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Abstract
Extrusion is a versatile process capable of producing a variety of new and novel foods and ingredients, thus increasing manufacturing opportunities. Further, it could provide nutritious, safe, sustainable, and affordable foods, especially directed at individualized consumer needs. In addition to past research efforts, more investigations should be conducted in order to refine, redesign, or develop new extrusion processing technologies. The present review highlights the current advances made in new and novel food product development by considering the extrusion process, the influencing parameters, and product characteristics and properties; the most promising extrusion processes that can be used in novel food product and ingredient development, such as extrusion cooking, hot-melt extrusion, reactive extrusion, and extrusion-based 3D printing; the possibilities of using various raw materials in relation to process and product development; and the needs for product development modeling along with extrusion process design and modeling. In correlation with extruded product development, topics that merit further investigation may include structure formation, plant and animal biopolymers functionalization, biopolymer reactions, process simulation, modeling and control, engineering and mechanical aspects of extruders, analysis of pre-processing treatments, as well as prototyping, risk analysis, safety, sensory and consumer acceptance.
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Affiliation(s)
- Andriana E Lazou
- Laboratory of Chemistry, Analysis & Design of Food Processes, Department of Food Science and Technology, School of Food Sciences, University of West Attica, Athens, Greece
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Xiao Z, Jiang R, Huo J, Wang H, Li H, Su S, Gao Y, Duan Y. Rice bran meat analogs: Relationship between extrusion parameters, apparent properties and secondary structures. Lebensm Wiss Technol 2022. [DOI: 10.1016/j.lwt.2022.113535] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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3
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Zhang Z, Zhang L, He S, Li X, Jin R, Liu Q, Chen S, Sun H. High-moisture Extrusion Technology Application in the Processing of Textured Plant Protein Meat Analogues: A Review. FOOD REVIEWS INTERNATIONAL 2022. [DOI: 10.1080/87559129.2021.2024223] [Citation(s) in RCA: 7] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
Affiliation(s)
- Zuoyong Zhang
- School of Food and Biological Engineering, Engineering Research Center of Bio-process of Ministry of Education, Key Laboratory for Agricultural Products Processing of Anhui Province, Hefei University of Technology, Hefei, Anhui, PR China
| | - Luji Zhang
- College of Food Science, Northeast Agricultural University, Heilongjiang, Harbin, PR China
| | - Shudong He
- School of Food and Biological Engineering, Engineering Research Center of Bio-process of Ministry of Education, Key Laboratory for Agricultural Products Processing of Anhui Province, Hefei University of Technology, Hefei, Anhui, PR China
| | - Xingjiang Li
- School of Food and Biological Engineering, Engineering Research Center of Bio-process of Ministry of Education, Key Laboratory for Agricultural Products Processing of Anhui Province, Hefei University of Technology, Hefei, Anhui, PR China
| | - Risheng Jin
- School of Food and Biological Engineering, Engineering Research Center of Bio-process of Ministry of Education, Key Laboratory for Agricultural Products Processing of Anhui Province, Hefei University of Technology, Hefei, Anhui, PR China
| | - Qian Liu
- College of Food Science, Northeast Agricultural University, Heilongjiang, Harbin, PR China
| | | | - Hanju Sun
- School of Food and Biological Engineering, Engineering Research Center of Bio-process of Ministry of Education, Key Laboratory for Agricultural Products Processing of Anhui Province, Hefei University of Technology, Hefei, Anhui, PR China
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Gümüşay ÖA, Şeker M. Effects of extrusion parameters on physicochemical properties of third generation corn snacks expanded by microwave heating. J FOOD PROCESS PRES 2021. [DOI: 10.1111/jfpp.15630] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
| | - Mahmut Şeker
- Department of Food Engineering Zonguldak Bulent Ecevit University Zonguldak Turkey
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Residence time distribution analysis in the transport and compressing screws of a biomass pretreatment process. Chem Eng Res Des 2020. [DOI: 10.1016/j.cherd.2019.12.011] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Gümüşay ÖA, Şeker M, Sadıkoğlu H. Response surface methodology for evaluation of the effects of screw speed, feed moisture and xanthan gum level on functional and physical properties of corn half products. Lebensm Wiss Technol 2019. [DOI: 10.1016/j.lwt.2019.05.083] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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Sheoran M, Chandra A, Ahuja S, Bhunia H, Pant HJ. RTD Measurement, Modeling, and Analysis of Liquid Phase of Three-Tube Industrial Pulp Digester. INTERNATIONAL JOURNAL OF CHEMICAL REACTOR ENGINEERING 2019. [DOI: 10.1515/ijcre-2018-0192] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Abstract
Residence-time distribution (RTD) experiments were performed to analyze an industrial scale three-tube series continuous pulping digester’s hydrodynamic performance. An impulse of radiotracer 82Br (γ energy source) was introduced at the inlet of the first tube. The radiotracer concentration in the liquid phase was traced at the outlet of each tube. The input behavior of the radiotracer converted to a non-ideal pulse tracer input for the second and third tubes of the digester. Numerical convolution is adopted to deal with the non-ideal pulse input of the radiotracer. A modeling procedure for determining the RTD from the outlet tracer concentration data is proposed. A plug flow component followed by axial dispersion model is considered, and is adjusted after its convolution with the inlet tracer concentration data to obtain the RTD of the individual tubes. The obtained RTD data are analyzed to explain the flow behavior, degree of dispersion, and flow abnormalities existing in the digester. The mean residence-time (MRT), and dispersion number are estimated for the model components for the three tubes. The vessel dispersion number is found to decrease from tube 1 to tube 3. Overall, the conversion of the highly dispersed flow regime into the plug-flow regime is observed in the whole digester.
