Ethanol production from sugarcane bagasse: Use of different fermentation strategies to enhance an environmental-friendly process

Adaptive laboratory evolution under acetic acid stress enhances the multistress tolerance and ethanol production efficiency of Pichia kudriavzevii from lignocellulosic biomass

Second-generation bioethanol production using lignocellulosic biomass as feedstock requires a highly efficient multistress-tolerant yeast. This study aimed to develop a robust yeast strain of P. kudriavzevii via the adaptive laboratory evolution (ALE) technique. The parental strain of P. kudriavzevii was subjected to repetitive long-term cultivation in medium supplemented with a gradually increasing concentration of acetic acid, the major weak acid liberated during the lignocellulosic pretreatment process. Three evolved P. kudriavzevii strains, namely, PkAC-7, PkAC-8, and PkAC-9, obtained in this study exhibited significantly higher resistance toward multiple stressors, including heat, ethanol, osmotic stress, acetic acid, formic acid, furfural, 5-(hydroxymethyl) furfural (5-HMF), and vanillin. The fermentation efficiency of the evolved strains was also improved, yielding a higher ethanol concentration, productivity, and yield than the parental strain, using undetoxified sugarcane bagasse hydrolysate as feedstock. These findings provide evidence that ALE is a practical approach for increasing the multistress tolerance of P. kudriavzevii for stable and efficient second-generation bioethanol production from lignocellulosic biomass.

Current landscape and future directions of synthetic biology in South America

Synthetic biology (SynBio) is a rapidly advancing multidisciplinary field in which South American countries such as Chile, Argentina, and Brazil have made notable contributions and have established leadership positions in the region. In recent years, efforts have strengthened SynBio in the rest of the countries, and although progress is significant, growth has not matched that of the aforementioned countries. Initiatives such as iGEM and TECNOx have introduced students and researchers from various countries to the foundations of SynBio. Several factors have hindered progress in the field, including scarce funding from both public and private sources for synthetic biology projects, an underdeveloped biotech industry, and a lack of policies to promote bio-innovation. However, open science initiatives such as the DIY movement and OSHW have helped to alleviate some of these challenges. Similarly, the abundance of natural resources and biodiversity make South America an attractive location to invest in and develop SynBio projects.

Sugarcane bagasse into value-added products: a review

Strategic valorization of readily available sugarcane bagasse (SB) is very important for waste management and sustainable biorefinery. Conventional SB pretreatment methods are ineffective to meet the requirement for industrial adaptation. Several past studies have highlighted different pretreatment procedures which are lacking environmentally benign characteristics and effective SB bioconversion. This article provides an in-depth review of a variety of environmentally acceptable thermochemical and biological pretreatment techniques for SB. Advancements in the conversion processes such as pyrolysis, liquefaction, gasification, cogeneration, lignin conversion, and cellulose conversion via fermentation processes are critically reviewed for the formation of an extensive array of industrially relevant products such as biofuels, bioelectricity, bioplastics, bio adsorbents, and organic acids. This article would provide comprehensive insights into several crucial aspects of thermochemical and biological conversion processes, including systematic perceptions and scientific developments for value-added products from SB valorization. Moreover, it would lead to determining efficient pretreatment and/or conversion processes for sustainable development of industrial-scale sugarcane-based biorefinery.

Kluyveromyces marxianus as a microbial cell factory for lignocellulosic biomass valorisation

The non-conventional yeast Kluyveromyces marxianus is widely used for several biotechnological applications, mainly due to its thermotolerance, high growth rate, and ability to metabolise a wide range of sugars. These cell traits are strategic for lignocellulosic biomass valorisation and strain diversity prompts the development of robust chassis, either with improved tolerance to lignocellulosic inhibitors or ethanol. This review summarises bioethanol and value-added chemicals production by K. marxianus from different lignocellulosic biomasses. Moreover, metabolic engineering and process optimization strategies developed to expand K. marxianus potential are also compiled, as well as studies reporting cell mechanisms to cope with lignocellulosic-derived inhibitors. The main lignocellulosic-based products are bioethanol, representing 71% of the reports, and xylitol, representing 17% of the reports. K. marxianus also proved to be a good chassis for lactic acid and volatile compounds production from lignocellulosic biomass, although the literature on this matter is still scarce. The increasing advances in genome editing tools and process optimization strategies will widen the K. marxianus-based portfolio products.

