Experimental determination of self-heating and self-ignition risks associated with the dusts of agricultural materials commonly stored in silos

Self-ignition behaviour of corn cob, wheat bran and rice husk residues in ambient air from biomass gasification

The possibility of different agrowastes to self-ignite under ambient condition, due to exothermic reactions between their surface molecules and air or other oxidizing agents which are conveyed into the void volume between the particles, exists. It is imperative to investigate the self-ignition ability of these harzadous waste products causing environmental pollution after the milling process to avoid sudden fire outbreaks. In this study, the self-ignition attributes of corn cob, wheat bran and rice husk residues in ambient air from biomass gasification was investigated by evaluating their self-ignition temperatures using DIN EN 15188:2021 standard and Frank-Kamenetzkii's theory of thermal explosion at varying basket volume. The results revealed decrease in the ignition temperature of dust samples as ignition time and dust basket volume were increased. Sample C (rice husk dust residue) was considered to be the most hazardous with respect to its propensity to self-heating possessing the lowest self-ignition temperature of 173 °C at 800 mL cubic mesh. Its moisture content and activation energy of 1.41 % and 46.52 kJ/mol respectively were the lowest. Its thermal conductivity, carbon content, heating value and bulk density of 0.07 W/mK, 78.98 wt%, 26,895 kJ/kg and 255.4 kg/m3 respectively were the highest. Correlation coefficient from the Arrhenius plot showing the self-ignition behaviour of dust samples using the model of Frank-Kamenetzkii were 0.9976, 0.9910 and 0.9962 for corn cob, wheat bran and rice husk residues respectively. In conclusion, the data presented are effective in predicting the self-ignition ability of corn cob, wheat bran and rice husk residues in ambient air from biomass gasification in order to prevent sudden fire attack that may arise based on storage of their dust particles in food processing industries.

Kinetic and hydrogen production analysis in the sequential valorization of a Populus clone by cold alkaline extraction and pyrolysis

This work employed a two-step biorefining process, consisting of a hemicellulose-rich liquor production through ultrasound-assisted cold alkaline extraction (CAE), followed by thermochemical treatment of the resultant solid phase. The post-CAE solid phase's pyrolytic potential was assessed by application of thermogravimetric analysis (TGA) and Friedman's isoconversional method, and also from hydrogen production. The solid phases remaining after the CAE treatment were more reactive than the untreated raw material. Notably, the alkali concentration employed in the first step was the individual variable most pronounced influence on their activation energy (Ea). Thus, at a degree of conversion α = 0.50, Ea ranged from 109.7 to 254.3 kJ/mol for the solid phases, compared to 177 kJ/mol for the raw material; this value decreased with rising glucan content. At maximal degradation, the post-CAE solid phases produced up to 15.57% v/v more hydrogen than did the untreated raw material.

Thermal Susceptibility of Nickel in the Manufacture of Softeners

The chemical industry includes a wide range of factories focused on obtaining final products as: (i) plastics; (ii) chemical fibers; (iii) rubber; (iv) perfumery and cosmetic products; and (v) cleaning products. Although the level of safety in the activities and installations of this sector is very high, the use of dangerous substances implies an increased risk of suffering an accident involving the emission of hazardous substances, as well as endangering the safety of workers. In the case of the manufacture of softeners, the presence of isopropanol (C3H8O), and dimethyl sulfate (CH3)2SO4), have been reported to be the accident cause in most of the cases. The European accident database (eMars) reported an accident in which the presence of impurities of nickel (Ni) in the hydrogenated tallow used as raw material for softener production may have increased thermal reactivity and the chances of spontaneous combustion. This paper analyzes the results obtained with the Maciejasz Index (MI) to understand the thermal susceptibility of these substances in liquid state. The results show that combinations of nickel (hydrogenated tallow catalyst) with other liquid substances (isopropanol, dimethyl sulfate, and sulfuric acid) are not sufficiently reactive with oxygen to cause a spontaneous combustion.

