Changes in distribution and microstructure of bauxite residue aggregates following amendments addition

Migration and transformation behaviors of potentially toxic elements and the underlying mechanisms in bauxite residue: Insight from various revegetation strategies

Revegetation is a promising strategy for large-scale bauxite residue disposal and management, potentially influencing the geochemical stability of potentially toxic elements (PTEs) through rhizosphere processes. However, the geochemical behaviors of PTEs and the underlying mechanisms during bauxite residue revegetation remain unclear. This study examined the migration and transformation behaviors of PTEs and their underlying mechanisms in the bauxite residue-vegetation-leachate system under various revegetation strategies, including single and co-planting of perennial ryegrass (Lolium perenne L.) and white clover (Trifolium repens L.), over a 100-day microcosm experiment. The results showed significant decreases in pH, EC, Na, Al, and Cr levels in the leachate under various revegetation strategies, with slight increases in Cu, V, As, and Pb. Over time, the pH, EC, Na, Cr, Cu, V, Pb, and As levels in the leachate decreased, while those of Al, Fe, Mn, and Zn increased. The mean pH, EC, and concentrations of Na, Al, Fe, and Cr in the leachate of the revegetated treatments decreased by 6%-8%, 21%-33%, 2%-4%, 19%-27%, 7%-22%, and 15%-26%, respectively, while the mean concentrations of Mn, V, Zn, and As increased by 47%-134%, 26%-46%, 39%-47%, and 3%-10%, respectively, compared to the unamended treatment. Co-planting generally exhibited a greater impact on leachate components compared to single planting. Available contents of Al, Cr, and Pb decreased by 81%-83%, 57%-77%, and 55%-72%, respectively, while those of other PTEs increased in the revegetated bauxite residue. Co-planting significantly reduced the availability of PTEs compared to single planting. Except for Na and Mn, the bioaccumulation and transportation factors of PTEs in both vegetation species remained below 1 under various revegetation strategies. The migration and transformation behaviors of PTEs in the bauxite residue-vegetation-leachate system were mainly influenced by pH and nutrient levels. These findings provide new insights into the migration and transformation behaviors of PTEs during bauxite residue revegetation.

Pioneer plants promote soil formation in a mixture of bauxite tailings and red mud

The disposal of bauxite tailings and red mud is a concern for the sustainable development of the Al industry. Our previous study demonstrated that the disposal of bauxite tailings and red mud as a soil-like matrix (BRM) has great application potential for revegetation after bauxite mining with suitable pioneer species promoting soil formation in the BRM. The present study evaluated the improvement effects of six pioneer plants (Celosia argentea, Bassia scoparia, Suaeda glauca, Melilotus suaveolens, Sorghum sudanense, and Sesbania cannabina) on the physicochemical properties and microbial communities of BRM. The results indicated that the pioneer plants significantly decreased salinity and alkalinity and increased micropore volume, available phosphorus, and organic matter in the BRM (p < 0.05). Furthermore, microbial diversity and network stability in BRM significantly increased after planting pioneer plants. The partial least-squares path model analysis showed that pore structure improvement was most important in the plant promotion of soil formation in BRM. Although all six plants grew well on BRM, C. argentea had the highest shoot biomass and root volume. Compared with other plants, C. argentea increased the micropore volume of BRM. In addition, M. suaveolens showed a greater ability to regulate BRM salinity and alkalinity, resulting in a more significant decrease in the abundance of halophilic bacteria. A comprehensive evaluation based on gray relation analysis indicated that C. argentea and M. suaveolens are suitable pioneer plants for revegetation in BRM disposal areas.

Amelioration of the physicochemical properties enhanced the resilience of bacteria in bauxite residues

Bacteria-driven strategies have gained attention because of their effectiveness, viability, and cost-efficiency in the soil formation process of bauxite residues. However, further investigation is needed to enhance the extreme environment of bauxite residues and facilitate long-term sustainable development of bacteria. Here, soil, phosphogypsum, and leaf litter were selected as amendments, and soil and leaf litter were also used as bacterial inoculants in a 12-month microcosm experiment with bauxite residues. The results showed significant improvements in physicochemical properties, including alkalinity, organic carbon content, nutrient availability, and physical structure, when bauxite residue was mixed with amendments, particularly when different amendments were combined. The diversity, structure, and function of the bacterial community were significantly enhanced with the amelioration of the physicochemical properties. In the treated samples, especially those treated with a combination of different amendments, the relative abundance (RA) of alkali-resistant bacterial taxa decreased, whereas the RA of some common taxa found in normal soil increased, and the structure of the bacterial community gradually changed towards that of normal soil. A strong correlation between physicochemical and biological properties was found. These findings suggest that rational application of soil, phosphogypsum, and leaf litter effectively improves the environmental conditions of bauxite residues and facilitate long-term sustainable bacterial communities.