Influence of Broadleaved Wood Conditioning by Pulsed Electric Field on Its Combustion Heat Characteristics

This publication presents changes in sawdust of selected deciduous trees as a consequence of impulse electric field (PEF) stimulation. The analyzed changes concerned the time–temperature characteristics created during the measurement of the heat of combustion of the audited material. Based on experience from previous studies, two alternatives of electric field strength and one variant of capacitor discharges (pulses) were adopted. The results were compared with the sample not treated with PEF. The selected parameters were the result of previous studies, in which the applied variants seemed to be the most promising, i.e., they gave the most diverse results. The research presented in this work has shown that the pulsed electric field affects the time and temperature characteristics of biological material. The changes are most pronounced for the last period of the combustion process, from the moment the maximum temperature was reached to the end of the process. The obtained results indicate that birch and ash react to PEF conditioning in a similar manner. The second group, due to the similarity of the obtained results, is oak and linden. It seems that, apart from the electric field strength, the obtained results are also influenced by the cellulose content in the tested wood. The described process has a very low energy-efficiency, but the reduction of the energy needed to generate the impulse could lead to the possibility of applying the obtained results in industry.

Thermochemical and Catalytic Conversion Technologies for the Development of Brazilian Biomass Utilization

The social, economic, and environmental impacts of climate change have been shown to affect poorer populations throughout the world disproportionally, and the COVID-19 pandemic of 2020–2021 has only exacerbated the use of less sustainable energy, fuel, and chemical sources. The period of economic and social recovery following the pandemic presents an unprecedented opportunity to invest in biorefineries based on the pyrolysis of agricultural residues. These produce a plethora of sustainable resources while also contributing to the economic valorization of first-sector local economies. However, biomass-derived pyrolysis liquid is highly oxygenated, which hinders its long-term stability and usability. Catalytic hydrogenation is a proposed upgrading method to reduce this hindrance, while recent studies on the use of nickel and niobium as low-cost catalysts, both abundant in Brazil, reinforce the potential synergy between different economic sectors within the country. This review gathers state-of-the-art applications of these technologies with the intent to guide the scientific community and lawmakers alike on yet another alternative for energy and commodities production within an environmentally sustainable paradigm.

Biorefinery Gets Hot: Thermophilic Enzymes and Microorganisms for Second-Generation Bioethanol Production

To mitigate the current global energy and the environmental crisis, biofuels such as bioethanol have progressively gained attention from both scientific and industrial perspectives. However, at present, commercialized bioethanol is mainly derived from edible crops, thus raising serious concerns given its competition with feed production. For this reason, lignocellulosic biomasses (LCBs) have been recognized as important alternatives for bioethanol production. Because LCBs supply is sustainable, abundant, widespread, and cheap, LCBs-derived bioethanol currently represents one of the most viable solutions to meet the global demand for liquid fuel. However, the cost-effective conversion of LCBs into ethanol remains a challenge and its implementation has been hampered by several bottlenecks that must still be tackled. Among other factors related to the challenging and variable nature of LCBs, we highlight: (i) energy-demanding pretreatments, (ii) expensive hydrolytic enzyme blends, and (iii) the need for microorganisms that can ferment mixed sugars. In this regard, thermophiles represent valuable tools to overcome some of these limitations. Thus, the aim of this review is to provide an overview of the state-of-the-art technologies involved, such as the use of thermophilic enzymes and microorganisms in industrial-relevant conditions, and to propose possible means to implement thermophiles into second-generation ethanol biorefineries that are already in operation.