Effect of Coal Dust Content on the Low-temperature Oxidation of Silo Coal

Coal's low-temperature oxidation (LTO) poses a significant threat to the safety of storing coal in silos. This study investigates the impact of coal dust content on the LTO characteristics of silo coal samples. The results indicate that the larger the coal dust content the higher the oxygen (O₂) consumption rate and carbon monoxide (CO) generation rate and the stronger the LTO capacity. To clear the mechanism of the impact, the thermal physical characteristics were studied and thermogravimetric and differential thermal analysis (TG-DTA) experiments were performed on various coal samples. The results show that, first, with the increase of coal dust content, the thermal conductivity of the silo coal samples initially increased and then decreased, whereas the thermal diffusion and heat capacity decreased and increased linearly, respectively. This indicates that the heat storage capacity of the silo coal sample is enhanced with the increase of the coal dust content. Second, the maximum oxygen absorption rate and differential thermal reduction value of the coal samples increased linearly with the decrease in their particle size; this result verifies that decreasing the particle size of silo coal can advance its LTO process. The study findings indicate that the risk of LTO and spontaneous combustion of silo coal can be effectively reduced by controlling the coal dust content (fine coal particles).

Understanding Off-Gassing of Biofuel Wood Pellets Using Pellets Produced from Pure Microcrystalline Cellulose with Different Additive Oils

Fuel wood pellets have the tendency of undergoing self-heating and off-gassing during storage and transportation. Self-heating can lead to spontaneous combustion and cause fires while toxic gasses such as carbon monoxide and some volatile organic compounds released due to off-gassing are a human health and environmental hazard. Previous research suggests that the self-heating and off-gassing of wood pellets are as a result of the oxidation of wood extractives. The aim of this study was to identify the extractives, i.e., fatty and resin acids that are responsible for the emissions of carbon monoxide, carbon dioxide and methane from wood pellets by testing the off-gassing tendencies of pellets produced from synthetic microcrystalline cellulose and different additive oils. The additive oils were intentionally selected to represent different types of wood extractives (mainly fatty and resin acids) and they included: tall oil, pine rosin, linseed oil and coconut oil. The highest mean concentrations of carbon monoxide, carbon dioxide and methane were recorded from cellulose pellets with added linseed oil. The concentrations of carbon monoxide and methane for the other four pellet types were negligible and there was no carbon dioxide emission. Pellets with added linseed oil had high off-gas emissions due to the high content of unsaturated fatty acids compared to other pellet types.

Effect of wood biomass components on self-heating

Biomass may ignite due to biological oxidation and chemical oxidation. If this phenomenon (spontaneous ignition) is controlled, it would be possible to produce biochar at a lower cost without the need for an external heat resource. We investigated if self-heating could be controlled by using sawdust and bark chips. When sawdust and bark chips were used under controlled conditions, the bark chips temperature increased to the torrefaction temperature. The ash content of bark chips was ~ 2%d.b. higher than that of sawdust; consequently, the inorganic substances contained in the bark chips might affect the self-heating. Self-heating was suppressed when inorganic substances were removed by washing with water. Therefore, the inorganic substances in the biomass might have affected self-heating. The inorganic element contents of the bark chips were measured by inductively coupled plasma optical emission spectrometry before and after washing. The potassium content of the bark chips was reduced remarkably by washing, and there was a possible influence of potassium on self-heating. Finally, the effect of moisture content on self-heating was investigated to obtain stable reactivity. Thus, at a moisture content of 40%w.b., a steady self-heating behavior may be realized.

Characterization, classification and stabilization of industrial wastes for hazard property HP3: Flammable self-heating; assessment and evaluation of 50 industrial wastes

A pilot assessment procedure is introduced and used for the self-heating behavior of 50 industrial wastes based on UN N. 4 test and their subsequent classification as hazardous or non-hazardous, according to the Waste Framework Directive (WFD). When a waste contains self-heating substances it is classified as 'Hazardous Waste' by hazard property HP3: Flammable according to Regulation (EU) No 1357/2014. Self-heating is considered as a precursor stage to spontaneous ignition and fire under certain circumstances, with environmental effects and both human and property losses. The influence of the following parameters on the self-heating nature of the industrials wastes was assessed: temperature, granulometry and moisture. It was demonstrated that although some wastes are classified as absolute non-hazardous (ANH), they may still exhibit self-heating and thus must be classified as hazardous by HP3. It seems that there is a gap between the definition of hazardous waste according to WFD and the entry type of List of Wastes (LoW), regarding the ANH entries. This was found to be the case with two of the wastes examined. Finally, for a waste exhibiting self-heating, experiments were performed with addition of inert material, in order to secure safe management of the waste.

