assessment method is applied to analyze the latest ultra-low treatment process for sintering flue gas emissions which includes electrostatic precipitation, ozone oxidation, wet desulfurization, wet denitration, condensation dehumidification and wet electrostatic precipitation. Following this novel ultra-low emission treatment, the concentrations of particulate matter, SO₂, NO_x, and PCDDs in the sintering flue gas decreased very significantly, attaining the new emission standard. With 1 ton of sinter as the functional unit and "cradle to gate" as the system boundary, the environmental impact of the process is 0.1811 and the total economic cost is 172.79 RMB, of which internal cost is 34.64 RMB and external cost is 138.15 RMB. The main environmental impacts result from applying the wet denitration and ozone oxidation processes. Sodium sulfite in the wet denitration process, and electricity and liquid oxygen in the ozone oxidation process are the key inputs that cause environmental impact. These findings are useful for a further optimization of the ultra-low emissions process from both the environmental and economic perspective, which is applicable in other regions of the world.

LCA Case Study to LED Outdoor Luminaries as a Circular Economy Solution to Local Scale

The replacement of luminaires with discharge lamps with high luminous efficacy and long life-time LED based equipment is a reality worldwide promoted by policies that favor their gradual substitution. There is a great concern in this manufacturing industry to develop new luminaires with low environmental impact during the manufacturing and transportation processes and its end-of-life disposal (reducing greenhouse gas emissions, toxic or hazardous components, …). Life cycle assessment (LCA) is a very extended tool used to provide information on the quality and quantity of environmental impacts in the life cycle phases of any product, system, or service. This article includes all phases of the LCA analysis of a selected streetlight LED luminaire manufactured by a SME where a landfill deposit is the end-of-life scenario. In a second phase, alternatives are sought for the reuse of the most significant elements that improve its local economy. The results are classified and sorted according to the ISO 14040 standard.

Integrated algal biorefineries from process systems engineering aspects: A review

In the light of microalgae rich in proteins, carbohydrates, and lipids, development of multi-product biorefinery from microalgae has become a promising approach towards commercialization of microalgae-based products. This review discusses an integrated algal biorefinery (IABR) based on a combination of four microalgae-to-products chains for the production of biofuels, biopower, and byproducts. Two systematic analytical approaches by life cycle assessment (LCA) and techno-economic assessment (TEA) are used to quantify the economic and environmental benefits. From process systems engineering (PSE) aspects, the approach procedures include that (i) the engineering process model serves as the foundation for assessment, (ii) an IABR is generated via process design, simulation, and integration, and (iii) the multi-objective optimization of an IABR with respect to economic and environmental issues is addressed.

Environmental Criteria for Assessing the Competitiveness of Public Tenders with the Replacement of Large-Scale LEDs in the Outdoor Lighting of Cities as a Key Element for Sustainable Development: Case Study Applied with PROMETHEE Methodology

The technological change to LEDs is an unstoppable reality which, little by little, is becoming increasingly important in terms of the lighting inside and outside our homes. The exterior lighting of our cities is moving decisively and clearly towards the incorporation of this technology in urban spaces. The energy efficiency, light quality, and economic benefits of LED technology are an unquestionable reality. This is causing public administration projects involving large-scale switches to LEDs to be promoted and financed; however, it is beginning to be observed that the commitment to the policies decided by this technology should take into account some environmental aspects which have not been studied to date. The environmental impact of the substitutions is caused by the need to valorize the replaced luminaires. Until now, most have been stored without the possibility of use, reuse, or recovery. The environmental impact produced in the manufacture of LED luminaires that replace the old sodium vapor (VSAP) or metal halide (MH) discharge lamps must also be considered. In addition, in the administrative clauses specifications that govern the public tenders, it is observed that the fundamental environmental aspects both of recycling the old lamps, and of the life cycle analysis (LCA) of the luminaires that are replacing them, have not been contemplated or valued with sufficient weight. In addition, there are very few public substitution contests in which environmental criteria are rewarded or valued in an important way. This work intends to summarize a methodological proposal using the techniques of multiple decision-making criteria for the selection of bidding companies for public outdoor lighting competitions. We propose the use of the PROMETHEE method multi-criteria analysis for the application of the most commonly used criteria for the luminaire LED selection process, including an environmental impact assessment with LCA techniques, and propose this as a case or model guide in the public contests of cities. A model of the bidding conditions that addresses and assesses the environmental aspects which are absolutely key to sustainable development is supported by the ecological criteria of the circular economy.

