CFD-assisted modeling of the hydrodynamic cavitation reactors for wastewater treatment - A review

Synergistic optimization of baffles and aeration to improve the Light/Dark cycle of microalgae photobioreactor for enhanced nitrogen removal performance: Computational fluid dynamics and experimental verification

Microalgae photobioreactor (PBR) is a kind of efficient wastewater treatment system for nitrogen removal. However, there is still an urgent need for process optimization of PBR. Especially, the synergistic effect and optimization of light and flow state poses a challenge. In this study, the computational fluid dynamics is employed for simulating the optimization of the number and length of the internal baffles, as well as the aeration rate of PBR, which in turn leads to the optimal growth of microalgae and efficient nitrogen removal. After optimization, the Light/Dark cycle of the reactor B is shortened by 51.6 %, and the biomass increases from 0.06 g/L to 3.94 g/L. In addition, the removal rate of NH4+-N increased by 106.0 % to 1.56 mg L-1 h-1. This work provides a feasible method for optimizing the design and operational parameters of PBR aiming the engineering application.

A synergistic approach combining computational fluid dynamics simulation with hydrolysis-acidification for dye wastewater treatment

Wastewater treatment is effectively conducted using anaerobic biological methods. Nevertheless, the efficiency of these methods can be hindered by challenges like short-circuits and dead zones, particularly in treating persistent contaminants. This work utilized computational fluid dynamics (CFD) simulations to enhance water distribution, ensuring uniform interactions between solid and liquid phases, and thus mitigating issues related to short-circuits and dead zones. Such enhancements notably amplified the anaerobic biological process's efficiency. Furthermore, dye biodegradability was improved through the application of the hydrolysis acidification technique. Optimal hydraulic retention time for the hydrolysis-acidification reactor, established at 9 h, was determined via sludge cultivation and domestication for stable operation. During stable operation, an elevation in effluent volatile fatty acids was observed, alongside a COD removal rate fluctuating between 15% and 29%. Approximately 50% was noted as the rate of color removal. Simultaneously, a noticeable decrease in effluent pH occurred, with total nitrogen removal approximating 8%. An estimated BOD5/COD ratio of 0.32 was recorded. The incorporation of microbial agents led to an enhanced COD removal, ranging from 28% to 33%, thereby stabilizing the effluent BOD5/COD ratio at around 0.35. This research highlights the advantages of optimizing water distribution in anaerobic reactors, particularly when combined with hydrolysis-acidification techniques, effectively addressing issues of short-circuits and dead zones.

Investigation of singlet oxygen and superoxide radical produced from vortex-based hydrodynamic cavitation: Mechanism and its relation to cavitation intensity

Presently, the hydroxyl radical oxidation mechanism is widely acknowledged for the degradation of organic pollutants based on hydrodynamic cavitation technology. The presence and production mechanism of other potential reactive oxygen species (ROS) in the cavitation systems are still unclear. In this paper, singlet oxygen (1O2) and superoxide radical (·O2-) were selected as the target ROS, and their generation rules and mechanism in vortex-based hydrodynamic cavitation (VBHC) were analyzed. Computational fluid dynamics (CFD) were used to simulate and analyze the intensity characteristics of VBHC, and the relationship between the generation of ROS and cavitation intensity was thoroughly revealed. The results show that the operating conditions of the device have a significant and complicated influence on the generation of 1O2 and ·O2-. When the inlet pressure reaches to 4.5 bar, it is more favorable for the generation of 1O2 and ·O2- comparing with those lower pressure. However, higher temperature (45 °C) and aeration rate (15 (L/min)/L) do not always have positive effect on the 1O2 and ·O2- productions, and their optimal parameters need to be analyzed in combination with the inlet pressure. Through quenching experiments, it is found that 1O2 is completely transformed from ·O2-, and ·O2- comes from the transformation of hydroxyl radicals and dissolved oxygen. Higher cavitation intensity is captured and shown more disperse in the vortex cavitation region, which is consistent with the larger production and stronger diffusion of 1O2 and ·O2-. This paper shed light to the generation mechanism of 1O2 and ·O2- in VBHC reactors and the relationship with cavitation intensity. The conclusion provides new ideas for the research of effective ROS in hydrodynamic cavitation process.