Particle Size Influence on the Transport Classification Labels and Other Flammability Characteristics of Powders

Dust explosions and fires pose an industrial safety problem, due to the human and material losses caused by them. As many fuel processes and material transport generate powder particles, the effect of granulometry in different flammability properties has been studied to define the relationship between both. Deep knowledge of this relationship reduces the self-ignition and self-combustion processes, and the accidents associated with these processes. In this study, six different samples, including biomass, charcoal, and dog food, are tested in three different particle sizes, so differences in their flammability behavior could be appreciated (not only considering fine particles, but also coarse samples). The transport classification test was carried out, obtaining significant results in two samples, where the same material did not self-ignite when tested at its coarse size, but it did when tested at fine particle size. Similar results were obtained when analyzing initial temperature for related-combustion gasses emission: the finer the particle size, the lower the initial temperature. To understand the heat mechanisms, thermal analyses were performed, such as thermogravimetric analysis and differential scanning calorimetry. Finally, a self-ignition risk was assessed for all samples according to their activation energy and characteristic temperature. All the test results lead to conclude that biomasses easily start self-heating process, but its composition difficult the heat transmission to reach self-ignition, while charcoals are more susceptible to self-ignition.

Inclination to self-ignition and analysis of gaseous products of wood chips heating

This paper focuses on the assessment of the inclination to self-ignition of various types of wood chips according to the methodology of European standard EN 15188. The study also assesses the effect of heating temperatures on the composition and quantity of gaseous products of heating. Gases were analysed using an infrared spectrometer with Fourier transformation. From the measured results it was found that the inclination to self-ignition differs for various samples of wood chips. The paper discusses certain parameters assumed to affect the inclination of biomass to self-ignite. When assessing the effect of temperature on the composition of gaseous products, a sample of forest wood chips heated at temperatures from 50 to 150 °C resulted in the following gaseous products: carbon dioxide, carbon monoxide, water and aliphatic hydrocarbons; their concentrations increase with the increasing temperature. Carbon oxides have been proposed as indicators of the state of stored materials self-heating. Observations presented in this paper can be used as data for elaborating safety instructions for storage of fuels based on solid biomass.

Effect of sewage sludge composition on the susceptibility to spontaneous combustion

The different technologies applied to the sewage sludge management have in common a first step devoted to the storage. In the case of dried sludges, this storage leads to important safety concerns because of the explosive character of the resulting dusts. In order to ensure safety in the storage step, it is necessary to evaluate the spontaneous combustion trends on terms of measurable chemical and physical properties of the dried sludges. In order to accomplish this scope, twelve samples from different wastewater treatment plants were characterized, correlating the susceptibility to spontaneous combustion with both the sludge composition and the heating value. Equations traditionally used for coals were used to determine the higher heating value from the chemical composition, finding as main source of error the high oxygen content of the sludge samples. Concerning the thermal susceptibility, different parameters were obtained (Maciejasz Index, induction temperature, maximum weight loss temperature, characteristic temperature and activation energy), being in all cases the spontaneous combustions favored by high H/C and low O/C ratios. Likewise, the presence of sulphur in the dried sludge was found to increase the thermal susceptibility of the material. This effect is tentatively explained with the formation of pyrophoric iron sulfides.

Ignition behavior of magnesium powder layers on a plate heated at constant temperature

The minimum temperature at which dust layers or deposits ignite is considered to be very important in industries where smoldering fires could occur. Experiments were conducted on the self-ignition behavior of magnesium powder layers. The estimated effective thermal conductivity k for modeling is 0.17 W m(-1)K(-1). The minimum ignition temperature (MIT) of magnesium powder layers for four different particle sizes: 6, 47, 104 and 173 μm, are also determined in these experiments. A model was developed describing temperature distribution and its change over time while considering the melting and boiling of magnesium powder. Parameter analysis shown that increasing particle size from 6 to 173 μm increased MIT from 710 to 760 K, and increased thickness of the dust layer led to a decreased MIT. The calculation termination time more than 5000 s didn't significantly impact MIT. Comparing predicted and experimental data showed satisfactory agreement for MIT of magnesium powder layers at various particle sizes. According to the ignition process of magnesium powder layer, a meaningful definition for the most sensitive ignition position (MSIP) was proposed and should be taken into consideration when preventing smoldering fires induced by hot plates.

Determination of the risk of self-ignition of coals and biomass materials

The safe storage, processing and handling of coals and biomass resources requires their tendency to self-ignite be understood; fires caused by self-ignition have occurred on many occasions in ports and at industrial plants. This work provides information on the tendency of several types of coal and four types of biomass to self-ignite. Data were obtained using the isothermal oven procedure and analyzed using the Frank-Kamenetskii method and a scaling procedure, both contemplated in standard EN15188. The results obtained throw light on the optimum volumes and storage times of the studied materials. The results also validate the methodology followed for determining the risk of self-ignition.