Conversion of Lignocellulose for Bioethanol Production, Applied in Bio-Polyethylene Terephthalate

The increasing demand for petroleum-based polyethylene terephthalate (PET) grows population impacts daily. A greener and more sustainable raw material, lignocellulose, is a promising replacement of petroleum-based raw materials to convert into bio-PET. This paper reviews the recent development of lignocellulose conversion into bio-PET through bioethanol reaction pathways. This review addresses lignocellulose properties, bioethanol production processes, separation processes of bioethanol, and the production of bio-terephthalic acid and bio-polyethylene terephthalate. The article also discusses the current industries that manufacture alcohol-based raw materials for bio-PET or bio-PET products. In the future, the production of bio-PET from biomass will increase due to the scarcity of petroleum-based raw materials.

Bioactive Sugarcane Lipids in a Circular Economy Context

Most of the global sugar and ethanol supply trade comes from the harvesting of Saccharum officinarum (i.e., sugarcane). Its industrial processing results in numerous by-products and waste streams, such as tops, straw, filter cake, molasses and bagasse. The recovery of lipids (i.e., octacosanol, phytosterols, long-chain aldehydes and triterpenoids) from these residues is an excellent starting point for the development of new products for various application fields, such as health and well-being, representing an important feature of the circular economy. By selecting green scalable extraction procedures, industry can reduce its environmental impact. Refluxed ethanol extraction methods have been demonstrated to meet these characteristics. On the other hand, effective non-solvent methodologies such as molecular distillation and supercritical CO2 extraction can fractionate lipids based on high temperature and pressure application with similar yields. Sugarcane lipophilic extracts are usually analyzed through gas chromatography (GC) and liquid chromatography (LC) techniques. In many cases, the identification of such compounds involves the development of high-temperature GC-MS/FID techniques. On the other hand, for the identification and quantification of thermolabile lipids, LC-MS techniques are suitable for the separation and identification of major lipid classes. Generically, its composition includes terpenes, phytosterols, tocopherol, free fatty acids, fatty alcohols, wax esters, triglycerides, diglycerides and monoglycerides. These compounds are already known for their interesting application in various fields such as pharma and cosmetics due to their anti-hypercholesterolemic, anti-hyperglycemic, antioxidant and anti-inflammatory properties.

Kluyveromyces marxianus: a potential biocatalyst of renewable chemicals and lignocellulosic ethanol production

Kluyveromyces marxianus is an ascomycetous yeast which has shown promising results in cellulosic ethanol and renewable chemicals production. It can survive on a variety of carbon sources under industrially favorable conditions due to its fast growth rate, thermotolerance, and acid tolerance. K. marxianus, is generally regarded as a safe (GRAS) microorganism, is widely recognized as a powerhouse for the production of heterologous proteins and is accepted by the US Food and Drug Administration (USFDA) for its pharmaceutical and food applications. Since lignocellulosic hydrolysates are comprised of diverse monomeric sugars, oligosaccharides and potential metabolism inhibiting compounds, this microorganism can play a pivotal role as it can grow on lignocellulosic hydrolysates coping with vegetal cell wall derived inhibitors. Furthermore, advancements in synthetic biology, for example CRISPR-Cas9 (clustered regularly interspaced short palindromic repeats with Cas9)-mediated genome editing, will enable development of an engineered yeast for the production of biochemicals and biopharmaceuticals having a myriad of industrial applications. Genetic engineering companies such as Cargill, Ginkgo Bioworks, DuPont, Global Yeast, Genomatica, and several others are actively working to develop designer yeasts. Given the important traits and properties of K. marxianus, these companies may find it to be a suitable biocatalyst for renewable chemicals and fuel production on the large scale. This paper reviews the recent progress made with K. marxianus biotechnology for sustainable production of ethanol, and other products utilizing lignocellulosic sugars.

