Ultra-sensitive ethanol gas sensors based on nanosheet-assembled hierarchical ZnO-In2O3 heterostructures

Advances in 2D Materials Based Gas Sensors for Industrial Machine Olfactory Applications

The escalating development and improvement of gas sensing ability in industrial equipment, or "machine olfactory", propels the evolution of gas sensors toward enhanced sensitivity, selectivity, stability, power efficiency, cost-effectiveness, and longevity. Two-dimensional (2D) materials, distinguished by their atomic-thin profile, expansive specific surface area, remarkable mechanical strength, and surface tunability, hold significant potential for addressing the intricate challenges in gas sensing. However, a comprehensive review of 2D materials-based gas sensors for specific industrial applications is absent. This review delves into the recent advances in this field and highlights the potential applications in industrial machine olfaction. The main content encompasses industrial scenario characteristics, fundamental classification, enhancement methods, underlying mechanisms, and diverse gas sensing applications. Additionally, the challenges associated with transitioning 2D material gas sensors from laboratory development to industrialization and commercialization are addressed, and future-looking viewpoints on the evolution of next-generation intelligent gas sensory systems in the industrial sector are prospected.

Mechanism of Interfacial Molecular Interactions Reveals the Intrinsic Factors for the Highly Enhanced Sensing Performance of Ag-Loaded Co3O4

The noble metal-loaded strategy can effectively improve the gas-sensing performances of metal oxide sensors. However, the gas-solid interfacial interactions between noble metal-loaded sensing materials and gaseous species remain unclear, posing a significant challenge in correlating the physical and chemical processes during gas sensing. In this study, in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) and in situ Raman spectroscopy were conducted to collaboratively investigate the interfacial interactions involved in the ethanol gas-sensing processes over Co3O4 and Ag-loaded Co3O4 sensors. In situ DRIFTS revealed differences in the compositions and quantities of sensing reaction products, as well as in the adsorption-desorption interactions of surface species, among Co3O4 and Ag-loaded Co3O4 materials. In parallel, in situ Raman spectroscopy demonstrated that the ethanol atmosphere can modulate the electron scattering of Ag-loaded Co3O4 materials but not of raw Co3O4. In situ experimental results revealed the intrinsic reason for the highly enhanced sensing performances of the Ag-loaded Co3O4 sensors toward ethanol gas, including a decreased optimal working temperature (from 250 to 150 °C), an improved gas response level (from 24 to 257), and accelerated gas recovery dynamics. This work provides an effective platform to investigate the interfacial interactions of sensing processes at the molecular level and further advances the development of high-performance gas sensors.

Laser-Induced and MOF-Derived Metal Oxide/Carbon Composite for Synergistically Improved Ethanol Sensing at Room temperature

Advancements in sensor technology have significantly enhanced atmospheric monitoring. Notably, metal oxide and carbon (MOx/C) hybrids have gained attention for their exceptional sensitivity and room-temperature sensing performance. However, previous methods of synthesizing MOx/C composites suffer from problems, including inhomogeneity, aggregation, and challenges in micropatterning. Herein, we introduce a refined method that employs a metal-organic framework (MOF) as a precursor combined with direct laser writing. The inherent structure of MOFs ensures a uniform distribution of metal ions and organic linkers, yielding homogeneous MOx/C structures. The laser processing facilitates precise micropatterning (< 2 μm, comparable to typical photolithography) of the MOx/C crystals. The optimized MOF-derived MOx/C sensor rapidly detected ethanol gas even at room temperature (105 and 18 s for response and recovery, respectively), with a broad range of sensing performance from 170 to 3,400 ppm and a high response value of up to 3,500%. Additionally, this sensor exhibited enhanced stability and thermal resilience compared to previous MOF-based counterparts. This research opens up promising avenues for practical applications in MOF-derived sensing devices.

Synthesis and characterization of ZrO2-ZnO heterojunction composite for isopropanol detection

We prepared ZrO2-ZnO heterojunction composites by a simple hydrothermal method as materials sensitive to isopropanol gas. The 5% ZrO2-ZnO sample presented a uniform rod-like structure. The optimum operating temperature, sensitivity and response/recovery times were measured to investigate the response of ZrO2-ZnO composites to isopropanol. The sensor based on 5% ZrO2-ZnO composites at an optimum temperature of 260 °C had a response to 100 ppm isopropanol of up to 172.46, which was about 3.6 times higher than that of pure ZnO. The sensor also exhibited fast response and recovery times of 5 s and 11 s, respectively. The gas-sensitive properties can be attributed to the rod-like structure, heterojunction structure and catalytic activity of ZrO2. These results would contribute in expanding the application of ZrO2 in gas sensors.