Reforestation Increases the Aggregate Organic Carbon Concentration Induced by Soil Microorganisms in a Degraded Red Soil, Subtropical China

In the process of biological carbon (C) sequestration during reforestation in degraded red soil, due to the decomposition of soil microorganisms, the interaction between soil organic carbon (SOC) and aggregates has an important effect on soil C sequestration. In this study, six common reforestation models and three soil layers were selected in a degraded red soil area of the central subtropical region to determine the composition of soil aggregates and the distribution of SOC in soil aggregates. Based on the results of the soil physicochemical properties and microbial community composition biomass, we assessed the changes in aggregate-associated organic C storage during fluctuations in the stability of the aggregates. After reforestation, the SOC stock increased by 131.28-140.00%. Compared with the three pure forests and broad-leaved mixed forests, coniferous and broad-leaved mixed forests showed the largest proportion of macroaggregates (85.48-89.37%) and higher SOC accumulation. Soil microbial biomass mainly affected the decomposition process of SOC by affecting the stability of the soil aggregates, and the effect of bacteria was more significant. Coniferous and broad-leaved mixed forests can provide more soil microorganisms and C sources than pure forest, thus promoting macroaggregate formation and stability and related organic C storage. This reforestation model has greater C sequestration potential.

Evaluating the effects of formation and stabilization of opal/sand aggregates with organic matter amendments

Opal (SiO₂·nH₂O, amorphous silica), the by-product of alumina extraction from coal fly ash (CFA), has a strong adsorption capacity and is also an important component of clay minerals in soils. The combining of opal with sand to form artificial soils is an effective disposal strategy for large-scale CFA stockpiles and reduction of environmental risk. Nevertheless, its poor physical condition limits plant growth. Organic matter (OM) amendments have broad potential applications for water-holding and improving soil aggregation. Effects of OMs (vermicompost (VC), bagasse (BA), biochar (BC) and humic acid (HA)) on the formation, stability and pore characteristics of opal/sand aggregates were evaluated through 60-day laboratory incubation experiments. Results demonstrated that four OMs could reduce pH, with BC having the most significant effect, VC significantly increasing the electrical conductivity (EC) and TOC content of the aggregates. Except for HA, other OMs could improve the aggregates' water-holding capacity. The mean weight diameter (MWD) and percentage of >0.25 mm aggregates (R_0.25) of BA-treated aggregates were the largest, and BA had the most noticeable contribution to macro-aggregate's formation. The best aggregate stability was obtained with HA treatment, meanwhile the percentage of aggregate destruction (PAD_0.25) decreased with the addition of HA. After amendments, the proportion of organic functional groups increased, which favored aggregate's formation and stability; the surface pore characteristics were improved, with the porosity ranging from 70% to 75%, reaching the level of well-structured soil. Overall, the addition of VC and HA can effectively promote aggregates' formation and stabilization. This research may play a key role in converting CFA or opal into artificial soil. The combining of opal with sand to form artificial soil will not only solve the environmental problems caused by large-scale CFA stockpiles but will also enable the comprehensive utilization of siliceous materials in agriculture.