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Palanisamy M, Franke K, Berger RG, Heinz V, Töpfl S. High moisture extrusion of lupin protein: influence of extrusion parameters on extruder responses and product properties. JOURNAL OF THE SCIENCE OF FOOD AND AGRICULTURE 2019; 99:2175-2185. [PMID: 30302760 DOI: 10.1002/jsfa.9410] [Citation(s) in RCA: 66] [Impact Index Per Article: 13.2] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/25/2018] [Revised: 09/16/2018] [Accepted: 10/05/2018] [Indexed: 06/08/2023]
Abstract
BACKGROUND High moisture extrusion (HME) of lupin protein concentrate and isolate (50:50) mixture was performed by varying the extrusion parameters, such as barrel temperature (138-180 °C), water feed (40-68%) and screw speed (400-1800 rpm). The effect of extrusion parameters on extruder responses [die pressure, product temperature, torque and specific mechanical energy (SME)] and product properties [colour, cutting force, cooking yield, microstructure and in vitro protein digestibility (IVPD)] was evaluated. RESULTS The multiple regression analysis of the results revealed that the water feed had a significant negative linear effect on the extruder responses considered, as well as on colour difference and cutting force of extrudates. Screw speed had a positive linear effect on product temperature, SME and cooking yield. Barrel temperature affected extruder responses and product properties to a lesser extent. Scanning electron microscopy showed that denser microstructure and higher number of fibre layers were created by increasing temperature and screw speed along with decreasing water feed. The results of IVPD of selected extrudates showed that the increase in barrel temperature decreased the IVPD, whereas the increase in water feed resulted in higher IVPD. The screw speed had no significant effect on IVPD. CONCLUSION The study demonstrates that the use of lupin protein is feasible to produce meat analogues with HME which could enhance the possibilities to meet the growing protein demands for human consumption. © 2018 Society of Chemical Industry.
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Affiliation(s)
- Megala Palanisamy
- German Institute of Food Technologies (DIL e.V.), Quakenbrueck, Germany
- Leibniz Universitaet Hannover, Institute of Food Chemistry, Callinstr. 5, Hannover, Germany
| | - Knut Franke
- German Institute of Food Technologies (DIL e.V.), Quakenbrueck, Germany
| | - Ralf G Berger
- Leibniz Universitaet Hannover, Institute of Food Chemistry, Callinstr. 5, Hannover, Germany
| | - Volker Heinz
- German Institute of Food Technologies (DIL e.V.), Quakenbrueck, Germany
| | - Stefan Töpfl
- German Institute of Food Technologies (DIL e.V.), Quakenbrueck, Germany
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Residence time distribution and flow pattern of reduced-gluten wheat-based formulations in a twin–screw extruder. Lebensm Wiss Technol 2017. [DOI: 10.1016/j.lwt.2017.01.015] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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10
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Xu E, Wu Z, Li J, Pan X, Sun Y, Long J, Xu X, Jin Z, Jiao A. Residence Time Distribution for Evaluating Flow Patterns and Mixing Actions of Rice Extruded with Thermostable α-Amylase. FOOD BIOPROCESS TECH 2017. [DOI: 10.1007/s11947-017-1878-3] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Feng H, Sui X, Chang Y, Qi B, Zhang Y, Li Y, Jiang L. Effect of extruding full-fat soy flakes on trans fat content. ScientificWorldJournal 2014; 2014:427423. [PMID: 25202725 PMCID: PMC4151367 DOI: 10.1155/2014/427423] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/08/2014] [Revised: 07/15/2014] [Accepted: 07/28/2014] [Indexed: 11/17/2022] Open
Abstract
To evaluate the effects of extrusion process on the trans fatty acids (TFAs) formation in soybean crude oils, three different extrusion parameters, namely, extrusion temperature (80-160 °C), feed moisture (10-26%), and screw speed (100-500 rpm), were carried out. It was found that only five different types of TFAs were detected out using gas chromatography-mass spectrometry. Before the extrusion started, the initial amount of total TFAs was 3.04 g/100 g. However, after extruding under every level of any variable, the total amounts of TFAs were significantly higher than those in the control sample (P < 0.05). For example, taking the effect of extrusion temperature into account, we can find that the highest amount of total of trans fatty acid (TTFA) was 1.62 times the amount of that in the control sample, whereas the lowest amount of TTFA was 1.54 times the amount of that in the control sample. Importantly, it was observed that the amounts of every type of trans fatty acid were not continuously increasing with the increase of the level of any extrusion variable. This phenomenon demonstrated that the formation and diversification were intricate during extruding process and need to be further studied.