In2O3/Bi2S3 S-scheme Heterojunction-Driven Molecularly Imprinted Photoelectrochemical Sensor for Ultrasensitive Detection of Florfenicol

Florfenicol (FF) raises significant human health and environmental concerns due to its toxicity to the hematology system and the potential spread of antibiotic-resistant genes. Here, a highly sensitive molecularly imprinted photoelectrochemical (PEC) sensor, featuring an In2O3/Bi2S3 S-scheme heterojunction, is proposed to detect FF without an external voltage supply. Compared with conventional II-type heterojunctions, S-scheme heterojunctions efficiently promote carrier separation and enhance the redox capability of the photocatalytic system. This allows more dissolved O2 and H2O molecules to participate in the redox reaction, resulting in an amplified and stabilized photocurrent response. The electron transfer in the S-scheme heterojunction is confirmed via electron spin resonance (ESR). With the molecular imprinting technique, this PEC platform exhibits exceptional selectivity, wide linear range (1.0 × 10-4-1.0 × 104 ng mL-1), low detection limit (6.4 × 10-5 ng mL-1), and applicability in real milk and chicken samples. This work not only showcases a PEC platform for accurately and portably detecting drugs but also proposes a viable approach for designing S-scheme heterojunctions in sensing analysis.

Structure, Conductivity, and Sensor Properties of Nanosized ZnO-In2O3 Composites: Influence of Synthesis Method

The influence of the method used for synthesizing ZnO-In2O3 composites (nanopowder mixing, impregnation, and hydrothermal method) on the structure, conductivity, and sensor properties is investigated. With the nanopowder mixing, the size of the parent nanoparticles in the composite remains practically unchanged in the range of 50-100 nm. The impregnation composites consist of 70 nm In2O3 nanoparticles with ZnO nanoclusters < 30 nm in size located on its surface. The nanoparticles in the hydrothermal composites have a narrow size distribution in the range of 10-20 nm. The specific surface of hydrothermal samples is five times higher than that of impregnated samples. The sensor response of the impregnated composite to 1100 ppm H2 is 1.3-1.5 times higher than the response of the mixed composite. Additives of 15-20 and 85 wt.% ZnO to mixed and impregnated composites lead to an increase in the response compared with pure In2O3. In the case of hydrothermal composite, up to 20 wt.% ZnO addition leads to a decrease in response, but 65 wt.% ZnO addition increases response by almost two times compared with pure In2O3. The sensor activity of a hydrothermal composite depends on the phase composition of In2O3. The maximum efficiency is reached for the composite containing cubic In2O3 and the minimum for rhombohedral In2O3. An explanation is provided for the observed effects.

Large-lateral-area SnO2 nanosheets with a loose structure for high-performance acetone sensor at the ppt level

Gas sensors with high sensitivity and high selectivity are required in practical applications to distinguish between target molecules in the detection of volatile organic compounds, real-time security alerts, and clinical diagnostics. Semiconducting tin oxide (SnO₂) is highly regarded as a gas-sensing material due to its exceptional responsiveness to changes in gaseous environments and outstanding chemical stability. Herein, we successfully synthesized a large-lateral-area SnO₂ nanosheet with a loose structure as a gas sensing material by a one-step facile aqueous solution process without a surfactant or template. The SnO₂ sensor exhibited a remarkable sensitivity (R_a/R_g = 1.33) at 40 ppt for acetone, with a theoretical limit of detection of 1.37 ppt, which is the lowest among metal oxide semiconductor-based gas sensors. The anti-interference ability of acetone was higher than those of pristine SnO₂ and commercial sensors. These sensors also demonstrated perfect reproducibility and long-term stability of 100 days. The ultrasensitive response of the SnO₂ nanosheets toward acetone was attributed to the specific loose large lateral area structure, small grain size, and metastable (101) crystal facets. Considering these advantages, SnO₂ nanosheets with larger lateral area sensors have great potential for the detection and monitoring of acetone.