Research and development trend of green mining: a bibliometric analysis

As green development has become a mainstream feature of modern development, green technology has become an inevitable trend in the development of mining technology, and related research on the subject continues to accumulate. Based on the bibliometric analysis of the green mining (GM) research from 2001 to 2020, we try to capture GM research and development trends from the perspective of global green development. The results show that the growth rate of GM research is much higher than that of conventional mining research, and the research results are growing rapidly. A visual collaborative network was created to identify the main research countries and author distribution and explore the most contributed journals. The research themes in GM show an evolution from sustainability theory to the application of green technologies in mines to the establishment of long-term mechanisms and policy regulation. The keyword co-occurrence results show that the current GM research covers the whole life cycle of mines. Soil, waste disposal, and recycling are long-standing research hotspots, and the most relevant articles are about resource recycling. Based on the keyword co-occurrence results, the proportion of restoration and management research has rapidly increased from 7.3 to 28.9%. Ecological restoration, reclamation and monitoring, remote sensing, and other technologies are more closely integrated usually accompanied by research related to evaluation and management. With the evolution of the theme, the research on GM is becoming more and more comprehensive. It reflects an extremely strong interdisciplinary and cross-disciplinary character.

Bauxite residue valorization - Soil conditioners production through composting with palm oil mill residual biomass

Bauxite residue (BR) is a by-product of Bayer process, which is applied for alumina production. Due to its inherent alkalinity and sodicity, the use of BR is globally limited to 23% of the 150 million tons (Mt) produced annually. Maximizing alternative and large-scale uses of BR is a game changer to promote the sustainability of the aluminum production chain. As a strategy for BR valorization, a soil conditioner composed of BR and palm oil residual biomass was proposed. Here we evaluate the BR (25%, 50% and 75%) batch composting with raw palm oil mill waste (POMW) and palm oil compost (POC). The pH, EC, total N and organic carbon, C:N ratio, water holding capacity (WHC), cation exchange capacity (CEC), granulometry and elemental composition were determined after 90 days of composting. Changes in temperature, pH and EC curves were observed during composting of soil conditioners for 90 days. Composting reduced the alkalinity and sodicity of BR, increasing CEC, moisture, organic carbon and total nitrogen. The formulation containing 25% of BR and 75% of POC showed WHC ≥ 60% and CEC ≥ 200 mmol_c·kg^-1, meeting the Brazilian legislation for production and commercialization of soil conditioners. This strategy could potentially consume 7.6% of all BR produced annually in the largest Brazilian alumina refinery. Concentrations of potentially toxic elements were far below the allowable levels in all formulations. Major and minor plant nutrients were present and the composting aggregated small particles in BR. Composting of BR is a new alternative for the valorization of mining tailings, allowing the development of an environmentally friendly and zero-waste product, which can be applied on a large scale in agriculture to improve soil fertility.

Calcification-Carbonation Method for Bayer Red Mud Treatment: Carbonation Performance of Hydrogarnets

Hydrogarnets are vital intermediate products in the calcification- carbonation method, which is designed for Bayer red mud treatment. Their carbonation performance greatly depends on SiO₂ substitution. In this study, different SiO₂-substituted hydrogarnets were synthesized and characterized. Then, batch experiments were performed to evaluate the potential effects of important parameters such as CO₂ pressure, and SiO₂ substitution degree (x) on the carbonation process. The SiO₂ substitution degrees of the hydrogarnets synthesized at 60, 120, 180, and 240°C were 0.27, 0.36, 0.70, and 0.73, respectively. As the SiO₂ substitution degree increased, the hydrogarnet carbonation extents gradually declined. With an increase in CO₂ pressure, the hydrogarnet carbonation percentages increased gradually and rose from 80.33% to 98.19% within 120 min. The phases detected in the carbonized products were strip-like aragonite as well as some calcite; the Al-rich and Si-rich phases in the carbonized products were amorphous.

Recovery of microbial community in strongly alkaline bauxite residues after amending biomass residue

