Anthraquinone (AQS)/polyaniline (PANI) modified carbon felt (CF) cathode for selective H2O2 generation and efficient pollutant removal in electro-Fenton

Additive manufacturing-derived free-standing 3D pyrolytic carbon electrodes for sustainable microbial electrochemical production of H2O2

Producing H2O2 via microbial electrosynthesis is a cost-effective and environmentally favorable alternative to the costly and environmentally hazardous anthraquinone method. However, most studies have relied on carbon electrodes with two-dimensional (2D) surfaces (e.g., graphite), which have limited surface area and active sites, resulting in suboptimal H2O2 production. In this study, we demonstrate the enhanced efficiency of microbial H2O2 synthesis using three-dimensional (3D) electrodes produced through additive manufacturing technology due to their larger surface area than conventional carbon electrodes with 2D surfaces. This work innovatively combines 3D printed pyrolytic carbon (3D PyrC) electrodes with highly defined outer geometry and internal mesh structures derived from additive manufacturing with high-temperature resin precursors followed by pyrolysis with microbial electrochemical platform technology to achieve efficient H2O2 synthesis. The 3D PyrC electrode produced a maximum of 129.2 mg L-1 of H2O2 in 12 h, which was 2.3-6.9 times greater than conventional electrodes (e.g., graphite and carbon felt). Furthermore, the scalability, reusability and mechanical properties of the 3D PyrC electrode were exemplary, showcasing its practical viability for large-scale applications. Beyond H2O2 synthesis, the study explored the application of the 3D PyrC electrode in the bio-electro-Fenton process, demonstrating its efficacy as a tertiary treatment technology for the removal of micropollutants. This dual functionality underscores the versatility of the 3D PyrC electrode in addressing both the synthesis of valuable chemicals and environmental remediation. This study shows a novel electrode design for efficient, sustainable synthesis of H2O2 and subsequent environmental remediation.

A carbon felt cathode modified by acidic oxidised carbon nanotubes for the high H2O2 generation and its application in electro-Fenton

Herein, a carbon felt (CF) cathode modified by the acidic oxidised carbon nanotubes (OCNTs) exhibited a high yield of the H2O2 generation in electro-Fenton. Rotating disk electrode (RDE) measurements showed that the selective generation of H2O2 occurred on the CF cathode coated by OCNTs (OCNTs/CF), which was attributed to the high amount of oxygen-containing functional groups in OCNTs. Moreover, the pollutant degradation efficiency could almost reach 100% within 60 min in electro-Fenton with OCNTs/CF as the cathode. Furthermore, the pollutant removal efficiency was kept constant after five consecutive cycles, indicating the high stability of OCNTs/CF cathode. Besides, the hydrophilicity of OCNTs/CF cathode was significantly enhanced owing to the abundant oxygen-contained functional groups on the surface of the OCNTs/CF cathode, which facilitated the mass transfer between the OCNTs/CF cathode and the reactants in the bulk solution. To reveal the possible mechanism in electro-Fenton equipped with the OCNTs/CF cathode, quenching experiments and electron paramagnetic resonance (EPR) investigations were further conducted. This work provided valuable insights into the fabrication of the non-metallic cathode with a high ability towards H2O2 generation in electro-Fenton for efficient pollutant removal.

Facile Synthesis of Carbon-Based Inks to Develop Metal-Free ORR Electrocatalysts for Electro-Fenton Removal of Amoxicillin

