Effects of the aeration pattern, aeration rate, and turning frequency on municipal solid waste biodrying performance

Machine learning modeling of thermally assisted biodrying process for municipal sludge

Preparation of activated carbons is an important way to utilize municipal sludge (MS) resources, while drying is a pretreatment method for making activated carbons from MS. In this study, machine learning techniques were used to develop moisture ratio (MR) and composting temperature (CT) prediction models for the thermally assisted biodrying process of MS. First, six machine learning (ML) models were used to construct the MR and CT prediction models, respectively. Then the hyperparameters of the ML models were optimized using the Bayesian optimization algorithm, and the prediction performances of these models after optimization were compared. Finally, the effect of each input feature on the model was also evaluated using SHapley Additive exPlanations (SHAP) analysis and Partial Dependence Plots (PDPs) analysis. The results showed that Gaussian process regression (GPR) was the best model for predicting MR and CT, with R2 of 0.9967 and 0.9958, respectively, and root mean square errors (RMSE) of 0.0059 and 0.354 ℃. In addition, graphical user interface software was developed to facilitate the use of the GPR model for predicting MR and CT by researchers and engineers. This study contributes to the rapid prediction, improvement, and optimization of MR and CT during thermally assisted biodrying of MS, and also provides valuable guidance for the dynamic regulation of the drying process.

Thermophilic bacterial agent inoculation enhances biodrying of kitchen waste: Insights into process properties, organic degradation, bacterial communities and metabolic pathways

The high moisture content of kitchen waste (KW) restricts the future treatment and resource utilization. Biodrying is an effective approach to remove the water of KW. However, conventional biodrying only uses the heat generated by the indigenous microorganisms to remove water, which has long treatment cycle and low moisture removal rate. Microbial bioaugmentation is an emerging approach to improve the biodrying efficiency of KW. In this study, a thermophilic bacterial agent (TBA) composed of Bacillus, Geobacillus and Acinetobacter was used to promote water evaporation during the biodrying process. Based on the results, the moisture removal rate of experimental group inoculated with TBA was 82.20 %, which was notably higher than CK group without inoculation. Moreover, TBA significantly increased the amount of organic matter degradation. Microbial community analysis revealed that TBA could promote the proliferation of thermophilic bacteria and make bacterial community more tolerant to high temperature environment. Further analysis of metabolic pathways showed that quorum sensing and glyoxylate and dicarboxylate metabolism were enhanced by TBA inoculation, which can help microorganisms to better adapt to high temperature environment and release more energy to facilitate the water evaporation. This study offers a fresh approach to improve the water removal efficiency in biodrying process.

Effectiveness of biological drying for citric acid dewatered sludge: Evaluating the impact of energy-efficient ventilation strategies

The effectiveness of dehydration and utilization processes for citric acid dewatered sludge is hampered by its high concentrations of polysaccharides, proteins, and water-binding properties of microbial extracellular polymers (EPS). This research explores the efficacy and mechanisms involved in extracting water from this type of sludge using biological drying technology, with varying rates of ventilation. Especially pertinent was the use of low ventilation rates as control variables. Our results suggest that a scheduled intermittent ventilation at lower rates allows for the most efficient removal of water, achieving a rate of 41.71 % within eight days, according to the zero-order kinetic model. Remarkably, the peak temperature registered was 60 °C, reaching this threshold in just 0.1 days and maintaining high temperatures for approximately 5.9 days. Component analysis of organic matter illustrated a preferential degradation process for lipids under these ventilation conditions which is pivotal for releasing and transforming bound water for efficient extraction, as well as facilitating the breakdown of easily hydrolysable materials. Further, polysaccharide/protein (EPS) decomposition contributed to water removal, though less significantly. The periodic ventilation strategy allowed for the maximum cumulative temperature to be sustained, demonstrating superior efficiency in harnessing bio-generated heat (82.77 % for water evaporation), resulting in dry sludge suitable for self-sustained combustion at relatively low cost ($26.61/t). Highlighted by this study is the considerable potential of energy-efficient ventilation methods in the biological drying treatment of citric acid fermented sludge and similar industrial waste materials.