The aim of this study was to characterize the effects of cornstalk biomass amendments on microbial communities in bauxite residues (BRs) by phylogenetic analysis. Improvements in soil geochemical, physical, and biological properties were assessed to identify the major factors controlling microbial community development in BRs. After one year of incubation, the salinity and structure of the amended BRs had gradually improved, with pH dropping from 11.39 to 9.89, the exchangeable sodium percentage (ESP) dropping from 86.3% to 35.2%, and the mean weight diameter (MWD) rising from 0.12 mm to 0.38 mm. Further analysis of community level physiological profiles (CLPP) showed that the microbial utilization of different carbohydrates had shifted significantly, in addition to increases in the diversity index H' (0.7-7.34), U (2.16-3.14), and the average well color development (0.059-1.08). Over the one-year outside incubation, the dominant fungal phyla in the BRs had shifted gradually from Ascomycota (85.64%) to Ascomycota (52.07%) and Basidiomycota (35.53%), while the dominant bacterial phyla had shifted from Actinobacteria (38.47%), Proteobacteria (21.39%), and Gemmatimonadetes (12.72%) to Actinobacteria (14.87%), Proteobacteria (23.53%), and Acidobacteria (14.37%). Despite these shifts, microbial diversity remained lower in the amended BRs than in the natural soil. Further redundancy analysis indicated that pH was the major factor driving shifts in the bacterial community, while aggregates were the major factor driving shifts in the fungal community. This study demonstrated that amendment with cornstalk biomass shifted the microbial community in the BRs from halophilic groups to acidogenic groups by improving the soil environmental conditions.

Accelerated alkalinity regulation and long-term dry-wet aging durability for bauxite residue remediated with biomass pyrolysis

Biomass fermentation provides a potential route toward the ecological disposal for the bauxite residue (BR) with high alkalinity issues. However, how to accelerate the remediation of the alkaline problem with a long-term durability is still a big challenge. Herein, we investigated the acceleration of the decomposition of straw toward organic acid species via a pyrolysis strategy as well as the pH stability during long-term dry-wet aging for the treated BR. The pH of pyrolytic BR at 300 °C is stabilized at around 8.90 after 70 days' dry-wet aging. During the aging, the main Ca-contained alkaline minerals of calcite and cancrinite are dissolved and the content of exchangeable Na⁺ is reduced. This pyrolysis process can decompose straw quickly and produce more organic matters that are easily degraded to fulvic and humic acid as evidenced by 3D fluorescence spectrum analysis. Compared to the fermentation with straw under natural conditions, the alkalinity regulation of BR after pyrolysis is featured with shorter period and lower pH as well as long-term pH stability. Therefore, the synergistic pyrolysis of BR with straw provides an alternative method to address the alkaline issues, which is conducive to promoting the soil formation of BR.

Resilience of fungal flora in bauxite residues amended with organic matter and vermiculite/fly ash

The fungal community and soil geochemical, physical and biological parameters were analyzed, respectively, in bauxite residues (BRs) treated with organic matter and vermiculite/fly ash by phylogenetic analysis of ITS-18 S rRNA, community level physiological profiles (CLPP) and so on. The results indicated that after amendment of the BR, microbial utilization of carbohydrates and their enzyme activities were significantly increased, but fungal compositions at the phylum level were similar and dominated by the phylum of Ascomycota (82.05-98.96%, RA: relative abundance) after one year of incubation. The fungal taxa in the amended BR treatments, however, show significantly less alpha and beta diversity compared with the reference soils, although they still harbor a substantial novel taxon. The combined amendment of organic matter (OM) and vermiculite/fly ash significantly increases the fungal taxa at the genus and species level compared with solely OM amendment. The results of the following canonical correspondence analysis found that, over 90% variation of the fungal community could be explained by pH, OM and mean weight diameter (MWD) of aggregates; but the biological indicators, including urease (UR), dehydrogenase (DHA) and the value of average well color development (AWCD) could explain only 50% variation of the fungal flora in BRs. This paper indicated that resilience of fungal community in BRs was positively correlated with the BRs' improvement in fertility as well as biogeochemical properties, but alkalinity must be firstly decreased to the target level of BRs' rehabilitation.

Experimental Evaluation of PM Emission from Red Mud Basins Exposed to Wind Erosion

The disposal of industrial and mineral processing residues represents a major concern for human health and the environment as a whole. In order to reduce the impact on soil and groundwater due to the waste leachability, the implementation of environmental regulations worldwide has favored the conversion of the disposal techniques from wet to dry (i.e., dry stacking or dry disposal). Such a change in the storage practice may cause the increase of particulate matter (PM) emission from the dry surfaces of the tailings exposed to wind erosion. Considering the significance of the environmental issue on a global scale and the increasingly stricter orientation of environmental policies, the need for modeling tools capable of estimating the contribution of tailing basins to air pollution becomes apparent. The paper deals with the disposal of red mud resulting from the bauxite processing in the alumina industry. An experimental research was carried with an environmental wind tunnel to estimate the Emission Factor (EF) of the basin surfaces as a function of the main affecting variables (i.e., residue water content and wind velocity). The article reports the results of the experimental test carried out on the red mud from a major basin located in Sardinia (Italy).

