Preparation and properties of wheat gluten/methylcellulose binary blend film casting from aqueous ammonia: A comparison with compression molded composites

Bioactive Edible Gel Films Based on Wheat Flour and Glucose for Food Packaging Applications

In order to prepare bioactive edible gel films with enhanced properties, the feasibility of using wheat flour as a raw material with glucose added at several concentrations was studied in this investigation. Films were prepared with glucose concentrations of 0.5, 0.7 and 1 g/g of flour and characterized for their physicochemical properties, including water content, solubility, degree of swelling, chemical structure by FT-IR (ATR) spectroscopy, morphology by SEM microscopy, thermal properties by DSC, gas and water vapor permeability and antioxidant activity. Biodegradation studies were also carried out in soil for 27 days and evaluated by weight loss measurements. It was found that the gel film with the higher glucose concentration exhibits a homogeneous and continuous structure with no cracks and no fragility, accompanied by an increased thickness and solubility and a decreased degree of swelling compared to those with lower concentrations. The chemical structure of all films was verified. Moreover, the increase in glucose content leads to better gas barrier properties with lower oxygen, CO2 and water vapor transmission rates and increased water vapor permeability. A slightly elevated melting temperature was observed in the films with higher glucose content. Higher antioxidant activity was also associated with higher percentage of glucose. Finally, the biodegradation of the films ranged from 13 to nearly 70%. Therefore, it can be concluded that the addition of glucose to wheat flour in concentration up to 1 g/g could result in edible gel films with excellent properties to be used in food packaging applications.

Wheat gluten-based coatings and films: Preparation, properties, and applications

Effective food packaging that can protect foodstuffs from physical, chemical, and biological damage and maintain freshness and quality is essential to the food industry. Wheat gluten shows promise as food packaging materials due to its edibility, biodegradability, wide availability, low cost, film-forming potential, and high resistance to oxygen. The low mechanical properties and poor water permeability of wheat gluten coatings and films limit their wide applications; however, some inferior properties can be improved through various solutions. This work presents a comprehensive review about wheat gluten-based coatings and films, including their formulation, processing methods, properties, functions, and applications. The mechanical and water resistance properties of coatings and films can be reinforced through wheat gluten modification, combinations of different processing methods, and the incorporation of reinforcing macromolecules, antioxidants, and nanofillers. Antioxidants and antimicrobial agents added to wheat gluten can inhibit microbial growth on foodstuffs, maintain food quality, and extend shelf life. Performances of wheat gluten-based coatings and films can be further improved to expand their applications in food packaging. Current research gaps are identified. Future research is needed to examine the optimal formulation and processing of wheat gluten-based coatings and films and their performance.

Eco-Friendly High-Performance Poly(methyl methacrylate) Film Reinforced with Methylcellulose

Poly(methyl methacrylate) (PMMA) is a thermoplastic polyester with excellent properties such as lightweight, low price, biocompatibility, and so on. However, its extensive utilization is restricted by the deficiencies of brittleness and poor mechanical properties. In this study, high-performance PMMA films enhanced by methylcellulose (MC) were fabricated by a simple procedure at ambient temperatures. The effects of PMMA/MC mass ratio and thermal compression treatment on mechanical properties (tensile strength and elongation) were systematically investigated. The PMMA/MC films showed remarkably enhanced mechanical properties compared with neat PMMA. The tensile strengths of the PMMA/MC (3:97) and PMMA/MC (1:1) films are higher than that of the PMMA/MC (9:1) film by about 471 and 83%, respectively. The mechanical properties were also improved after thermal compression treatment. Importantly, the PMMA/MC films could be recovered and reused. In addition, the morphologies, crystalline state, and chemical structures of the films were investigated by scanning electron microscopy, X-ray diffraction, and ¹³C NMR spectroscopy. The films are expected to be used as sustainable and potential alternatives to petroleum-based polymer film products because of their simple preparation procedure, high-performance mechanical properties, excellent recycling, eco-friendly features, and scale manufacture.