Semi-quantitative study on the secondary compression characteristics of municipal solid waste in aerobic and anaerobic bioreactors

Aeration plays a crucial role in accelerating the secondary compression of municipal solid waste (MSW) for the scientific implementation of aerobic bioreactor technology. There are few comparative reports on the secondary compaction characteristics of MSW in aerobic and anaerobic bioreactors. In this study, six long-term compression tests were conducted to analyze the impact of aeration on MSW compression characteristics, considering two degradation conditions (i.e. aerobic and anaerobic conditions) and three overburden stresses (i.e. 30, 50 and 100 kPa). Model-fitting analysis was employed to examine the data from the tests and exiting literatures. The results showed that aeration effectively increased the rate of secondary compression, and slightly enhanced the steady-state secondary compression strain. In addition, these enhancements tended to decrease with increasing stresses. The increment ratio of the secondary compression rate constant (Rk) was concentrated in the range of 25 % to 100 %, and increases with the increase of aeration rate. The increment ratio of the steady-state secondary compression strain (Rε) ranged from 10 % to 90 %, for the MSW with higher content of paper and wood exhibited higher Rε. The advance ratio of the secondary compression stabilization time (Rt) fell within the range of 20-50 %, and Rt is higher when the moisture content is in the range of 50-65 %. These findings provide valuable guidance on the accelerated stabilization in aerobic bioreactors, providing practical references for the application of aerobic technology to informal landfills.

Inoculation with thermophiles enhanced the food waste bio-drying and complicated interdomain ecological networks between bacterial and fungal communities

Bio-drying is a practical approach for treating food waste (FW). However, microbial ecological processes during treatment are essential for improving the dry efficiency, and have not been stressed enough. This study analyzed the microbial community succession and two critical periods of interdomain ecological networks (IDENs) during FW bio-drying inoculated with thermophiles (TB), to determine how TB affects FW bio-drying efficiency. The results showed that TB could rapidly colonize in the FW bio-drying, with the highest relative abundance of 5.13%. Inoculating TB increased the maximum temperature, temperature integrated index and moisture removal rate of FW bio-drying (55.7 °C, 219.5 °C, and 86.11% vs. 52.1 °C, 159.1 °C, and 56.02%), thereby accelerating the FW bio-drying efficiency by altering the succession of microbial communities. The structural equation model and IDEN analysis demonstrated that TB inoculation complicated the IDENs between bacterial and fungal communities by significantly and positively affecting bacterial communities (b = 0.39, p < 0.001) and fungal communities (b = 0.32, p < 0.01), thereby enhancing interdomain interactions between bacteria and fungi. Additionally, inoculation TB significantly increased the relative abundance of keystone taxa, including Clostridium sensu stricto, Ochrobactrum, Phenylobacterium, Microvirga and Candida. In conclusion, the inoculation of TB could effectively improve FW bio-drying, which is a promising technology for rapidly reducing FW with high moisture content and recovering resources from it.

Effect of aeration/micro-aeration on lignocellulosic decomposition, maturity and seedling phytotoxicity during full-scale biogas residues composting

With the accelerated construction of biogas plants, the amount of biogas residues are expanding. Composting has been widely implemented to deal with biogas residues. Aeration regulation is the main factor affecting the post-composting treatment of biogas residues as high-quality fertilizer or soil amendment. Therefore, this study aimed to investigate the impact of different aeration regulations on full-scale biogas residues compost maturity by controlling oxygen concentration under micro-aeration and aeration conditions. Results showed that micro-aerobic extended the thermophilic stage of 17 days at above 55 ℃ and facilitated the mineralization process of organic nitrogen into nitrate nitrogen to retain higher N nutrition levels compared to aerobic treatment. For biogas residues with high moisture, aeration should be regulated at different full-scale composting stages. Total organic carbon (TOC), NH4+-N, NO3--N, total potassium (TK), total phosphorus (TP) and the germination index (GI) could be used to evaluate stabilization, fertilizer efficiency and phytotoxicity of compost with frequent monitoring times. However, seedling growth trials were still necessary in full-scale composting plants when changing of composting process or biogas residues feedstock.

Insights into the effect mechanism of back-mixing inoculation on sewage sludge biodrying process: Biodrying characteristics and microbial community succession

Back mixing was frequently used to replace conventional bulking agenting, however, however, the internal effect mechanism was unclear. This study compared four bulking agents: mushroom residue (MR), MR + primary BM (BM-P), BM-P, and secondary BM (BM-S). The effect mechanism of back mixing (BM) inoculation was assessed based on biodrying performance and microbial community succession. Four trials (Trial A, Trial B, Trial C, and Trial D) reached maximum temperatures of 61.9, 68.8, 73.7, and 69.9 °C on days 6, 3, 2, and 2, respectively. Application of BM increased pile warming rate and resulted in higher temperatures. Temperature changes and microbial competition lead to decline in microbial diversity and richness during the biodrying process. Microbial diversity increased of four biodried products. The number of microorganisms shared by Trial A, Trial B, Trial C, and Trial D were 90, 119, 224, and 300, respectively. The addition of BM improved microbial community stability, and facilitating the initiation of biodrying process. Microbial genera that played an important role in the biodrying process included Ureibacillus, Bacillus, Sphaerobacter, and Tepidimicrobium. Based on these results, it was concluded that BM was efficient method to enhanced the microbial activity and reduced the usage of bulking agent.

