Recycle of oil waste via hydrophobic sponge prepared from toner waste

Waste toner-derived porous iron oxide pigments with enhanced catalytic degradation property

'Wealth from Waste' is an emerging concept, since it leads an effective waste treatment and waste recyclability. On the other hand, cost effective production iron oxide (IO) nanomaterials is still needed to develop, owing to their wide applications. Herein, we proposed a simple direct calcination method to prepare porous IO (Fe₃O₄ and Fe₂O₃) nanomaterials from waste toner powder. Characterization techniques reveal that a structural change happened from Fe₃O₄ to γ-Fe₂O₃ and γ-Fe₂O₃ to α-Fe₂O₃ at the calcination temperature of 500 °C and 700 °C respectively. Consequently, optical (band gap) and magnetic parameters of IO samples were significantly varied. The pigment characteristics of the IO samples were evaluated using Commission Internationale de l'Eclairage (CIE) analysis. IO900 sample has shown good brown-red coloration (L* = 43.11, a* = 13.26 and b* = 5.69) and it also exhibited good stability in acidic and basic conditions. Practical applicability of IO pigments were also tested by mixing with plaster of paris (PP) powder. Further, porous IO samples were also used as catalysts in the reductive degradation of methyl orange (MO) dye in presence of excess sodium borohydride (NaBH₄). IO, prepared at 900 °C exhibited ∼99.9% reduction efficiency within 40 min. Recycling experiments indicated that IO900 possess good stability up to seven cycles. The present porous IO samples will become potential in pigment and environmental remediation.

Superhydrophobic nanofibrous sponge with hierarchically layered structure for efficient harsh environmental oil-water separation

Oil leakage has posed serious threat to the environment, but still remain a great challenge to be solved especially for harsh environmental conditions. Herein, robust superhydrophobic nickel hydroxide grown by hydrothermal method and stearic acid modification on a blow-spun polyacrylonitrile (PAN)/Al₂O₃ nanofibrous sponge was proposed, so that the nickel hydroxide-modified polyacrylonitrile sponge (NPAS) was successfully obtained for efficient oil-water separation. The porous NPAS with a distinctive hierarchically layered structure, which exhibited excellent separation efficiency and mechanical elasticity. Due to its superhydrophobic and high porosity, the absorption capacity of NPAS could reach as high as 45 g g^-1. It could not only separate a series of oil-water mixture with a high steady flux of 12,413 L m^-2 h^-1 (dichloromethane-water), but also separate stabilized emulsions with a superior flux 2032 L m^-2 h^-1 (water-in-dichloromethane) under gravity, all of that with above 99.92% separation efficiencies, which was higher than that of the most reported sponges. Most importantly, its strong acid/alkali resistance enable it is suitable for hazardous materials treatment applications in harsh environmental conditions. This novel NPAS via facile large-scale blow-spinning provide an efficient strategy for oil-containing wastewater treatment and environmental protection.

Waste toner-derived micro-materials as low-cost magnetic solid-phase extraction adsorbent for the analysis of trace Pb in environmental and biological samples

Lead (Pb) is a toxic heavy metal and is commonly used in industrial applications. Thus, Pb poisoning is a concerning public health issue worldwide. The amounts of lead in natural water, urine, and blood can serve as significant indicators for monitoring the exposure of Pb poisoning. Waste toner has the characteristics of both "waste" and "resource," as it is a "resource in the wrong place." Here, a low-cost carboxylate-functionalized magnetic adsorbent was first synthesized from waste toner by a simple thermal treatment and served as a novel adsorbent with a flexible multidentate O-donor for pre-concentration of trace Pb. The characterization, adsorption behavior, and various factors of adsorption and desorption were adequately optimized, and prior to graphite furnace atomic absorption spectrometry (GFAAS) detection, a new magnetic solid-phase extraction method was proposed for the analysis of Pb in real environmental water and biological samples. The developed method exhibited a low detection limit (0.003 μg L^-1), high enrichment factor (88.6-fold), good linearity (0.01-0.3 μg L^-1), satisfactory precision with relative standard deviations of 7.9% (n = 7, C_Pb = 0.02 μg L^-1), fast adsorption kinetics (5 min), and strong ability to overcome matrix interference. Validation was also performed by analyzing a certified standard reference material, and the method was successfully applied to real tap water, lake water, human urine, and human blood serum with satisfactory recoveries of 92.6-109%.