Environmental assessment of intake alternatives for seawater reverse osmosis in the Arabian Gulf

The study carried out an environmental assessment for two seawater reverse osmosis (RO) plants located within the Arabian Gulf considering subsurface intake alternatives and differing energy source options. The study used life cycle assessment to quantify the environmental impacts for open intake pretreatment vs. subsurface intake pretreatments of two plants with operating capacities of approximately 175,000 m³/d and 275,000 m³/d respectively. For both RO plants, electricity and chemical inputs were considered. Significant energy reductions of 30% were observed with subsurface intakes for extraction and pretreatment, resulting in a plant-wide energy saving of 6%. Open intake pretreatment had higher environmental impacts compared to subsurface intake across all impact categories, although in some impact categories significant differences existed between the two similar plants due to differences in chemicals used. The study further established that the renewable PV power generation resulted in the lowest global warming potential (GWP); however, a significant trade-off occurs with this energy source since it had the highest impact relative to both ozone and abiotic depletion potentials and was also worse than natural gas for both marine and human toxicity potentials. The GWP reductions achievable using a subsurface intake for the larger of the two plants is equivalent to 58,000 tons of CO₂ per year, or more than 12,000 cars, making subsurface intakes a worthy alternative to conventional open intake systems in the Arabian Gulf region. Marine aquatic eco-toxicity potential was identified as the most significant normalized environmental impact, which should be best managed through using natural gas as an energy source.

Engaging multiple weighting approaches and Conjoint Analysis to extend results acceptance of life cycle assessment in biological wastewater treatment technologies

Environmental impacts of biological wastewater treatment technologies (BWTTs) can be evaluated by life cycle assessment (LCA). However, very few efforts have been made to expand the ranges of results acceptance and promote stakeholders to participate in the results analysis. To facilitate the evaluation reaching more wide and deep understanding, this study proposed to employ multiple weighting methods and the Conjoint Analysis. To investigate the feasibility, an illustrative case of a bioaugmented constructed wetland was carried out. Weighting results indicated that appropriate improvement strategies could be obtained from synthesizing the similarities and differences of LCA results due to different weighting methods employed. Meanwhile, application of Conjoint Analysis was conducive to the communication between LCA practitioners and BWTTs stakeholders. In a simulated decision-situation, this study found that the decision-making process of stakeholders could be clearly derived to indicate how stakeholders would take trade-offs and make choices based on analyzing LCA outcome.

Comparative Study on the Environmental Impact of Traditional Clay Bricks Mixed with Organic Waste Using Life Cycle Analysis

The construction industry is responsible for 40–45% of primary energy consumption in Europe. Therefore, it is essential to find new materials with a lower environmental impact to achieve sustainable buildings. The objective of this study was to carry out the life cycle analysis (LCA) to evaluate the environmental impacts of baked clay bricks incorporating organic waste. The scope of this comparative study of LCA covers cradle to gate and involves the extraction of clay and organic waste from the brick, transport, crushing, modelling, drying and cooking. Local sustainability within a circular economy strategy is used as a laboratory test. The energy used during the cooking process of the bricks modified with organic waste, the gas emission concentrate and the emission factors are quantified experimentally in the laboratory. Potential environmental impacts are analysed and compared using the ReCiPe midpoint LCA method using SimaPro 8.0.5.13. These results achieved from this method are compared with those obtained with a second method—Impact 2002+ v2.12. The results of LCA show that the incorporation of organic waste in bricks is favourable from an environmental point of view and is a promising alternative approach in terms of environmental impacts, as it leads to a decrease of 15–20% in all the impact categories studied. Therefore, the suitability of the use of organic additives in clay bricks was confirmed, as this addition was shown to improve their efficiency and sustainability, thus reducing the environmental impact.

