Breakage of infant milk formula through three different processing methods and its influence on powder properties

Breakage behaviour and functionality of spray-dried agglomerated model infant milk formula: Effect of proteins and carbohydrates content

This study explored the effect of protein content (whey protein and casein) and carbohydrate content (lactose, sucrose, and maltodextrin) on the breakage behaviour and its influence on spray-dried agglomerated model infant milk formula. Whey protein powders were bigger in particle size, weaker in structural strength, and marginally more irregular in shape, which resulted in better rehydration properties but more breakage than pure casein powders. Similarly, sucrose samples had better rehydration properties and higher glass transition temperatures but suffered more breakage than maltodextrin and pure lactose powders because of their bigger particle size. The influence of proteins on breakage was greater than that of carbohydrates. Breakage changed the physical and structural properties of powders, especially for whey protein and sucrose samples, which caused the deterioration of rehydration properties and the decrease in crystallization temperatures. From the perspective of particle breakage, unwanted dairy powder breakage could be controlled by changing powder formulations.

Investigation of breakage behavior and its effects on spray-dried agglomerated whey protein-lactose powders: Effect of protein and lactose contents

Particle breakage of dairy powders occurs easily during many processes, reducing the powder functionality. The characteristics of particles and the applied stress from processing conditions on the particles are 2 main factors that can be manipulated to reduce breakage. In this study, we explored the effect of whey protein and lactose contents on dynamic breakage in agglomerated whey protein-lactose powders to provide useful information, in terms of particle characteristics, for controlling unwanted dairy powder breakage. A series of model agglomerates with different whey protein:lactose ratios were produced under the same spray-drying conditions, through a pilot plant trial. We evaluated physical characteristics, composition, and structure of samples; analyzed dynamic breakage under different mechanical stresses; and investigated the rehydration and water adsorption properties of model powders before and after breakage. The particle size and irregularity of agglomerates with more lactose was significantly higher than of samples that contained more protein. This resulted in higher particle breakage during dynamic breakage for samples with more lactose. The breakage of agglomerates was affected by the moisture content of powders and fatigue, where particle breakage happens when mechanical loads, lower than the strength of particles, occur multiple times. Breakage changed the morphology and surface composition of particles and decreased particle size. It also decreased the dispersibility of powders and increased the wetting time of wettable samples but decreased the wetting time of powders with poor wettability. Breakage accelerated time-dependent crystallization and decreased the crystallization temperature but did not affect the glass transition temperature of samples. Thus, under the same drying conditions, composition of powders significantly affected breakage, mainly by altering the physical properties of their particles, which resulted in deteriorated functionality.

Understanding the factors affecting the surface chemical composition of dairy powders: a systematic review

Dairy powder, with abundant chemical components such as protein, fat, and lactose possessing diverse physical and chemical structures, can exhibit a surface composition distinct from its bulk content during the conversion of liquid milk into dry powder. Surface chemical composition is a significant parameter in the dairy industry, as it is directly associated with the techno-functional properties of dairy powder products. The current work provides an overview of the factors influencing the surface composition of dairy powders such as the bulk composition of raw milk (animal source and formulation), liquid dairy processing (homogenization, thermal treatment, and evaporation), the drying process (drying methods as well as operating conditions during the most commonly used spray drying), and storage conditions (temperature, relative humidity, and duration). The underlying mechanisms involved in the variations of particle surface composition include the mechanical properties of emulsion, milk fat globules redistribution caused by mechanical forces, adsorption competition and interactions of ingredients at the water/air interface, dehydration-induced alterations in particle structure, corresponding solid/solutes segregation differentiation during spray drying, and lactose crystallization-induced increase in surface fat during storage. Additionally, future research is suggested to explore the effects of emerging processing technologies on the surface composition modification of dairy powders.

Investigation of the influence of powder characteristics on the breakage of dairy powders

Dairy powder breakage occurs in many processes and deteriorates powder properties and functionalities. This study investigated the influence of powder and particle characteristics on the dynamic breakage of dairy powders during the dispersion and conveying in a powder venturi feeder to provide information on assessing and reducing powder breakage during production and transportation. Four kinds of dairy powders (fifteen samples) were analysed: lactose crystals, agglomerates, commercial and lab-scale non-agglomerates. During the dispersion and conveying, breakage degree increased with increasing particle size and decreasing particle structural strength. Considering particle structure, the strength of crystals was the highest, followed by the continuum solids, followed by particles with numerous small holes throughout the particle, followed by particles with a small number of randomly distributed internal holes, followed by the hollow sphere particle with a very thin shell. The breakage behaviour of crystals during conveying was different from the other powders due to the difference in particle structures. Besides, the fat in particles might decrease the breakage of powders.