Revealing the origins of vortex cavitation in a Venturi tube by high speed X-ray imaging

Hydrodynamic cavitation is useful in many processing applications, for example, in chemical reactors, water treatment and biochemical engineering. An important type of hydrodynamic cavitation that occurs in a Venturi tube is vortex cavitation known to cause luminescence whose intensity is closely related to the size and number of cavitation events. However, the mechanistic origins of bubbles constituting vortex cavitation remains unclear, although it has been concluded that the pressure fields generated by the cavitation collapse strongly depends on the bubble geometry. The common view is that vortex cavitation consists of numerous small spherical bubbles. In the present paper, aspects of vortex cavitation arising in a Venturi tube were visualized using high-speed X-ray imaging at SPring-8 and European XFEL. It was discovered that vortex cavitation in a Venturi tube consisted of angulated rather than spherical bubbles. The tangential velocity of the surface of vortex cavitation was assessed considering the Rankine vortex model.

Effect of the arrangement of cavitation generation unit on the performance of an advanced rotational hydrodynamic cavitation reactor

Hydrodynamic cavitation (HC) is widely considered a promising process intensification technology. The novel advanced rotational hydrodynamic cavitation reactors (ARHCRs), with considerably higher performance compared with traditional devices, have gained increasing attention of academic and industrial communities. The cavitation generation unit (CGU), located on the rotor and/or stator of an ARHCR, is utilized to generate cavitation and consequently, its geometrical structure is vital for the performance. The present work studied, for the first time, the effect of the arrangement of CGU on the performance of a representative ARHCR by employing computational fluid dynamics based on the "simplified flow field" strategy. The effect of CGU arrangement, which was neglected in the past, was evaluated: radial offset distance (c), intersection angle (ω), number of rows (N), circumferential offset angle (γ), and radial spacing (r). The results indicate that the CGU, with an arrangement of a low ω and moderate c, N, γ, and r, performed the highest cavitation efficiency. The corresponding reasons were analyzed by combining the flow field and cavitation pattern. Moreover, the results also exposed a weakness of the "simplified flow field" strategy which may induce the unfavorable "sidewall effect" and cause false high-pressure region. The findings of this work may provide a reference value to the design of ARHCRs.

Effect of the association of coagulation/flocculation, hydrodynamic cavitation, ozonation and activated carbon in landfill leachate treatment system

Mature landfill wastewater is a complex effluent due to its low biodegradability and high organic matter content. Currently, mature leachate is treated on-site or transported to wastewater treatment plants (WWTPs). Many WWTPs do not have the capacity to receive mature leachate due to its high organic load leading to an increase in the cost of transportation to treatment plants more adapted to this type of wastewater and the possibility of environmental impacts. Many techniques are used in the treatment of mature leachates, such as coagulation/flocculation, biological reactors, membranes, and advanced oxidative processes. However, the isolated application of these techniques does not achieve efficiency to meet environmental standards. In this regard, this work developed a compact system that combines coagulation and flocculation (1st Stage), hydrodynamic cavitation and ozonation (2nd Stage), and activated carbon polishing (3rd Stage) for the treatment of mature landfill leachate. The synergetic combination of physicochemical and advanced oxidative processes showed a chemical oxygen demand (COD) removal efficiency of over 90% in less than three hours of treatment using the bioflocculant PGα21Ca. Also, the almost absolute removal of apparent color and turbidity was achieved. The remaining CODs of the treated mature leachate were lower when compared to typical domestic sewage of large capitals (COD ~ 600 mg L^-1), which allows the interconnection of the sanitary landfill to the urban sewage collection network after treatment in this proposed system. The results obtained with the compact system can help in the design of landfill leachate treatment plants, as well as in the treatment of urban and industrial effluents which contains different compounds of emerging concern and persistence in the environment.