Life cycle assessment on biogas production from straw and its sensitivity analysis

This study aims to investigate the synthetically environmental impacts and Global Warming Potentials (GWPs) of straw-based biogas production process via cradle-to-gate life cycle assessment (LCA) technique. Eco-indicator 99 (H) and IPCC 2007 GWP with three time horizons are utilized. The results indicate that the biogas production process shows beneficial effect on synthetic environment and is harmful to GWPs. Its harmful effects on GWPs are strengthened with time. Usage of gas-fired power which burns the self-produced natural gas (NG) can create a more sustainable process. Moreover, sensitivity analysis indicated that total electricity consumption and CO2 absorbents in purification unit have the largest sensitivity to the environment. Hence, more efforts should be made on more efficient use of electricity and wiser selection of CO2 absorbent.

Regionalized LCA-based optimization of building energy supply: method and case study for a Swiss municipality

This paper presents a regionalized LCA-based multiobjective optimization model of building energy demand and supply for the case of a Swiss municipality for the minimization of greenhouse gas emissions and particulate matter formation. The results show that the environmental improvement potential is very large: in the optimal case, greenhouse gas emissions from energy supply could be reduced by more than 75% and particulate emissions by over 50% in the municipality. This scenario supposes a drastic shift of heat supply systems from a fossil fuel dominated portfolio to a portfolio consisting of mainly heat pump and woodchip incineration systems. In addition to a change in heat supply technologies, roofs, windows and walls would need to be refurbished in more than 65% of the municipality's buildings. The full potential of the environmental impact reductions will hardly be achieved in reality, particularly in the short term, for example, because of financial constraints and social acceptance, which were not taken into account in this study. Nevertheless, the results of the optimization model can help policy makers to identify the most effective measures for improvement at the decision making level, for example, at the building level for refurbishment and selection of heating systems or at the municipal level for designing district heating networks. Therefore, this work represents a starting point for designing effective incentives to reduce the environmental impact of buildings. While the results of the optimization model are specific to the municipality studied, the model could readily be adapted to other regions.

Life cycle assessment of corn-based ethanol production in Argentina

The promotion of biofuels as energy for transportation in the world is mainly driven by the perspective of oil depletion, the concerns about energy security and global warming. In Argentina, the legislation has imposed the use of biofuels in blend with fossil fuels (5 to 10%) in the transport sector. The aim of this paper is to assess the environmental impact of corn-based ethanol production in the province of Santa Fe in Argentina based on the life cycle assessment methodology. The studied system includes from raw materials production to anhydrous ethanol production using dry milling technology. The system is divided into two subsystems: agricultural system and refinery system. The treatment of stillage is considered as well as the use of co-products (distiller's dried grains with solubles), but the use and/or application of the produced biofuel is not analyzed: a cradle-to-gate analysis is presented. As functional unit, 1MJ of anhydrous ethanol at biorefinery is chosen. Two life cycle impact assessment methods are selected to perform the study: Eco-indicator 99 and ReCiPe. SimaPro is the life cycle assessment software used. The influence of the perspectives on the model is analyzed by sensitivity analysis for both methods. The two selected methods identify the same relevant processes. The use of fertilizers and resources, seeds production, harvesting process, corn drying, and phosphorus fertilizers and acetamide-anillide-compounds production are the most relevant processes in agricultural system. For refinery system, corn production, supplied heat and burned natural gas result in the higher contributions. The use of distiller's dried grains with solubles has an important positive environmental impact.