Before and After: Evaluation of Microbial and Organic Loads in Produce Handling and Packing Operations with Diverse Cleaning and Sanitizing Procedures

Exploring the occurrence of Listeria in biofilms and deciphering the bacterial community in a frozen vegetable producing environment

The establishment of Listeria (L.) monocytogenes within food processing environments constitutes a significant public health concern. This versatile bacterium demonstrates an exceptional capacity to endure challenging environmental conditions in the food processing environment, where contamination of food products regularly occurs. The diverse repertoire of stress resistance genes, the potential to colonize biofilms, and the support of a co-existing microbiota have been proposed as root causes for the survival of L. monocytogenes in food processing environments. In this study, 71 sites were sampled after cleaning and disinfection in a European frozen vegetable processing facility, where L. monocytogenes in-house clones persisted for years. L. monocytogenes and L. innocua were detected by a culture-dependent method at 14 sampling sites, primarily on conveyor belts and associated parts. The presence of biofilms, as determined by the quantification of bacterial load and the analysis of extracellular matrix components (carbohydrates, proteins, extracellular DNA) was confirmed at nine sites (12.7%). In two cases, L. innocua was detected in a biofilm. Furthermore, we explored the resident microbial community in the processing environment and on biofilm-positive sites, as well as the co-occurrence of bacterial taxa with Listeria by 16S rRNA gene sequencing. Pseudomonas, Acinetobacter, and Exiguobacterium dominated the microbial community of the processing environment. Using differential abundance analysis, amplicon sequence variants (ASVs) assigned to Enterobacterales (Enterobacter, Serratia, unclassified Enterobacteriaceae) and Carnobacterium were found to be significantly higher abundant in Listeria-positive samples. Several Pseudomonas ASVs were less abundant in Listeria-positive compared to Listeria-negative samples. Acinetobacter, Pseudomonas, Janthinobacterium, Brevundimonas, and Exiguobacterium were key players in the microbial community in biofilms, and Exiguobacterium and Janthinobacterium were more relatively abundant in biofilms. Further, the microbial composition varied between the different areas and the surface materials.

Efficacy of cleaning and sanitizing procedures to reduce Listeria monocytogenes on food contact surfaces commonly found in fresh produce operations

Cleaning and/or sanitizing methods were evaluated to reduce Listeria monocytogenes (Lm) on coupons of porous (PS; polyester-nylon with coating conveyor belt [PNCB], plywood [PW]) and non-porous (NPS; high density polyethylene, stainless steel) surfaces. Coupons (2.5 cm diameter) were inoculated with six-strain cocktail with cabbage juice, inverted and incubated on tryptic soy agar with yeast extract (TSAYE; 37 °C, 24 h). Coupons (n = 4; ∼9 log CFU/coupon) were rinsed only (RO), multi-step cleaned (MSC), sanitized only (SO; peroxyacetic acid [PAA], bleach, quaternary ammonium compounds [QAC]), or cleaned and sanitized (MSC + S), transferred to Dey/Engley broth (DEB) with glass beads (1 g), vortexed and enumerated on Harlequin-TSAYE. Half of the coupons were dried prior to transfer to DEB. MSC resulted in ave. 2 log CFU/coupon reductions on NPS, and 0.6-1.1 log on PS. MSC + S led to >5-log reduction on NPS (81%; n = 48). On PS, MSC + S-PAA resulted in 1.8 and 1.9 log reductions on PW and PNCB, respectively. RO and SO reduced Lm on all surfaces, although less effectively than MSC and MSC + S. On PS, MSC + S-PAA was most effective, followed by bleach and QAC (p < 0.05). Drying after sanitizing increased Lm reduction by ∼0.4 log (p < 0.05). Partial cleaning and/or sanitizing leads to minimal reduction of Lm, while multi-step cleaning with sanitizing is highly effective.