Improving the productivity of Candida glycerinogenes in the fermentation of ethanol from non-detoxified sugarcane bagasse hydrolysate by a hexose transporter mutant

AIMS

In this study, we attempted to increase the productivity of Candida glycerinogenes yeast for ethanol production from non-detoxified sugarcane bagasse hydrolysates (NDSBH) by identifying the hexose transporter in this yeast that makes a high contribution to glucose consumption, and by adding additional copies of this transporter and enhancing its membrane localisation stability (MLS).

METHODS AND RESULTS

Based on the knockout and overexpression of key hexose transporter genes and the characterisation of their promoter properties, we found that Cghxt4 and Cghxt6 play major roles in the early and late stages of fermentation, respectively, with Cghxt4 contributing most to glucose consumption. Next, subcellular localisation analysis revealed that a common mutation of two ubiquitination sites (K9 and K538) in Cghxt4 improved its MLS. Finally, we overexpressed this Cghxt4 mutant (Cghxt4.2A) using a strong promoter, P_CgGAP , which resulted in a significant increase in the ethanol productivity of C. glycerinogenes in the NDSBH medium. Specifically, the recombinant strain showed 18 and 25% higher ethanol productivity than the control in two kinds of YP-NDSBH medium (YP-NDSBH1_G160 and YP-NDSBH2_G160 ), respectively.

CONCLUSIONS

The hexose transporter mutant Cghxt4.2A (Cghxt4^K9A,K538A ) with multiple copies and high MLS was able to significantly increase the ethanol productivity of C. glycerinogenes in NDSBH.

SIGNIFICANCE AND IMPACT OF THE STUDY

Our results provide a promising strategy for constructing efficient strains for ethanol production.

Consequence analysis due to possible ethanol leaks in sugarcane biorefineries

This study simulated and evaluated the consequences of possible ethanol leaks in a hypothetical sugarcane biorefinery, considering climatic factors in the region of the State of São Paulo-BR. The Gaussian model was used to obtain the results of the hypothetical scenarios. From these values, an empirical mathematical model was established to describe the behavior of the system within the investigated experimental domain. The results obtained the modeling values of the hypothetical scenarios, the statistical treatment for the two responses-a range, slight damage (R1), and a range, high damage (R2), the joint analyses of variables R1 and R2, and the risk classification of catastrophic events. The consequence analysis allowed the calculation and plotting of graphs, such as the areas of thermal radiation range. Among the variables addressed in the study, the diameter of the leakage hole was the most noticeable in the range of thermal radiation. Therefore, it is relevant to make simulations to prevent hazardous material leakages by applying the exact characteristics of the plant to conduct the procedure.

Influence of Coniferous Wood Conditioning by Pulsed Electric Field on Its Combustion Heat Characteristics

The article presents the impact of sawdust conditioning from coniferous trees with a pulsed electric field (PEF) on the characteristics of the combustion heat. The study used four variants of electric field parameters, i.e., (I) 300 discharges with an electric field intensity of 25 kV·cm−1, (II) 150 discharges with an electric field intensity of 25 kV·cm−1, (III) 300 discharges with an electric field intensity of 30 kV·cm−1, (IV) 150 discharges with an electric field intensity of 30 kV·cm−1. It should be noted that the interval between successive discharges was 10 sec and it was constant for each variant of the experiment. A change in the characteristics of the heat of combustion was found under the influence of a pulsed electric field on sawdust from coniferous trees in each period of the measurement. The highest temperatures were achieved by the interaction of a pulsed electric field with a discharge pulse of 30 kV·cm−1 and the number of discharge cycles amounting to 300, whereas significantly lower temperature values were recorded with the discharge electric field intensity of 25 kV·cm−1. It was found that the longest times from the moment of ignition to reaching the maximum temperature were obtained for the material after the influence of PEF with an electric field intensity of 30 kV·cm−1 and the number of pulses 300 (IV combination), while the shortest time of the analyzed interval was stated for the first combination of the experiment (electric field intensity 25 kV·cm−1 and a number of pulses 150). The use of a pulsed electric field allows modeling the combustion time of a homogeneous material, which enables the improvement of the process control possibilities, and is also important information for the design of devices intended for biomass combustion.