CdS nanocrystallites sensitized ZnO nanosheets for visible light induced sonophotocatalytic/photocatalytic degradation of tetracycline: From experimental results to a generalized model based on machine learning methods

CdS/ZnO nanosheets heterostructures ((x)CdS/ZNs) with different mole ratios of Cd/Zn ((x) = 0.2, 0.4, and 0.6) were synthesized by the impregnation-calcination method. PXRD patterns showed that the (100) diffraction of ZNs was the most significant in the (x)CdS/ZNs heterostructures, and it confirmed that CdS nanoparticles (in cubic phase) occupied the (101) and (002) crystal facets of ZNs with hexagonal wurtzite crystal phase. UV-Vis DRS results indicated that CdS nanoparticles decreased the band gap energy of ZNs (2.80-2.11 eV) and extended the photoactivity of ZNs to the visible light region. The vibrations of ZNs were not observed clearly in the Raman spectra of (x)CdS/ZNs due to the extensive coverage of CdS nanoparticles shielding the deeper-laying ZNs from Raman response. The photocurrent of (0.4) CdS/ZNs photoelectrode reached 33 μA, about 82 times higher than that for ZNs (0.4 μA, 0.1 V vs Ag/AgCl). The formation of an n-n junction at the (0.4) CdS/ZNs reduced the recombination of electron-hole pairs and increased the degradation performance of the as-prepared (0.4) CdS/ZNs heterostructure. The highest percentage removal of tetracycline (TC) in the sonophotocatalytic/photocatalytic processes was obtained by (0.4) CdS/ZNs under visible light. The quenching tests showed that O₂^•-, h⁺, and OH^• were the main active species in the degradation process. The degradation percentage decreased negligibly in the sonophotocatalytic (84%-79%) compared to the photocatalytic (90%-72%) process after four re-using runs due to the presence of ultrasonic waves. For the estimation of degradation behavior, two machine learning methods were applied. The comparison between the ANN and GBRT models evidenced that both models had high prediction accuracy and could be used for predicting and fitting the experimental data of the %removal of TC. The excellent sonophotocatalytic/photocatalytic performance and stability of the fabricated (x)CdS/ZNs catalysts made them promising candidates for wastewater purification.

Construction of Flower-like PtOx@ZnO/In2O3 Hollow Microspheres for Ultrasensitive and Rapid Trace Detection of Isopropanol

The design of a highly effective isopropanol gas sensor with high response and trace detection capability is extremely important for environmental surveillance and human health. Here, novel flower-like PtO_x@ZnO/In₂O₃ hollow microspheres were prepared by a three-step approach. The hollow structure was composed of an In₂O₃ shell inside and layered ZnO/In₂O₃ nanosheets outside with PtO_x nanoparticles (NPs) on the surface. Meanwhile, the gas sensing performances of the ZnO/In₂O₃ composite with different Zn/In ratios and PtO_x@ZnO/In₂O₃ composites were evaluated and compared systematically. The measurement results indicated that the ratio of Zn/In affected the sensing performance and the ZnIn₂ sensor presented a higher response, which was then modified with PtO_x NPs to further enhance its sensing property. The Pt@ZnIn₂ sensor exhibited outstanding isopropanol detection performance with ultrahigh response values under 22 and 95% relative humidity (RH). In addition, it also showed a rapid response/recovery speed, good linearity, and low theoretical limit of detection (LOD) regardless of being under a relatively dry or ultrahumid atmosphere. The enhancement of isopropanol sensing properties might be ascribed to the unique structure of PtO_x@ZnO/In₂O₃, heterojunctions between the components, and catalytic effect of Pt NPs.

