Development a novel hexagonal airlift flat plate photobioreactor for the improvement of microalgae growth that simultaneously enhance CO2 bio-fixation and wastewater treatment

Efficient PAHs Removal and CO2 Fixation by marine microalgae in wastewater using an airlift photobioreactor for biofuel production

Microalgae cultures have emerged as a promising strategy in diverse areas, ranging from wastewater treatment to biofuel production, thus contributing to the search for carbon neutrality. These photosynthetic organisms can utilize the resources present in wastewater and fix atmospheric CO2 to produce biomass with high energy potential. In this study, the removal efficiency of Polycyclic Aromatic Hydrocarbons (PAHs), CO2 fixation and lipid content in the biomass produced from microalgae grown in airlift photobioreactor were evaluated. Four mesoscale cultures were carried out: Control (Seawater + Conway medium), Treatment A (Oil Produced Water + Poultry Effluent Water), Treatment B (Poultry Effluent Water + Seawater) and Treatment C (Oil Produced Water, Seawater and nutrients). The impact of biostimulation, through the addition of nutrients, on PAHs removal efficiency (up to 90%), CO2 fixation rate (up to 0.20 g L-1 d-1) and the composition of the generated biomass was observed. Primarily, the addition of nitrates to the culture medium impacted CO2 fixation rate of the microalgae. In addition, a direct correlation was observed between PAHs removal and lipid accumulation in the biomass, up to 36% in dry weight, demonstrating microalgae's ability to take advantage of the organic carbon (PAHs) present in the culture medium to generate lipid-rich biomass. The concentration of polysaccharides in the biomass obtained did not exceed 12% on a dry weight basis, and the Higher Heating Value (HHV) ranged between 17 and 21 MJ kg-1. Finally, the potential of generating hydrogen through pyrolysis was highlighted, taking advantage of the characteristics of biomass as a conversion route to produce biofuels. These results show that microalgae are effective in wastewater treatment and have great potential in producing biofuels, thus contributing to the transition towards more sustainable energy sources and climate change mitigation.

Microalgae-mediated biofixation as an innovative technology for flue gases towards carbon neutrality: A comprehensive review

Microalgae-mediated industrial flue gas biofixation has been widely discussed as a clean alternative for greenhouse gas mitigation. Through photosynthetic processes, microalgae can fix carbon dioxide (CO2) and other compounds and can also be exploited to obtain high value-added products in a circular economy. One of the major limitations of this bioprocess is the high concentrations of CO2, sulfur oxides (SOx), and nitrogen oxides (NOx) in flue gases, according to the origin of the fuel, that can inhibit photosynthesis and reduce the process efficiency. To overcome these limitations, researchers have recently developed new technologies and enhanced process configurations, thereby increased productivity and CO2 removal rates. Overall, CO2 biofixation rates from flue gases by microalgae ranged from 72 mg L-1 d -1 to over 435 mg L-1 d-1, which were directly influenced by different factors, mainly the microalgae species and photobioreactor. Additionally, mixotrophic culture have shown potential in improving microalgae productivity. Progress in developing new reactor configurations, with pilot-scale implementations was observed, resulting in an increase in patents related to the subject and in the implementation of companies using combustion gases in microalgae culture. Advancements in microalgae-based green technologies for environmental impact mitigation have led to more efficient biotechnological processes and opened large-scale possibilities.

Ensuring carbon neutrality via algae-based wastewater treatment systems: Progress and future perspectives

The emergence of algal biorefineries has garnered considerable attention to researchers owing to their potential to ensure carbon neutrality via mitigation of atmospheric greenhouse gases. Algae-derived biofuels, characterized by their carbon-neutral nature, stand poised to play a pivotal role in advancing sustainable development initiatives aimed at enhancing environmental and societal well-being. In this context, algae-based wastewater treatment systems are greatly appreciated for their efficacy in nutrient removal and simultaneous bioenergy generation. These systems leverage the growth of algae species on wastewater nutrients-including carbon, nitrogen, and phosphorus-alongside carbon dioxide, thus facilitating a multifaceted approach to pollution remediation. This review seeks to delve into the realization of carbon neutrality through algae-mediated wastewater treatment approaches. Through a comprehensive analysis, this review scrutinizes the trajectory of algae-based wastewater treatment via bibliometric analysis. It subsequently examines the case studies and empirical insights pertaining to algae cultivation, treatment performance analysis, cost and life cycle analyses, and the implementation of optimization methodologies rooted in artificial intelligence and machine learning algorithms for algae-based wastewater treatment systems. By synthesizing these diverse perspectives, this study aims to offer valuable insights for the development of future engineering applications predicated on an in-depth understanding of carbon neutrality within the framework of circular economy paradigms.