Cellulosic and hemicellulosic fractions of sugarcane bagasse: Potential, challenges and future perspective

Sugarcane bagasse is a rich source of cellulose (32-45%), hemicellulose (20-32%) and lignin (17-32%), 1.0-9.0% ash and some extractives. Huge amount of the generation of sugarcane bagasse has been a great challenge to industries and environment at global level for many years. Though cellulosic and hemicellulosic fractions in bagasse makes it a potential raw substrate for the production of value-added products at large scale, the presence of lignin hampers its saccharification which further leads to low yields of the value-added products. Therefore, an appropriate pretreatment strategy is of utmost importance that effectively solubilizes the lignin that exposes cellulose and hemicellulose for enzymatic action. Pretreatment also reduces the biomass recalcitrance i.e., cellulose crystallinity, structural complexity of cell wall and lignification for its effective utilization in biorefinery. Sugarcane bagasse served as nutrient medium for the cultivation of diverse microorganisms for the production of industrially important metabolites including enzymes, reducing sugars, prebiotic, organic acids and biofuels. Sugarcane bagasse has been utilized in the generation of electricity, syngas and as biosorbant in the bioremediation of heavy metals. Furthermore, the ash generated from bagasse is an excellent source for the synthesis of high strength and light weight bricks and tiles. Present review describes the utility of sugarcane bagasse as sustainable and renewable lignocellulosic substrate for the production of industrially important multifarious value-added products.

Cellulosic Ethanol: Improving Cost Efficiency by Coupling Semi-Continuous Fermentation and Simultaneous Saccharification Strategies

A novel approach to improve ethanol production from sugarcane bagasse is proposed. Biomass was pretreated with sodium hydroxide, sulfuric, oxalic, and maleic acids (1% w/v) at different temperatures (130–170 °C) and times (10–30 min). The pretreatment with NaOH at 160 °C for 20 min was found to be the most efficient for further enzymatic saccharification. A semi-continuous fermentation system coupled with a simultaneous saccharification and fermentation strategy was used, attaining fermented liquor every 24 h. The amount of enzymes needed for saccharification was optimized, as well as the production time and ethanol concentration. The process occurred with near to complete depletion of glucose, obtaining ethanol concentrations ranging from 8.36 to 10.79% (v/v). The whole system, at bench scale, showed stability over 30 days, and ease of management and control. This strategy may improve cost efficiency in the production of cellulosic ethanol at industrial scale.

Fermentation profiles of the yeast Brettanomyces bruxellensis in d-xylose and l-arabinose aiming its application as a second-generation ethanol producer

The yeast Brettanomyces bruxellensis is able to ferment the main sugars used in first-generation ethanol production. However, its employment in this industry is prohibitive because the ethanol productivity reached is significantly lower than the observed for Saccharomyces cerevisiae. On the other hand, a possible application of B. bruxellensis in the second-generation ethanol production has been suggested because this yeast is also able to use d-xylose and l-arabinose, the major pentoses released from lignocellulosic material. Although the latter application seems to be reasonable, it has been poorly explored. Therefore, we aimed to evaluate whether or not different industrial strains of B. bruxellensis are able to ferment d-xylose and l-arabinose, both in aerobiosis and oxygen-limited conditions. Three out of nine tested strains were able to assimilate those sugars. When in aerobiosis, B. bruxellensis cells exclusively used them to support biomass formation, and no ethanol was produced. Moreover, whereas l-arabinose was not consumed under oxygen limitation, d-xylose was only slightly used, which resulted in low ethanol yield and productivity. In conclusion, our results showed that d-xylose and l-arabinose are not efficiently converted to ethanol by B. bruxellensis, most likely due to a redox imbalance in the assimilatory pathways of these sugars. Therefore, despite presenting other industrially relevant traits, the employment of B. bruxellensis in second-generation ethanol production depends on the development of genetic engineering strategies to overcome this metabolic bottleneck.