Metal-organic frameworks-derived In2O3/ZnO porous hollow nanocages for highly sensitive H2S gas sensor

The detection of hydrogen sulfide (H₂S) is critical because of its potential harm and widespread presence in the oil and gas sectors. The zeolitic imidazolate framework-8 (ZIF-8) derived ZnO nanostructures manufactured as gas sensors have exceptional sensitivity and selectivity for H₂S gas. In/Zn-ZIF-8 template material was synthesized by a simple one-step co-precipitation method followed by thermal annealing in air. The heat treatment resulted in In₂O₃/ZnO nanostructures with mixed heterostructures. The crystal structure (XRD), morphology (SEM/TEM), chemical state (XPS), surface area (BET), etc were investigated to ascertain the nature of the as-prepared material. SEM imagery revealed that the as-prepared In₂O₃/ZnO sensitive material had a microstructure of porous hollow nanocages with an average particle size of about 200 nm, which is beneficial to the diffusion and adsorption of gas molecules. The gas sensing performance test results of the In₂O₃/ZnO hollow nanocages show that their response to H₂S gas is significantly improved 67.5 @50 ppm H₂S (about 11 times that of pure ZnO nanocages) at an optimal temperature of 200 °C, better selectivity, lower theoretical detection limit and good linearity between gas concentration and response values. The enhanced gas sensing feat to H₂S gas is mainly attributed to the formation of n-n heterojunction and the wide surface area of the newly formed In₂O₃/ZnO porous hollow nanocages.

Heterojunctions on Ta2O5@MWCNT for Ultrasensitive Ethanol Sensing at Room Temperature

Heterojunctions of Ta₂O₅ and multiwalled carbon nanotubes (MWCNTs) have been successfully synthesized by a facile and cost-effective hydrothermal method, with a super thin and uniform Ta₂O₅ shell wrapped around the MWCNT. The combination of Ta₂O₅ and MWCNTs at the interface not only modifies the morphology but also forms the p-n heterojunction, which contributes to the reconstruction of band structure, as well as the low resistance of matrix and highly chemisorbed oxygen content. The Ta₂O₅@MWCNT p-n heterojunction exhibits ultrasensitive performance to ethanol at room temperature, with a response of 3.15 toward 0.8 ppm ethanol and a detection limit of 0.173 ppm. The sensor has a high reproducibility at various concentrations of ethanol, superior selectivity to other gases, and long-term stability. The strategy of hybriding metal oxide semiconductors with MWCNT promises to provide a feasible and further developable pathway for high-performance room-temperature gas sensors.

Highly Selective Gas Sensor Based on Litchi-like g-C3N4/In2O3 for Rapid Detection of H2

Hydrogen (H₂) has gradually become a substitute for traditional energy, but its potential danger cannot be ignored. In this study, litchi-like g-C₃N₄/In₂O₃ composites were synthesized by a hydrothermal method and used to develop H₂ sensors. The morphology characteristics and chemical composition of the samples were characterized to analyze the gas-sensing properties. Meanwhile, a series of sensors were tested to evaluate the gas-sensing performance. Among these sensors, the sensor based on the 3 wt% g-C₃N₄/In₂O₃ (the mass ratio of g-C₃N₄ to In₂O₃ is 3:100) showeds good response properties to H₂, exhibiting fast response/recovery time and excellent selectivity to H₂. The improvement in the gas-sensing performance may be related to the special morphology, the oxygen state and the g-C₃N₄/In₂O₃ heterojunction. To sum up, a sensor based on 3 wt% g-C₃N₄/In₂O₃ exhibits preeminent performance for H₂ with high sensitivity, fast response, and excellent selectivity.

ZnO@CuO hollow nanosphere-based composites used for the sensitive detection of hydrogen sulfide with long-term stability

In this study, zinc oxide@cupric oxide hollow nanospheres (ZnO@CuO HNS, 330 nm in diameter) were successfully prepared by a hard-template method using amino-phenolformaldehyde resin spheres (APF) as the templates. A new type of thin-film gas sensor toward hydrogen sulfide (H₂S) was fabricated by means of drop-coating on the gold electrode of an alumina ceramic tube. The microstructure and morphology of the nanosphere composites were characterized by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and the gas-sensing performance of the composites toward the detection of H₂S were investigated. The ZnO@CuO nanocomposite with a hollow structure exhibited good gas-sensing properties. Under the optimum operating temperature of 260 °C, ambient temperature of 30 °C, and ambient humidity of 70%, the linear response of the sensor to H₂S was in the concentration range of 0.1-100 ppm, and its detection limit reached 0.0611 ppm, with a quick response time of 78 s. Also, the sensor possessed good repeatability, selectivity, and stability. The long-term stability and run duration of such sensors were pronounced, with only a 1.9% reduction in the signal after the continuous monitoring of H₂S gas in a pig farm for 18 months using Alibaba's cloud remote transmission system, which presents an important practical application prospect in atmosphere environment monitoring on livestock-raising fields.