Dealkalization processes of bauxite residue: A comprehensive review

Bauxite residue is a kind of strong alkaline waste produced in the production of alumina. Its long-term storage poses a potential threat to the environment. With the tightening of environment policies in various countries, the strong alkalinity of bauxite residue has become a bottleneck restricting the sustainable development of aluminum industry all over the world. This review covers the composition characteristics of bauxite residue, and describes the Bayer process in detail, where emphasis is put on the formation of alkaline substances in bauxite residue and its release process in long-term storage. This review focuses on several typical processes for the management of bauxite residue alkalinity in recent decades around the world. The phase transformation mechanisms, merits and limitations, as well as application status are discussed. The potential application values of these typical methods are evaluated based on process characteristics. The large amount and varied characteristics of bauxite residue determine that it is unrealistic to solve the dealkalization problem of all bauxite residue with one method. It is recommended that the appropriate dealkalization process of bauxite residue should be selected according to the characteristics of bauxite residue and regional resources, as well as the planning of subsequent application.

Variation on leaching behavior of caustic compounds in bauxite residue during dealkalization process

Bauxite residue, a byproduct of alumina manufacture, is a serious environmental pollutant due to its high leaching contents of metals and caustic compounds. Four typical anions of CO₃^2-, HCO₃^-, Al(OH)₄^- and OH^- (represented caustic compounds) and metal ions (As, B, Mo and V) were selected to assess their leaching behavior under dealkalization process with different conditions including liquid/solid ratio (L/S ratio), temperature and leaching time. The results revealed that washing process could remove the soluble composition in bauxite residue effectively. The leaching concentrations of typical anions in bauxite residue decreased as follows: c(CO₃^2-) > c(HCO₃^-) > c[Al(OH)₄^-] > c(OH^-). L/S ratio had a more significant effect on leaching behavior of OH^-, whilst the leaching concentration of Al(OH)₄^- varied larger underleaching temperature and time treatment. Under the optimal leaching, the total alkaline, soluble Na concentrations, exchangeable Ca concentrations were 79.52, 68.93, and 136.0 mmol/L, respectively, whilst the soluble and exchangeable content of As, B, Mo and V in bauxite residue changed slightly. However, it should be noted that water leaching has released metal ions such as As, B, Mo and V in bauxite residue to the surrounding environment. The semiquantitative analysis of XRD revealed that water leaching increased the content of gismondine from 2.4% to 6.4%. The SEM images demonstrated the dissolution of caustic compounds on bauxite residue surface. The correlation analysis indicated that CO₃^2- and HCO₃^- could effectively reflect the alkalinity of bauxite residue, and may be regarded as critical dealkalization indicators to evaluate alkalinity removal in bauxite residue.

The dynamic development of bacterial community following long-term weathering of bauxite residue

Bauxite residue is the industrial waste generated from alumina production and commonly deposited in impoundments. These sites are bare of vegetation due to the extreme high salinity and alkalinity, as well as lack of nutrients. However, long term weathering processes could improve residue properties to support the plant establishment. Here we investigate the development of bacterial communities and the geochemical drivers in bauxite residue, using Illumina high-throughput sequencing technology. Long term weathering reduced the pH in bauxite residue and increased its nutrients content. The bacterial community also significantly developed during long term weathering processes. Taxonomic analysis revealed that natural weathering processes encouraged the populations of Proteobacteria, Chloroflexi, Acidobacteria and Planctomycetes, whereas reducing the populations of Firmicutes and Actinobacteria. Redundancy analysis (RDA) indicated that total organic carbon (TOC) was the dominant factors affecting microbial structure. The results have demonstrated that natural weathering processes improved the soil development on the abandoned bauxite residue disposal areas, which also increased our understanding of the correlation between microbial variation and residue properties during natural weathering processes in Bauxite residue disposal areas.