The electro-Fenton process is based on the generation of hydroxyl radicals (OH•) from hydroxide peroxide (H2O2) generated in situ by an oxygen reduction reaction (ORR). Catalysts based on carbon gels have aroused the interest of researchers as ORR catalysts due to their textural, chemical and even electrical properties. In this work, we synthesized metal-free electrocatalysts based on carbon gels doped with graphene oxide, which were conformed to a working electrode. The catalysts were prepared from organic-gel-based inks using painted (brush) and screen-printed methods free of binders. These new methods of electrode preparation were compared with the conventional pasted method on graphite supports using a binder. All these materials were tested for the electro-Fenton degradation of amoxicillin using a homemade magnetite coated with carbon (Fe3O4/C) as a Fenton catalyst. All catalysts showed very good behavior, but the one prepared by ink painting (brush) was the best one. The degradation of amoxicillin was close to 90% under optimal conditions ([Fe3O4/C] = 100 mg L-1, -0.55 V) with the catalyst prepared using the painted method with a brush, which had 14.59 mA cm-2 as JK and a H2O2 electrogeneration close to 100% at the optimal voltage. These results show that carbon-gel-based electrocatalysts are not only very good at this type of application but can be adhered to graphite free of binders, thus enhancing all their catalytic properties.

Waste coconut shell-derived carbon monolith as an efficient binder-free cathode for electrochemical advanced oxidation treatment of endocrine-disrupting compounds

Discharge of endocrine-disrupting compounds such as methylparaben (MePa) into natural water bodies deteriorates the aquatic ecosystem. In this regard, electrochemical oxidation (EO) and electro-Fenton (EF) processes are acknowledged as effective methods to eliminate biorecalcitrant compounds from different wastewater matrices. In these systems, the H2O2-producing ability of carbon-based cathodes is put to advantage for producing homogenous hydroxyl radicals by simulating Fenton's reaction, which dramatically augments the contaminant removal efficiency. However, commercial carbon based cathodes are not economically affordable, especially for voluminous treatment. Hence in the present work, waste-derived carbonised coconut shell (CCS) monolith was employed as a cathode in EO and EF treatment of MePa. Almost the entire MePa with initial concentration of 10 mg/L was removed in 60 min by EO and 45 min by EF process at neutral pH, applied current density of 7.5 mA/cm2, NaCl concentration of 1.0 g/L and 10 mg/L of Fe2O3 dosing. The MePa removal efficiency of the CCS cathode-fitted system after 60 min was better than the commercial graphite plate and Ti-based mixed metal oxide employing system due to higher H2O2 electrosynthesis (H2O2 = 9.0 ± 0.6 mg/L after 60 min). Moreover, the same setup was used for treating 10 mg/L of MePa-spiked real sewage and demonstrated MePa and total organic carbon removal efficiency of 80.16 ± 2.31% and 37.42 ± 3.50%, respectively, in 45 min. Further, the CCS-mediated EF treatment achieved >90% removal of MePa for eight continuous batch cycles and recorded a current density drop of just 0.23% per cycle. The degradation pathway and toxicity assessment of the intermediates using the Ecological Structure Activity Relationships (ECOSAR) tool supported the eco-friendliness of the current treatment scheme.

Anthraquinone-Polyaniline-Integrated Textile Platforms for In Situ Electrochemical Production of Hydrogen Peroxide for Microbial Deactivation

Hydrogen peroxide (H₂O₂) is a versatile and effective disinfectant against common pathogenic bacteria such as Escherichia coli (E. coli). Electrochemical H₂O₂ generation has been studied in the past, but a lack of studies exists on miniaturized electrochemical platforms for the on-demand synthesis of H₂O₂ for antibacterial applications. In this article, a chemically modified cotton textile platform capable of in situ H₂O₂ production is demonstrated for E. coli deactivation. The cotton textile was modified by layer-by-layer coating with conductive carbon nanotubes/cellulose nanocrystals (CNT/CNC) and a polymer of polyaniline (PANI) decorated with anthraquinone (AQ), designated as the AQ@PANI@CNT/CNC@textile antibacterial patch. The AQ@PANI@CNT/CNC@textile antibacterial textile patch H₂O₂ production capabilities were evaluated using both electrochemical and colorimetric methods. The AQ@PANI@CNT/CNC@textile antibacterial patch electrochemically produced H₂O₂ concentrations up to 209 ± 25 µM over a 40 min period and displayed a log reduction of 3.32 for E. coli over a period of 2 h. The AQ@PANI@CNT/CNC@textile antibacterial patch offers promise for use as a self-disinfecting pathogen control platform.