Edge-enriched MoS2 nanosheets modified porous nanosheet-assembled hierarchical In2O3 microflowers for room temperature detection of NO2 with ultrahigh sensitivity and selectivity

Nitrogen dioxide (NO₂) is one of the most hazardous toxic pollutants to human health and the environment. However, deficiencies of low sensitivity and poor selectivity at room temperature (RT) restrain the application of NO₂ sensors. Herein, the edge-enriched MoS₂ nanosheets modified porous nanosheets-assembled three-dimensional (3D) In₂O₃ microflowers have been synthesized to improve the sensitivity and selectivity of NO₂ detection at RT. The results show that the In₂O₃/MoS₂ composite sensor exhibits a response as high as 343.09-5 ppm NO₂, which is 309 and 72.5 times higher than the sensors based on the pristine MoS₂ and In₂O₃. The composite sensor also shows short recovery time (37 s), excellent repeatability and long-term stability. Furthermore, the response of the In₂O₃/MoS₂ sensor to NO₂ is at least 30 times higher than that of other gases, proving the ultrahigh selectivity of the sensor. The outstanding sensing performance of the In₂O₃/MoS₂ sensor can be attributed to the synergistic effect and abundant active sites originating from the p-n heterojunction, exposed edge structures and the designed 2D/3D hybrid structure. The strategy proposed herein is expected to provide a useful reference for the development of high-performance RT NO₂ sensors.

One-Step Hydrothermal Synthesis of 3D Interconnected rGO/In2O3 Heterojunction Structures for Enhanced Acetone Detection

Acetone detection is of great significance for environmental monitoring or diagnosis of diabetes. Nevertheless, fast and sensitive detection of acetone at low temperatures remains challenging. Herein, a series of rGO-functionalized three-dimensional (3D) In2O3 flower-like structures were designed and synthesized via a facile hydrothermal method, and their acetone-sensing properties were systematically investigated. Compared to the pure 3D In2O3 flower-like structures, the rGO-functionalized 3D In2O3 flower-like structures demonstrated greatly improved acetone-sensing performance at relatively low temperatures. In particular, the 5-rGO/In2O3 sensor with an optimized decoration exhibited the highest response value (5.6) to 10 ppm acetone at 150 °C, which was about 2.3 times higher than that of the In2O3 sensor (2.4 at 200 °C). Furthermore, the 5-rGO/In2O3 sensor also showed good reproducibility, a sub-ppm-level detection limit (1.3 to 0.5 ppm), fast response and recovery rates (3 s and 18 s, respectively), and good long-term stability. The extraordinary acetone-sensing performance of rGO/In2O3 composites can be attributed to the synergistic effect of the formation of p-n heterojunctions between rGO and In2O3, the large specific surface area, the unique flower-like structures, and the high conductivity of rGO. This work provides a novel sensing material design strategy for effective detection of acetone.

Improved TEA Sensitivity and Selectivity of In2O3 Porous Nanospheres by Modification with Ag Nanoparticles

A highly sensitive and selective detection of volatile organic compounds (VOCs) by using gas sensors based on metal oxide semiconductor (MOS) has attracted increasing interest, but still remains a challenge in gas sensitivity and selectivity. In order to improve the sensitivity and selectivity of In2O3 to triethylamine (TEA), herein, a silver (Ag)-modification strategy is proposed. Ag nanoparticles with a size around 25–30 nm were modified on pre-synthesized In2O3 PNSs via a simple room-temperature chemical reduction method by using NaBH4 as a reductant. The results of gas sensing tests indicate that after functionalization with Ag, the gas sensing performance of In2O3 PNSs for VOCs, especially for TEA, was remarkably improved. At a lower optimal working temperature (OWT) of 300 °C (bare In2O3 sensor: 320 °C), the best Ag/In2O3-2 sensor (Ag/In2O3 PNSs with an optimized Ag content of 2.90 wt%) shows a sensitivity of 116.86/ppm to 1–50 ppm TEA, about 170 times higher than that of bare In2O3 sensor (0.69/ppm). Significantly, the Ag/In2O3-2 sensor can provide a response (Ra/Rg) as high as 5697 to 50 ppm TEA, which is superior to most previous TEA sensors. Besides lower OWT and higher sensitivity, the Ag/In2O3-2 sensor also shows a remarkably improved selectivity to TEA, whose selectivity coefficient (STEA/Sethanol) is as high as 5.30, about 3.3 times higher than that of bare In2O3 (1.59). The sensitization mechanism of Ag on In2O3 is discussed in detail.