Highly efficient reusable superhydrophobic sponge prepared by a facile, simple and cost effective biomimetic bonding method for oil absorption

Superhydrophobic sponges have considerable potential for oil/water separation. Most of the methods used for superhydrophobic modification of sponges require toxic or harmful solvents, which have the drawbacks of hazardous to environment, expensive, and complex to utilize. Moreover, the hydrophobic layer on the surface of sponge is often easily destroyed. In this paper, a highly efficient superhydrophobic sponge with excellent reusability was developed by using a facile, simple and environmentally friendly dopamine biomimetic bonding method. Different types of sponges, such as melamine, polyethylene or polyurethane sponge wastes, were used as raw materials to prepare superhydrophobic sponges, which possess the advantages of inexpensive and abundant. The effects of different dopamine polymerization time and different hydrophobic agent dosage on the hydrophobicity and oil absorption capacity of melamine sponges were optimized. The study results showed that the water contact angle of the superhydrophobic sponge could reach 153° with excellent organic solvent absorption capacity of 165.9 g/g. Furthermore, the superhydrophobic sponge retained approximately 92.1% of its initial absorption capacity after 35 reutilization cycles. More importantly, the dopamine biomimetic bonding superhydrophobic modification method can be used for different types of sponges. Therefore, a universally applicable, facile, simple and environmentally friendly superhydrophobic modification method for sponges was developed.

Multifunctional superhydrophobic adsorbents by mixed-dimensional particles assembly for polymorphic and highly efficient oil-water separation

Supra-wetting materials, especially superhydrophobic absorption materials, as an emerging advanced oil-water separation material have attracted extensive concern in the treatment of oil spillage and industrial oily wastewater. However, it is still a challenge to fabricate robust and multifunctional superhydrophobic materials for the multitasking oil-water separation and fast clean-up of the viscous crude oil by an environment-friendly and scalable method. Herein, a solid-solid phase ball-milling strategy without chemical reagent-free modification was proposed to construct heterogeneous superhydrophobic composites by using waste soot as the solid-phase superhydrophobic modifier. A series of covalent bond restricted soot-graphene (S-GN) or soot-Fe₃O₄ (S-Fe₃O₄) composite materials with a peculiar micro-nano structure are prepared. Through "glue+superhydrophobic particles" method, the prepared soot-based composite particles are facilely loaded on the porous skeleton of the sponge to obtain multifunctional superhydrophobic adsorbents. The reported superhydrophobic adsorbents exhibited robust chemical and mechanical stability, convenient magnetic collection, the high oil absorption capacity of 60-142 g g^-1, durable recyclability (>250 cycles), efficient separation efficiency (>99.5%) and outstanding self-heated performance, which enable them to be competent for oil-water separation in multitasking and complex environment (floating oils, continuous oil collection, oil-in-water emulsion, and viscous oil-spills).

A rapid and simple method for the removal of dyes and organophosphorus pesticides from water and soil samples using deep eutectic solvent embedded sponge

A new treatment method using a deep eutectic solvent embedded melamine sponge (DES-MS) was studied for the removal of organic pollutants from water and soil samples. Five organophosphorus pesticides (OPPs) consisting of azinphos-methyl (AZP), parathion-methyl (PRT), fenitrothion (FNT), diazinon (DIZ) and chlorpyrifos (CPF), and two dyes including acid blue 29 (AB29) and malachite green (MG) were used as the model pollutants. DESs were easily prepared from tetrabutylammonium bromide (TBABr) and various fatty acids. The synthesised DESs were loaded into the sponge before being utilized for the removal of the studied pollutants. After the removal, the residual OPPs or dyes in the supernatant was quantified by high performance liquid chromatography or derivative spectrophotometry, respectively. The proposed method was simple, rapid, environmentally friendly and effective with the removal efficiency higher than 70% for various samples. Moreover, the removal of various dyes was successfully achieved with the efficiency greater than 65% under the optimum condition.

MgAl layered double oxide: One powerful sweeper of emulsified water and acid for oil purification

We exploit a novel role of MgAl-layered double oxide (LDO) as a powerful sweeper to remove trace emulsified water and organic acids from contaminated oil. Notably, 0.4 g of LDO enable to purify 20 mL of contaminated oil with 0.2 g of water and 0.1 mL of octanoic acid, and the separation efficiency reaches 94.6 and 28.2%, respectively. The separation process is initiated with the immobilization of water droplets at the crystalline matrix of LDO (driven by the unique water memory effect), accompanied by the LDO converted to MgAl-layered double hydroxide (LDH). LDH possesses a high point of zero charge and abundant OH^- and Mg²⁺/Al³⁺ on its layered surface, which enables it to remove the acids via neutralization and complexing reactions. The immobilized water and adsorbed acids are eventually swept by collecting the solids. The collected solids, mainly composed of LDH, can be regenerated to LDO for recycle through a calcination process. Economy evaluation reveals it takes $6.7 for LDO to purify every cubic meters of emulsion, much more cost-effective than the reported CaSO₄•0.5H₂O and Fe₃O₄-based adsorbents. The robust performance with the competitive economy points to the high potential of LDO for oil regeneration.