Insight into the roles of hematite iron oxide nanoparticles on microalgae growth, urban wastewater treatment and bioproducts generation: Gompertz simulation, nutrient mass balance and gene expression

In this study, the effect of α-Fe2O3 nanoparticles spiking in urban wastewater (UWW) on growth rate, wastewater treatment ability and bioproducts generation of C. vulgaris and Spirulina was investigated and compared with pure cultivation system. The biomass concentration of C. vulgaris and Spirulina improved by 20 % and 39 % at 10 and 15 mg/L α-Fe2O3, respectively while the both microalgae growth pattern fitted better with Gompertz simulation after treatment with α-Fe2O3. The nutrients mass balance revealed that 1 g of treated C. vulgaris and Spirulina could uptake more COD, TN and TP in comparison to the untreated cells. The lipid generation increased remarkably (C. vulgaris: 45 % and Spirulina: 72 %) after α-Fe2O3 treatment. While, the addition of α-Fe2O3 showed no significant impact on the protein and carbohydrate productivity. Overall, this study evangelize the role of nanoparticles on promoting microalgae applications as a sustainable approach for UWW treatment and promising feedstock for biofuel production.

Realization process of microalgal biorefinery: The optional approach toward carbon net-zero emission

Increasing carbon dioxide (CO2) emission has already become a dire threat to the human race and Earth's ecology. Microalgae are recommended to be engineered as CO2 fixers in biorefinery, which play crucial roles in responding climate change and accelerating the transition to a sustainable future. This review sorted through each segment of microalgal biorefinery to explore the potential for its practical implementation and commercialization, offering valuable insights into research trends and identifies challenges that needed to be addressed in the development process. Firstly, the known mechanisms of microalgal photosynthetic CO2 fixation and the approaches for strain improvement were summarized. The significance of process regulation for strengthening fixation efficiency and augmenting competitiveness was emphasized, with a specific focus on CO2 and light optimization strategies. Thereafter, the massive potential of microalgal refineries for various bioresource production was discussed in detail, and the integration with contaminant reclamation was mentioned for economic and ecological benefits. Subsequently, economic and environmental impacts of microalgal biorefinery were evaluated via life cycle assessment (LCA) and techno-economic analysis (TEA) to lit up commercial feasibility. Finally, the current obstacles and future perspectives were discussed objectively to offer an impartial reference for future researchers and investors.

Design a novel internally illuminated mirror photobioreactor to improve microalgae production through homogeneous light distribution

In this study, a novel internally illuminated mirror photobioreactor (IIM-PBR) was designed to improve microalgae biomass production through providing a homogenous light distribution in cultivation medium. The performance of the IIM-PBR was compared with internally illuminated control photobioreactor (IIC-PBR) and externally illuminated control photobioreactor (EIC-PBR) in terms of cell growth, wastewater treatment and bioproducts generation. Compared with the IIC-PBR and EIC-PBR, the IIM-PBR increased microalgae growth rate up to 60 % and 30%, respectively. Municipal wastewater treatment revealed that the IIM-PBR could significantly improve nutrients removal as the final removal efficiencies of 90%, 95% and 90% were obtained for nitrate, phosphate and COD, respectively. Moreover, the IIM-PBR increased the total bioproducts production by 89% and 46% compared to in the IIC-PBR and EIC-PBR, respectively. Based on the energy consumption calculation, the mirror's light-reflective properties of the IIM-PBR resulted in a significant reduction of total energy consumption (∼10 times).

Could organoclay be used as a promising natural adsorbent for efficient and cost-effective dye wastewater treatment?