Nitrogen doped In2O3-ZnO nanocomposite mesoporous thin film based highly sensitive and selective ethanol sensors

Nanocomposite metal oxide thin films exhibit promising qualities in the field of gas sensors due to the opportunities provided by the heterointerface formation. In this work, we present the synthesis of nitrogen doped mesoporous In₂O₃-ZnO nanocomposite thin films by a simple wet chemical method using urea as the nitrogen precursor. SEM investigation suggests the formation of mesoporous nanocomposite thin films, where the uniformity of the surface pore distribution depends on the relative proportion of In₂O₃ and ZnO in the composites. HRTEM investigation suggests the formation of sharp interfaces between N-In₂O₃ and N-ZnO grains in the nanocomposite thin films. The nanocomposite thin films have been tested for their ethanol sensing performance over an extensive range of temperatures, ethanol vapor concentrations and relative humidities. Nitrogen doped nanocomposite thin films with an equal proportion of In₂O₃ and ZnO exhibit excellent ethanol sensing performance at a reasonable operating temperature (∼94% at 200 °C for 50 ppm of ethanol), fast response time (∼two seconds), stability over time, enhanced resilience against humidity and selectivity to ethanol over various other volatile organic compounds. All the results indicated that nitrogen doped In₂O₃/ZnO nanocomposite thin films portray great possibilities in designing improved performance ethanol sensors.

Pt Single Atom-Induced Activation Energy and Adsorption Enhancement for an Ultrasensitive ppb-Level Methanol Gas Sensor

As an important organic chemical raw material, methanol is used in various industries but is harmful to human health. Developing an effective and accurate detection device for methanol is an urgent need. Herein, we demonstrate a novel gas-sensing material with a Pt single atom supported on a porous Ag-LaFeO₃@ZnO core-shell sphere (Ag-LaFeO₃@ZnO-Pt) with a high specific surface area (192.08 m²·g^-1). Based on this, the surface activity of the Ag-LaFeO₃@ZnO-Pt gas sensor is enhanced obviously, which improved the working temperature and detection limit for methanol gas. Consequently, this sensor possesses an ultrahigh sensitivity of 453.02 for 5 ppm methanol gas at a working temperature of 86 °C and maintains a high sensitivity of 21.25 even at a concentration as low as 62 ppb. The sensitivity of Ag-LaFeO₃@ZnO-Pt to methanol gas is increased by 6.69 times compared with the Ag-LaFeO₃@ZnO core-shell sphere (Ag-LaFeO₃@ZnO). Additionally, the minimum detection limit is found to be 3.27 ppb. Detailed theoretical calculations revealed that the unoccupied 5d state of Pt single atoms increases the adsorption and activation energy of methanol and oxygen, which facilities methanol gas-sensing performance. This work will provide a novel strategy to design high-performance gas-sensing materials.

UV-enhanced NO2gas sensors based on In2O3/ZnO composite material modified by polypeptides

This present study reported a high-performance gas sensor, based on In₂O₃/ZnO composite material modified by polypeptides, with a high sensibility to NO₂, where the In₂O₃/ZnO composite was prepared by a one-step hydrothermal method. A series of results through material characterization technologies showed the addition of polypeptides can effectively change the morphology and size of In₂O₃/ZnO crystals, and effectively improve the sensing performance of the gas sensors. Due to the single shape and small size, In₂O₃/ZnO composite modified by polypeptides increased the active sites on the surface. At the same time, the gas sensing properties of four different ratios of polypeptide-modified In₂O₃/ZnO gas sensors were tested. It was found that the In₂O₃/ZnO-10 material showed the highest response, excellent selectivity, and good stability at room temperature under UV light. In addition, the response of the In₂O₃/ZnO-10 gas sensor showed a strong linear relationship with the NO₂gas concentration. When the NO₂gas concentration was 20 ppm, the response time was as quick as 19 s, and the recovery time was 57 s. Finally, based on the obtained experimental characterization results and energy band structure analysis, a possible gas sensing mechanism is proposed.