Interactions between H2O2 and dissolved organic matter during granular activated carbon-based residual H2O2 quenching from the upstream UV/H2O2 process

Granular activated carbon (GAC) filtration can be employed to synchronously quench residual H₂O₂ from the upstream UV/H₂O₂ process and further degrade dissolved organic matter (DOM). In this study, rapid small-scale column tests (RSSCTs) were performed to clarify the mechanisms underlying the interactions between H₂O₂ and DOM during the GAC-based H₂O₂ quenching process. It was observed that GAC can catalytically decompose H₂O₂, with a long-lasting high efficiency (>80% for approximately 50,000 empty-bed volumes). DOM inhibited GAC-based H₂O₂ quenching via a pore-blocking effect, especially at high concentrations (10 mg/L), with the adsorbed DOM molecules being oxidized by the continuously generated ·OH; this further deteriorated the H₂O₂ quenching efficiency. In batch experiments, H₂O₂ could enhance DOM adsorption by GAC; however, in RSSCTs, it deteriorated DOM removal. This observation could be attributed to the different ·OH exposure in these two systems. It was also observed that aging with H₂O₂ and DOM altered the morphology, specific surface area, pore volume, and the surface functional groups of GAC, owing to the oxidation effect of H₂O₂ and ·OH on the GAC surface as well as the effect of DOM. Additionally, the changes in the content of persistent free radicals in the GAC samples were insignificant following different aging processes. This work contributes to enhancing understanding regarding the UV/H₂O₂-GAC filtration scheme, and promoting the application in drinking water treatment.

Porous biochar derived from walnut shell as an efficient adsorbent for tetracycline removal

In this study, a high-performance porous adsorbent was prepared from biochar through a simple one-step alkali-activated pyrolysis treatment of walnut shells, and it was effective in removing tetracycline (TC). The specific surface area (SSA) of potassium hydroxide-pretreated walnut shell-derived biochar pyrolyzed at 900°C (KWS900) increased remarkably compared to that of the pristine walnut shell and reached 1713.87±37.05 m²·g^-1. The maximum adsorption capacity of KWS900 toward TC was 607.00±31.87 mg·g^-1. The pseudo-second-order kinetic and Langmuir isotherm models were well suited to describe the TC adsorption process onto KWS900. The KWS900 exhibited high stability and reusability for TC adsorption in the presence of co-existing anions or cations over a wide pH range of 1.0-11.0. Further investigations demonstrated that the proposed adsorption mechanism involved pore filling, hydrogen bonding, π-π stacking, and electrostatic interaction. These findings provide a valuable reference for developing biochar-based adsorbents for pollutant removal.

Efficient upcycling of iron scrap and waste polyethylene terephthalate plastic into Fe3O4@C incorporated MIL-53(Fe) as a novel electro-Fenton catalyst for the degradation of salicylic acid