There is an urgent need for developing eco-friendly adsorbents for dye wastewater treatment with high efficiency and low cost. Meanwhile, organoclay has received an increasing attention as a natural adsorbent for dye removal. However, no comprehensive investigation has been conducted to evaluate the feasibility of this approach in terms of operation cost and removal efficiency. In this research, we intend to answer this question: could organoclay be used as an efficient and cost-effective approach for dye wastewater treatment? In line with that, after characterization of the Na-bentonite and modified clay by using SEM, EDX, FTIR and XRD, the performance of the organoclay was optimized in terms of AO7 dye removal efficiency and adsorption cost using response surface methods (RSM). Then, the organoclay performance was compared with other typical adsorbents activated carbon and chitosan. The characterization results proved that Na-bentonite was successfully modified by CTAB. According to RSM results, the maximum dye removal of 95% and the minimum adsorption cost of 0.009 $/g were achieved under optimum conditions of: pH: 5, AO7 concentration: 56 mg/L, contact time: 53 min and organoclay dosage: 0.8 g/L. While, in the case of other adsorbents of Na-bentonite, chitosan and activated carbon the maximum removal of 11%, 84% and 92% were achieved with 0.0136, 0.0324 and 0.1011 $/g, respectively. The adsorption kinetics and isotherms analyses revealed that the experimental data fitted well with the pseudo-second-order (R² = 0.993) and Langmuir (R² = 0.988). This study proved that organoclay can be used as a promising adsorbent for dye removal with low cost and high removal efficiency.

Trends in microalgal-based systems as a promising concept for emerging contaminants and mineral salt recovery from municipal wastewater

In the context of climate change leading to water scarcity for many people in the world, the treatment of municipal wastewater becomes a necessity. However, the reuse of this water requires secondary and tertiary treatment processes to reduce or eliminate a load of dissolved organic matter and various emerging contaminants. Microalgae have shown hitherto high potential applications of wastewater bioremediation thanks to their ecological plasticity and ability to remediate several pollutants and exhaust gases from industrial processes. However, this requires appropriate cultivation systems allowing their integration into wastewater treatment plants at appropriate insertion costs. This review aims to present different open and closed systems currently used in the treatment of municipal wastewater by microalgae. It provides an exhaustive approach to wastewater treatment systems using microalgae, integrating the most suitable used microalgae species and the main pollutants present in the treatment plants, with an emphasis on emerging contaminants. The remediation mechanisms as well as the capacity to sequester exhaust gases were also described. The review examines constraints and future perspectives of microalgae cultivation systems in this line of research.

Combination of non-sterilized wastewater purification and high-level CO2 bio-capture with substantial biomass yield of an indigenous Chlorella strain

The indigenous microalga Chlorella sorokiniana NBU-3 grown under air, 5 %, 15 %, and 25 % CO₂ supply was evaluated to determine its potential for flue gas bio-capture, nutrient removal capacity and biomass yield using non-sterilized wastewater as growth medium. The results indicated that C. sorokiniana NBU-3 exhibited high nutrient removal efficiency (>95 % for NH₄⁺-N, TN and TP) with either air or CO₂ aeration. 5 %-15 % CO₂ supplies promote biomass yield, nutrient utilization and CO₂ biofixation of C. sorokiniana NBU-3. In particular, 15 % CO₂ promotes C. sorokiniana NBU-3 growth in non-sterilized MW, but inhibits its growth in BG11 medium, indicating the importance of non-sterilized MW and high CO₂ aeration concurrence for C. sorokiniana NBU-3 economically practical cultivation. Moreover, the highest values of lipid (27.84 ± 2.12 %) and protein (32.65 ± 4.11 %) contents were obtained in MW with 15 % CO₂ aeration. Conceivably, microalgal-bacterial symbiosis may help C. sorokiniana NBU-3 tolerate high concentration of CO₂ and promote microalga growth. The succession of the community diversity toward the specific functional bacterial species such as Methylobacillus and Methylophilus (Proteobacteria) which were predicted to possess the function of methylotroph, methanol oxidation and ureolysis would help facilitate the microalgal-bacterial symbiosis and promote the microalgae biomass accumulation with high dosage of CO₂ aeration. Overall, these findings clearly highlight the potential of this indigenous microalga C. sorokiniana NBU-3 for industrial-emission level CO₂ mitigation and commercial microalga biomass production in MW.