Accelerating the formation of biological soil crusts in the newly dried-up lakebeds using the inoculation-based technique

The disappearance of water bodies and the emergence of dry lakebeds have intensified global environmental challenges such as dust source regions and moving dunes. The rapid formation of biological soil crusts (biocrusts) in these new ecosystems can help to accelerate their sustainability. Thus, we assessed how an inoculation-based technique (IBT) could contribute to the formation of biocrusts in a simulated sandy soil profile collected from the dried region of Lake Urmia, in the northwest of Iran. To this end, a full factorial combination of native bacteria, cyanobacteria, and a combination of the two were inoculated onto an experimental soil. After 120 days, the soil surface properties were measured, and the differences between the treatments were tested. The results showed that microbial inoculation, especially cyanobacteria, accelerated the biocrusts formation and the soil surface stability. Inoculated micro-organisms improved the biocrusts indicators including carbon (225%; p < 0.01) and nitrogen (3200%; p < 0.01) content, available phosphorus (70%; p < 0.01) and potassium (19%; p < 0.05), cation exchange capacity (9.3%; p < 0.05), pH (-1.2%; p < 0.01), electrical conductivity (-23%; p < 0.01), soil moisture (15.7%; p < 0.05), bulk density (-2.5%; p < 0.05), surface roughness (34.8%; p < 0.01), and aggregate stability (133%; p < 0.01), as compared to the non-inoculated soil. Analysis of the scanning electron microscopy images obtained from the soil surface also confirmed the ability of cyanobacteria to create strong bonding between soil particles. Overall, the IBT could be considered as a fast and eco-friendly way for creating/restoring biocrusts in newly dried-up/degraded lands.

Effect of phosphogypsum and poultry manure on aggregate-associated alkaline characteristics in bauxite residue

Bauxite residue is a highly alkaline solid waste with poor physical structure which ultimately limits plant growth. Ecological reconstruction is an effective strategy to improve its environmental management, although soil formation process still requires further investigation. Here, an incubation experiment was used to investigate the effects of phosphogypsum and poultry manure, on aggregate size distribution and aggregate-associated exchangeable bases of bauxite residue. Phosphogypsum and poultry manure additions significantly increased the proportion of 2-1 mm residue aggregates and enhanced mean weight diameter (MWD) of residues in the 0-20 cm and 20-40 cm layers, although little effect was evident in the 40-60 cm layer. Phosphogypsum addition reduced pH and EC values to approximately 8.5 and 200 mS/cm in different size aggregates at 0-20 cm. Exchangeable Ca²⁺ concentration was improved, especially in 0.25-0.05 mm and <0.05 mm aggregates, following amendment additions. The relative contents of katoite and cancrinite in >0.25 mm aggregate fractions were relatively higher, which was consistent with changes in pH. Phosphogypsum and poultry manure changed the microstructure and surrounding pores of residue aggregates, whilst the concentration of Ca on microaggregate surfaces was higher than that on macroaggregates. These findings reveal that application of phosphogypsum and poultry manure directly alter the distribution of exchangeable bases and alkaline indicators within residue aggregates, resulting in aggregate size distribution and microstructure variations.

Effect of amendments on the leaching behavior of alkaline anions and metal ions in bauxite residue

A column leaching experiment was used to investigate the efficacy of amendments on their ability to remove alkaline anions and metal ions from bauxite residue leachates. Treatments included, simulated acid rain (AR), phosphogypsum + vermicompost (PVC), phosphogypsum + vermicompost + simulated acid rain (PVA), and biosolids + microorganisms (BSM) together with controls (CK). Results indicated that amendment could effectively reduce the leachate pH and EC values, neutralize OH^-, CO₃^2-, HCO₃^-, and water soluble alkali, and suppress arsenic (As) content. Correlation analysis revealed significant linear correlations with pH and concentrations of OH^-, CO₃^2-, HCO₃^-, water-soluble alkali, and metal ions. BSM treatment showed optimum results with neutralizing anions (OH^-, CO₃^2-, and HCO₃^-), water soluble alkali, and removal of metal ions (Al, As, B, Mo, V, and Na), which was attributed to neutralization from the generation of small molecular organic acids and organic matter during microbial metabolism. BSM treatment reduced alkaline anions and metal ions based on neutralization reactions in bauxite residue leachate, which reduced the potential pollution effects from leachates on the soil surrounding bauxite residue disposal areas.