Facile Fabrication of Methylcellulose/PLA Membrane with Improved Properties

With the rapid exhaustion of fossil resources, and environmental pollution relative to the use of fossil-based products, developing eco-friendly products using biomass and/or biodegradable resources is becoming increasingly conspicuous. In this study, ecofriendly and biodegradable composite membranes containing varying MC/PLA (methylcellulose/polylactic acid) mass ratios were prepared. The properties and structures of the MC/PLA membranes were studied by mechanical testing, 13C NMR techniques, X-ray diffraction (XRD), thermogravimetric analysis (TGA), and hot compression. The MC/PLA membranes displayed markedly improved tensile strength and elongation at the MC/PLA mass ratio range of 99:1 to 9:1. The tensile strength and elongation of the MC/PLA (97:3) membrane was found to be the optimum, at 30% and 35% higher than the neat MC, respectively. It was also found that hot compression could improve the tensile strength and elongation of the membranes. At the same time, the membranes showed enough good thermal stability. In addition, the effect of MC/PLA mass ratio on morphologies of the membranes were studied by microscopy technique.

Application of Protein-Based Films and Coatings for Food Packaging: A Review

As the IV generation of packaging, biopolymers, with the advantages of biodegradability, process ability, combination possibilities and no pollution to food, have become the leading food packaging materials. Biopolymers can be directly extracted from biomass, synthesized from bioderived monomers and produced directly by microorganisms which are all abundant and renewable. The raw materials used to produce biopolymers are low-cost, some even coming from agrion dustrial waste. This review summarized the advances in protein-based films and coatings for food packaging. The materials studied to develop protein-based packaging films and coatings can be divided into two classes: plant proteins and animal proteins. Parts of proteins are referred in this review, including plant proteins i.e., gluten, soy proteins and zein, and animal proteins i.e., casein, whey and gelatin. Films and coatings based on these proteins have excellent gas barrier properties and satisfactory mechanical properties. However, the hydrophilicity of proteins makes the protein-based films present poor water barrier characteristics. The application of plasticizers and the corresponding post-treatments can make the properties of the protein-based films and coatings improved. The addition of active compounds into protein-based films can effectively inhibit or delay the growth of microorganisms and the oxidation of lipids. The review also summarized the research about the storage requirements of various foods that can provide corresponding guidance for the preparation of food packaging materials. Numerous application examples of protein-based films and coatings in food packaging also confirm their important role in food packaging materials.

The protein fraction from wheat-based dried distiller's grain with solubles (DDGS): extraction and valorization

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Wheat DDGS is a major by-product from first generation bioethanol facilities.

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Variability in feedstocks and processing generates inconsistent batches of wheat DDGS impeding protein prediction.

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We described possible methods for extraction of gluten from wheat DDGS.

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We discuss options for valorization of the protein fraction from wheat DDGS into chemicals or biomaterials.

Nowadays there is worldwide interest in developing a sustainable economy where biobased chemicals are the lead actors. Various potential feedstocks are available including glycerol, rapeseed meal and municipal solid waste (MSW). For biorefinery applications the byproduct streams from distilleries and bioethanol plants, such as wheat-based dried distiller's grain with solubles (DDGS), are particularly attractive, as they do not compete for land use. Wheat DDGS is rich in polymeric sugars, proteins and oils, making it ideal as a current animal feed, but also a future substrate for the synthesis of fine and commodity chemicals. This review focuses on the extraction and valorization of the protein fraction of wheat DDGS as this has received comparatively little attention to date. Since wheat DDGS production is expected to increase greatly in the near future, as a consequence of expansion of the bioethanol industry in the UK, strategies to valorize the component fractions of DDGS are urgently needed.

Deproteinized natural rubber film forming polymeric solutions for nicotine transdermal delivery

Film forming polymeric solutions were prepared from DNRL blended with MC, PVA, or SAG, together with dibutylphthalate or glycerine used as plasticizers. These formulations were easily prepared by simple mixing. In a preliminary step, in situ films were prepared by solvent evaporation in a Petri-dish. Their mechanical and physicochemical properties were determined. The in vitro release and skin permeation of nicotine dissolved in these blended polymers were investigated by a modified Franz diffusion cell. The formulations had a white milky appearance, and were homogeneous and smooth in texture. Their pH was suitable for usage in skin contact. The mechanical property of in situ films depended on the ingredients but all compatible films were in an amorphous phase. The DNRL/PVA was shown to be the most suitable mixture to form completed films. The in vitro release and skin permeation studies demonstrated a biphasic release that provided an initial rapid release followed by a constant release rate that fitted the Higuchi's model. Nicotine loaded DNRL/PVA series were selected for the stability test for 3 months. These formulations needed to be kept at 4°C in tight fitting containers. In conclusion, film forming polymeric solutions could be developed for transdermal nicotine delivery systems.