The current research demonstrates the efficiency of a low-cost MIL-53(Fe)-metal-organic framework (MOF) derived Fe₃O₄@C (MIL-53(Fe)@Fe₃O₄@C) electrocatalyst in a batch-scale electro-Fenton (EF) process for the degradation of salicylic acid (SA) from wastewater. The electrocatalyst was prepared from the combination of polyethylene terephthalate (PET) and iron scrap wastes. The result showed 91.68 ± 3.61% degradation of 50 mg L^-1 of SA under optimum current density of 5.2 mA cm^-2, and pH of 7.0 during 180 min of electrolysis time. The degradation of SA from waste catalyst was similar to the chemical-based MIL-53(Fe)-derived Fe₃O₄@C (cFe) cathode catalyst. The presence of chloride ions (Cl^-) in the water matrix has shown a strong inhibitory effect on the elimination of SA, followed by nitrate (NO₃^-), and bicarbonate (HCO₃^-) ions. The multiple cyclic voltammetry (CV) analysis and reusability test of waste cathode catalyst showed only 8.03% drop of current density at the end of the 20th cycle and 5% drop of degradation efficiency after 6th cycle with low leaching of iron. The radical scavenging experiment revealed that the HO^• generated via electrochemical generation of H₂O₂ had a prominent contribution in the removal of SA compared to HO₂^•/O₂^•-. Besides, possible catalysis mechanism and degradation pathways were deduced. Furthermore, a satisfactory performance in the treatment of SA spiked in real water matrices was also observed by waste-derived Fe₃O₄@C cathode catalyst (wFe). Additionally, the total operating cost and toxicity analysis showed that the as-synthesized wFe cathode catalyst could be appropriate for removing organic pollutants from wastewater in the large-scale application.

Flow-through heterogeneous electro-Fenton system using a bifunctional FeOCl/carbon cloth/activated carbon fiber cathode for efficient degradation of trimethoprim at neutral pH

The synthesis of multifunctional cathode with high-efficiency and stable catalytic activity for simultaneously producing and activating H₂O₂ is an effective way for promoting the performance of heterogeneous electro-Fenton process (HEF). In addition, accelerating mass transfer by adopting a flow-through reactor is also great importance because of its better utilization of catalysts and adequate contact of the contaminant with the oxidants generated on the electrode surface. Herein, a novel flow-through HEF (FHEF) system was designed for the degradation of trimethoprim (TMP) using bifunctional cathode with a sandwich structure FeOCl nanosheets loaded onto carbon cloth (CC) and activated carbon fiber (ACF) (FeOCl/CC/ACF). The cathode exhibited excellent performance in activating H₂O₂ for the in-situ generation of hydroxyl radicals (^•OH). The electron spin resonance (ESR) measurements and radical quenching tests proved that the high production of ^•OH in the FHEF process was favorable to the high catalytic efficiency. 25 mg L^-1 TMP was entirely degraded after 60 min, with the TOC removal of 62.6% (180 min) at pH 6.8, 9.0 mA cm^-2, and flux rate 210 mL min^-1. Moreover, the degradation rate still could reach 83% (60 min) after 10 cycles without obvious valence and crystal phase changes. Simultaneously, the current utilization rate has also been greatly enhanced, with an average current efficiency of 69.9% and a low energy consumption of 0.28 kWh kg^-1. The reasonable degradation pathways for TMP were proposed based on the UPLC-QTOF-MS/MS results. Finally, the results of toxicological simulation showed a declining trend in the toxicity of the samples during TMP degradation. These results claim that the FeOCl/CC/ACF-FHEF system is an efficient and economical technology for the treatment of organic contaminants in effluents.

A comprehensive review on reactive oxygen species (ROS) in advanced oxidation processes (AOPs)

In this account, the reactive oxygen species (ROS) were comprehensively reviewed, which were based on electro-Fenton and photo-Fenton processes and correlative membrane filtration technology. Specifically, this review focuses on the fundamental principles and applications of advanced oxidation processes (AOPs) based on a series of nanomaterials, and we compare the pros and cons of each method and point out the perspective. Further, the emerging reviews regarding AOPs rarely emphasize the involved ROS and consider the convenience of radical classification and transformation mechanism, such a review is of paramount importance to be needed. Owing to the strong oxidation ability of radical (e.g., •OH, O₂^•-, and SO₄^•-) and non-radical (e.g., ¹O₂ and H₂O₂), these ROS would attack the organic contaminants of emerging concern, thus achieving the goal of environmental remediation. Hopefully, this review can offer detailed theoretical guidance for the researchers, and we believe it able to offer the frontier knowledge of AOPs for wastewater treatment plants (WWTPs).