CO2 capture and lipid production performance of microalgae in the S-shaped photobioreactor under different culture modes

An S-shaped photobioreactor was designed by adding grooves and baffles in the traditional photobioreactor to improve the culture efficiency of microalgae. After that, the parameters of the characterization of the S-shaped photobioreactor, such as the mixing time, gas holdup, and gas-liquid mass transfer coefficient, were determined. The biomass, lipid production rate, and average CO₂ capture rate of microalgae were then analyzed under different culture modes. Finally, the feasibility of using digested piggery wastewater combined with simulated flue gas was explored as a culture mode for the microalgae and the lipid properties of the microalgae were analyzed. The results revealed that, at a flow rate of 0.08 vvm, the mixing time was reduced by 8.5 s, the gas hold-up increased by 44.6% and the gas-liquid mass transfer ability was also improved. Improvements were also observed in the biomass values, lipid production rate, and average CO₂ capture rate of the microalgae under different culture conditions, with respective values reaching 0.23 g·(L·d)^-1, 70.28 mg·(L·d)^-1, and 0.43 g·(L·d)^-1 under the mixotrophic mode. Additionally, digested piggery wastewater combined with the simulated microalgae flue gas culture was determined to be feasible. The biomass, lipid production rate, and the average CO₂ capture rate of microalgae, the values of which were 0.22 g·(L·d)^-1, 52.55 mg·(L·d)^-1, and 0.41 g·(L·d)^-1, respectively. Lipid was observed to have the potential to produce high-quality biofuel.

Optimization of the culture of Chlorella sorokiniana PA.91 by RSM: effect of temperature, light intensity, and MgAC-NPs

The unique physicochemical properties of magnesium amino clay nanoparticles (MgAC-NPs) tends to be beneficial in the application as a co-additive in treating microalgae. Also, MgAC-NPs can create oxidative stress in the environment, concurrently elective control bacteria in mixotrophic culture, and stimulate CO₂ biofixation. The condition of the cultivation of newly isolated strains, Chlorella sorokiniana PA.91, was optimized for the first time for MgAC-NPs at various temperatures and light intensities in the culture medium of municipal wastewater (MWW) by central composite design in the response surface methodology (RSM-CCD). This study examined synthesized MgAC-NP with their FE-SEM, EDX, XRD, and FT-IR characteristics. The synthesized MgAC-NPs were naturally stable, cubic shaped, and within the size range of 30-60 nm. The optimization results show that at culture conditions of 20 °C, 37 μmol m^-2 s^-1, and 0.05 g L^-1, microalga MgAC-NPs have the best growth productivity and biomass performance. Maximum dry biomass weight (55.41%), specific growth rate (30.26%), chlorophyll (81.26%), and carotenoids (35.71%) were achieved under the optimized condition. Experimental results displayed that C.S. PA.91 has a high capacity for lipid extraction (1.36 g L^-1) and significant lipid efficiency (45.1%). Also, in 0.2 and 0.05 g L^-1 of the MgAC-NPs, COD removal efficiency 91.1% and 81.34% from C.S. PA.91 showed, respectively. These results showed the potential of C.S. PA.91-MgAC-NPs for nutrient removal in wastewater treatment plants and their quality as sources of biodiesel.

A rapid, efficient and eco-friendly approach for simultaneous biomass harvesting and bioproducts extraction from microalgae: Dual flocculation between cationic surfactants and bio-polymer

Microalgal biomass harvesting and cell disruption are the main bottlenecks for downstream processing of microalgae such as high-value bioproducts extraction and biofuels production. In this study, we evaluated the performance of dual flocculation between cationic surfactants and bio-polymer of chitosan for simultaneous biomass harvesting and bioproducts extraction from Chlorella sorokiniana microalgae. First, the effects of individual natural flocculants of chitosan and two cationic surfactants: cetyltrimethylammonium bromide (CTAB) and dodecyltrimethylammonium bromide (DTAB) on biomass harvesting were studied. Next, the synergistic effect of dual flocculation between the cationic surfactants and chitosan on harvesting efficiency, time and flocculant dosage was investigated. Finally, we evaluated the potential of high value bioproducts extraction from microalgae after the individual and dual flocculation processes. Zeta potential analysis and microscopic images were employed to achieve mechanistic understanding. Maximum biomass harvesting efficiencies of 85 %, 88 % and 78 % were achieved using individual flocculants of chitosan, CTAB and DTAB, under their optimum dosages of 100, 400 and 4000 mg/L, respectively. A significant synergistic effect of dual flocculation between chitosan (C) and cationic surfactants on biomass harvesting efficiency (CTAB-C: 99 % and DTAB-C: 97 %), settling time (CTAB-C: 2 min and DTAB-C: 5 min) and optimum dosage of surfactants (CTAB-C: 100 mg/L and DTAB-C: 1000 mg/L) was observed. The synergistic effect was associated with multiple flocculation mechanisms of charge neutralization and bridging induced by cationic surfactants and chitosan, respectively. Furthermore, bioproducts recovery efficiencies of 12 %, 25 % and 15 % of cell dry weight were achieved for protein, carbohydrate and lipid, respectively by using dual flocculation of CTAB surfactant and chitosan at much lower dosage of 100 mg/L.