Improvement of energy recovery potential of wet-refuse-derived fuel through bio-drying process

This paper proposes novel wet-refuse-derived fuel (Wet-RDF) bio-drying process with the variation of initial organic substrate and moisture content. The bio-drying was carried out using 0.3 m³ lysimeter aerated continuously at different rates. Two conditions of Wet-RDF feedstock tested included: Experiment A ‒ 37% organic substrate and 58% moisture content with an initial heating value of 2,889 kcal/kg; and Experiment B ‒ 28% organic substrate and 35% moisture content with an initial heating value of 4,174 kcal/kg. The bio-drying was performed in both experiments under negative ventilation mode and non-ventilation mode, the ventilation mode was set at the aeration rates of 0.2 m³/kg/day and 0.4 m³/kg/day. The results suggest that the optimum aeration rate was 0.4 m³/kg/day, achieving a 30% moisture reduction and a 60% heating value increase from their initial values. As a result, the improved wet-RDF qualified for the local cement industry's standard in terms of heating value.

Biodrying with the hot-air aeration system for kitchen food waste

Biodrying is a promising method that produces bio-stabilized output with minimum pretreatment requirements. In this study, a hot-air supply system was added to the traditional biodrying process for kitchen waste, which showed significant reduction in moisture content in 5 days (maximum reduction of 37.45%). A series of experiments was conducted to optimize the hot-air biodrying system utilizing different aeration rates, temperatures, and mixing ratios of feedstock to bulking agents. The results showed that a 65 °C aeration temperature led to the highest water removal rate and low volatile solids consumption rate, with the biodrying index reaching 4.9 g water per gram of volatile solids. On the other hand, evaluation of the overall biodrying efficiency based on the weight loss and bio-stabilization showed that intermittent aeration temperature at 55 °C performed best, offering suitable conditions for water evaporation and bio-degradation. In combination with a flow rate of 0.8 L/kg*min and 1:1 mixing ratio, these conditions resulted in the maximum volatile solids consumption of 26.26% in 5 days. The volatile solids consumption and 34.47% water removal rate of the trial had contributed to a total of 64.13% weight loss. The weight loss was even higher than that of a conventional biodrying system which was conducted for more than 14 days.

Composting temperature directly affects the removal of antibiotic resistance genes and mobile genetic elements in livestock manure

The high antibiotic resistance gene (ARGs) contents in livestock manure pose a potential risk to environment and human health. The heap composting with an ambient temperature and thermophilic composting are two methods for converting livestock manure into fertilizer. This study investigated the variations in ARGs and mobile genetic elements (MGEs) and revealed potential mechanisms for ARGs removal using the two composting methods. The ARGs abundance were enriched by 44-fold in heap composting, among them, the macrolide-resistance genes increased significantly. On the contrary, the ARGs were removed by 92% in thermophilic composting, among them, tetracycline-resistance genes decreased by 97%. The bacterial hosts of ARGs were associated with the variations of ARGs and MGEs. The tetO was correlated with the most diverse bacteria in heap composting, and Bacteroidetes was the major host bacteria. While tetT was correlated with the most diverse bacteria in thermophilic composting, and Proteobacteria was the major host bacteria. Structural equation models showed that the enrichment of ARGs in heap composting was mainly correlated with bacterial communities, whereas, the removal of ARGs in thermophilic composting was directly affect by MGEs. Composting temperature directly affected the variations in ARGs. Higher and lower temperatures significantly decreased and increased, respectively, ARGs and MGEs abundance levels.

Water-heat balance characteristics of the sewage sludge bio-drying process in a full-scale bio-drying plant with circulated air

Sewage sludge bio-drying technology has attracted considerable attention in recent years. In this study, we explored the water-heat balance under two ventilation strategies for the first time in bio-drying plants with circulated air, and examined the influence of air circulation on water removal and heat recovery. We want to obtain the relationships of pile temperature, ventilation, and water removal. Then, it provides support for optimizing the bio-drying process conditions and improving the efficiency through analysis of the water-heat relationship. In the low-ventilation and high-ventilation trials, water removed was mainly on Days 9-12 and 1-4, respectively. Ventilation and pile temperature jointly determine the water removed during the bio-drying process. Water balance indicated that more than 30% of the water was removed under the nonventilated process. More organic matter was degraded to maintain a higher pile temperature under low-ventilation than under high-ventilation, which also led to more radiation heat being lost. High-ventilation trial input less energy (3.36 MJ/kg water removed) but obtained a higher bio-drying index I (7.04) and heat utilization efficiency Qeffic (94.1%). Heat balance showed that lower energy consumption by dry air (Qdryair) was obtained due to circulation air with high temperature. Circulation air also has a higher carried capacity of water vapor but carries more water into the pile due to higher humidity.