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Affiliation(s)
- Hongxia Feng
- College of Food Science, Northeast Agricultural University, Harbin 150030, China
| | - Xiaonan Sui
- College of Food Science, Northeast Agricultural University, Harbin 150030, China
- School of Science, The National University of Singapore, Singapore 119077
| | - Yunhe Chang
- Research Institute of Food and Beverage, Wahaha Group Co. Ltd., Hangzhou 310018, China
| | - Baokun Qi
- College of Food Science, Northeast Agricultural University, Harbin 150030, China
| | - Yan Zhang
- College of Food Science, Northeast Agricultural University, Harbin 150030, China
- School of Science, The National University of Singapore, Singapore 119077
| | - Yang Li
- College of Food Science, Northeast Agricultural University, Harbin 150030, China
| | - Lianzhou Jiang
- College of Food Science, Northeast Agricultural University, Harbin 150030, China
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Common A, Rodier E, Sauceau M, Fages J. Flow and mixing efficiency characterisation in a CO2-assisted single-screw extrusion process by residence time distribution using Raman spectroscopy. Chem Eng Res Des 2014. [DOI: 10.1016/j.cherd.2013.10.013] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Seker M, Tercan S. Kinetics of Polyphenol Losses and Antioxidant Activity of Extracts from Olive Cake During Evaporation. INTERNATIONAL JOURNAL OF FOOD PROPERTIES 2012. [DOI: 10.1080/10942912.2010.487968] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Dai Y, Dong H, Hou H, Qi X, Zhang H. Preparation of oxidized corn starch in a screw extruder under alkali-free conditions. STARCH-STARKE 2012. [DOI: 10.1002/star.201100121] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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Li M, Liu P, Zou W, Yu L, Xie F, Pu H, Liu H, Chen L. Extrusion processing and characterization of edible starch films with different amylose contents. J FOOD ENG 2011. [DOI: 10.1016/j.jfoodeng.2011.04.021] [Citation(s) in RCA: 154] [Impact Index Per Article: 11.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Chen FL, Wei YM, Zhang B, Ojokoh AO. System parameters and product properties response of soybean protein extruded at wide moisture range. J FOOD ENG 2010. [DOI: 10.1016/j.jfoodeng.2009.07.014] [Citation(s) in RCA: 128] [Impact Index Per Article: 9.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Residence time distribution of a pharmaceutical grade polymer melt in a single screw extrusion process. Chem Eng Res Des 2009. [DOI: 10.1016/j.cherd.2008.10.008] [Citation(s) in RCA: 37] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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Lee SY, Hanna MA, Jones DD. Residence Time Distribution Determination Using On-Line Digital Image Processing. STARCH-STARKE 2009. [DOI: 10.1002/star.200800044] [Citation(s) in RCA: 8] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
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Chaudhary A, Miler M, Torley P, Sopade P, Halley P. Amylose content and chemical modification effects on the extrusion of thermoplastic starch from maize. Carbohydr Polym 2008. [DOI: 10.1016/j.carbpol.2008.05.017] [Citation(s) in RCA: 39] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Bi C, Jiang B, Li A. Modeling of the residence time distribution in a buss kneader with a back-propagation neural network. J Appl Polym Sci 2008. [DOI: 10.1002/app.28251] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
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Bi C, Jiang B, Li A. Digital image processing method for measuring the residence time distribution in a plasticating extruder. POLYM ENG SCI 2007. [DOI: 10.1002/pen.20793] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
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