Process engineering strategy for large scale outdoor cultivation of Tetradesmus obliquus CT02 coupled with pH guided CO2 feeding

A novel CO₂ tolerant microalga Tetradesmus obliquus CT02, was previously evaluated to be a suitable bio refinery platform for synthesis of bioactive molecules, biodiesel, and biofertilizer. In the present study, a process engineering strategy was developed targeting improved growth performance of the strain at large scale under fluctuating outdoor environmental conditions. The strategy relies on maintaining pH of the culture at its optimal value via cascade control with CO₂ feeding. The strategy was developed at laboratory scale bubble column photobioreactor under diurnal variation of simulated sunlight intensity and was further validated through growth performance of the strain under outdoor conditions in a 100 L airlift bioreactor. Under laboratory condition, 53.3% and 85.16% improvement in biomass concentration (1.87 g L^-1) and productivity (114.8 mg L^-1 day^-1) was achieved as compared to the uncontrolled pH, respectively. The strategy demonstrated a significant improvement in biomass concentration and productivity by 225.7% and 121.6% respectively, compared to the pH uncontrolled batch, even under outdoor fluctuating environmental condition.

Promoted microbial denitrification and carbon dioxide fixation via photogenerated electrons stored in novel core/shell memory photocatalysts in darkness

Excess nitrogen in water and greenhouse gases, especially atmospheric carbon dioxide (CO₂) from the rapid development of modern society have become an acute threat to the environment. Herein, novel core/shell structured g-C₃N₄@WO₃ memory photocatalyst was fabricated by coating g-C₃N₄ on the surface of WO₃ nanoparticles and applied in the simultaneous coupling of memory photocatalysts and microbial communities (SCMPMC) for the synergistic removal of microbial nitrate and CO₂ fixation in darkness. The results showed that ∼98.6% of nitrate was removed and ∼17.7% of CO₂ was fixed in darkness by microorganisms in the presence of g-C₃N₄@WO₃ memory photocatalyst within 48 h. Besides, the investigation of the mechanism evidenced that g-C₃N₄@WO₃ memory photocatalyst can promote electron transfer in the SCMPMC system. Moreover, key enzyme activities (i.e., NAR, NIR, CAT, and ETSA) were accelerated, indicating that the activities of enzymes within microorganisms could be remarkably enhanced by the continuous release of stored electrons by the g-C₃N₄@WO₃ memory photocatalyst in the dark. Furthermore, microbial community analysis revealed that the g-C₃N₄@WO₃ memory photocatalyst increased the relative abundance of denitrifiers (i.e., Acidobacterota, Actinobacteria, Chloroflexi, and Proteobacteria) and CO₂-assimilating microorganisms (i.e., Pseudomonas), in the treated communities compared with the original community in river sediment, demonstrating the positive effects of g-C₃N₄@WO₃ memory photocatalyst on river sediment microbial communities. The results in this study could shed new light on the establishment of promising synergistic microbial nitrate removal and CO₂ fixation methods and mechanisms in darkness.

Recent advances in computational fluid dynamics (CFD) modelling of photobioreactors: Design and applications

The development of photobioreactor is important for sustainable production of renewable fuels, wastewater treatment and CO₂ fixation. For the design and scale-up of a photobioreactor, CFD can be used as an indispensable tool. The present study reviews the recent status of computational flow modelling of various types of photobioreactors, involving fluid dynamics, light transport, and algal growth kinetics. An integrated modelling approach of hydrodynamics, light intensity, mass transfer, and biokinetics in photobioreactor is discussed further. Also, this reviews intensified system to improve the mixing, and light intensity of photobioreactors. Finally, the prospects and challenges of CFD modelling in photobioreactors are discussed. Multi-scale modelling approach and development of low-cost efficient computational framework are the areas to be considered for modelling of photobioreactor in near future. In addition, it is necessary to use process intensification techniques for photobioreactors for improving their hydrodynamics, mixing and mass transfer performances, and algal growth productivity.