Development of mathematical model and experimental Validation for batch bio-drying of municipal solid waste: Mass balances

Bio-drying of solid waste is a complex process that involves anoxic hydrolysis, aerobic oxidation, evaporation, absorption, and condensation. To understand the interaction between different variables (concentration of volatile matter, moisture, microbial biomass, and temperature) and to predict the system performance, a powerful tool is necessary for improved drying rates. Hence, a mathematical model of mass balances of the batch bio-drying of municipal solid waste (MSW), associated with rate equations of evaporation of moisture from the waste matrix and absorption of leachate on absorbents is developed which is the novelty of the present study. This model integrates 18 first-order differential equations based on process kinetics for mass balances of components in the solid, liquid, and gas phases, comprising the specific degradability of food, paper, and inert material of the MSW. The proposed model is simulated using MATLAB ode15s solver and validated with experimental data from the pilot-scale bio-drying reactor. The model predicted values are in good agreement with experimental values with a deviation of ±10%.

Recycling of nutrients from organic waste by advanced compost technology- A case study

Composting is widely used as an easily operated and economical method to manage organic wastes. However, the long residence time of composting impedes the recycling nutrients from large amounts of organic wastes produced every day. In this study, the intelligent biodrying + continuous dynamic trough (IB + CDT) was created and used in China's first urban and rural organic waste treatment and utilization demonstration center in Suzhou city. Results showed that IB + CDT composting had higher temperature, more reduction of moisture than windrow composting, enhancing 40% of composting efficiency. Primary fermentation of the IB + CDT composting in the indoor conditions could achieve the harmless treatment (GI > 80%) of compost within 12 days. The IB + CDT composting product enhanced 17% soil organic matter and 11% available nitrogen. The IB + CDT composting mode could earn 57.6 USD/ton by recycling organic waste and producing organic fertilizer, leading to a sustainable and profitable mode.

Biodrying performance and combustion characteristics related to bulking agent amendments during kitchen waste biodrying

Biodrying of kitchen waste amended with different bulking agents was carried out to evaluate performance, heat values and combustion characteristics. Results showed that adding bulking agents produced higher water removal rates of 55.6%-65.4%. Addition of bulking agents also yielded higher volatile solid contents related to slower degradation. Lower heat values of bulking agent treatments increased from 2000-3218 kJ·kg^-1 to 8544-9849 kJ·kg^-1. Organic degradation did not influence ignition or combustion temperatures during the second combustion stage, but did influence combustion rate. Maximum combustion rate and temperature of the third combustion stage remained stable. Bulking agents produced higher apparent activation energies compared with the control, although biodrying made combustion of kitchen waste easier, because of an overall decrease in apparent activation energy.

Effects of inoculation amount and application method on the biodrying performance of municipal solid waste and the odor emissions produced

The effects of inoculation amount and application method on the biodrying of municipal solid waste (MSW) was investigated in this study. Results showed that a low level (5%) of inoculation with mature compost significantly improved the biodrying index (4.96), while adding greater amounts decreased the biodrying performance by increasing the volatile solid degradation rate. Covering the pile with inoculation material resulted in the highest water removal (72.7%) and greatest water content reduction (from 60.2% to 17.7%). Meanwhile, first covering and then incorporating the inoculation material into the biodrying pile did not improve biodrying performance. Clearly, addition of varying amounts of inoculation material via different application methods enhanced cellulose degradation rates by 2.3-14.2%. Using 10% inoculation material reduced the NH₃ emissions by 39.1-54.3% regardless of inoculation method, inoculation amount had a greater effect on NH₃ emissions than that of inoculation method. The covering inoculation material could reduce 65.08% H₂S emission, the inoculation method had a greater effect on H₂S emissions than that of inoculation amount. Given the comprehensive considerations of emission reduction and biodrying performance, a covering of 10% inoculating material is a suitable approach to improve biodrying performance and mitigate odorous gases emissions.

Performance of mature compost to control gaseous emissions in kitchen waste composting

This study investigated the performance of mature compost to mitigate gaseous emissions during kitchen waste composting. Cornstalk was mixed with kitchen waste at a ratio of 3:17 (wet weight) as the bulking agent. Mature compost (10% of raw composting materials on the wet weight basis) was mixed into or covered on the composting pile. A control treatment without any addition of mature compost was conducted for comparison. Results show that mature compost did not significantly affect the composting process. Nevertheless, gaseous emissions during kitchen waste composting were considerably reduced with the addition of mature compost. In particular, mixing mature compost with raw composting materials reduced ammonia, methane, and nitrous oxide emissions by 58.0%, 44.8%, and 73.6%, respectively. As a result, nitrogen could be conserved to increase nutrient contents and germination index of the compost product. Furthermore, the total greenhouse gas emissions during kitchen waste composting were reduced by 69.2% with the mixture of mature composting. By contrast, a lower reduction in gaseous emissions was observed when the same amount of mature compost was covered on the composting pile.