Radial ZnO nanorods decorating Co3O4 nanoparticles for highly selective and sensitive detection of the 3-hydroxy-2-butanone biomarker

Indirect monitoring of Listeria monocytogenes (LM) via a gas sensor that can detect the bacterial metabolite 3-hydroxy-2-butanone (3H-2B) is a newly emerged strategy. However, such sensors are required simultaneously endow with outstanding selectivity, high sensitivity, and ppb-level detection limit, which remains technologically challenging. Herein, we have developed highly selective and sensitive 3H-2B sensors that consist of zinc oxide nanorods decorated with cobaltosic oxide nanoparticles (ZnO NRs/Co₃O₄ NPs), which have been synthesized by combined optimized hydrothermal and annealing process. Specifically, the ZnO NRs/Co₃O₄ NPs exhibit ultrahigh sensitivity to 5 ppm 3H-2B (R_a/R_g = 550 at 260 °C). The sensor prototypes enable detection as low as 10 ppb 3H-2B, show excellent long-term stability, and present remarkable selectivity through interfering selectivity survey and principal component analysis (PCA). Such outstanding sensing performance is attributed to the modulated electron depletion layer by n-p heterojunctions and abundant gas diffusion pathways via the radial architecture, which was verified via electrochemical impedance spectroscopy test, Mott-Schottky measurement, and ultraviolet-visible absorption analysis. Our highly selective and sensitive ZnO NRs/Co₃O₄ NPs have the potential in the real-time detection of 3H-2B biomarker.

Efficient detection of hazardous H2S gas using multifaceted Co3O4/ZnO hollow nanostructures

The rapid increases in environmental hazardous gases have laid dangerous effects on human health. The detection of such pollutants gases is mandatory using various optimal techniques. In this paper, porous multifaceted Co₃O₄/ZnO nanostructures are synthesized by pyrolyzing sacrificial template of core-shell double zeolitic imidazolate frameworks (ZIFs) for gas sensing applications. The fabricated exhibit superior gas sensor response, high selectivity, fast response/recovery times, and remarkable stability and sensitivity to H₂S gas. In particular, the multifaceted Co₃O₄/ZnO nanostructures show a maximum response of 147 at 100 ppm of H₂S under optimum conditions. The remarkable gas sensing performances are mainly ascribed to high porosity, wide surface area multifaceted nanostructures, presence of heterojunctions and catalytic activity of ZnO and Co₃O₄, which are beneficial for H₂S gas sensors industry.

Size-Controlled Au Nanoparticles Incorporating Mesoporous ZnO for Sensitive Ethanol Sensing

Zinc oxide (ZnO) as a commonly used semiconductor material has aroused extensive research attention in various fields, such as field-effect transistors, solar cells, luminescent devices, and sensors, because of its excellent light-electrical features and large exciton bonding energy. Herein, ultrasmall Au nanoparticles with tunable size decorated mesoporous ZnO nanospheres were synthesized via facile formaldehyde-assisted metal-ligand cross-linking strategy, where these active Au species could be transferred into Au nanoparticles in the frameworks by various reduction strategies. Typically, mesoporous ZnO-Au with a photoreduction technique showed superior ethanol sensing performance (ca. 159 for 50 ppm at 200 °C) because of its high surface area, dual-mesoporous structure, and interface effect (electron effect, surface catalytic/adsorption). Moreover, the mesoporous ZnO-Au composites by photoreduction show much better performance than those via H2 reduction and NaBH4 reduction, which is ascribed to the providential size of Au nanoparticles (ca. 6.6 nm) and abundant oxygen defects in the composites. In particular, the selectivity and sensitivity of mesoporous ZnO-Au far exceeds those of materials loaded with other noble metals (Pt, Pd, and Ag). The sensing mechanism of mesoporous ZnO-Au for ethanol is attributed to classical surface adsorption/catalytic reaction, where strong sensitization effect (electron and chemical) and the spillover effect of Au nanoparticles in the catalytic reaction cause superior ethanol sensing performances. In situ FTIR and GC-MS measurement revealed that the catalytic oxidation of ethanol follows the process of dehydrogenation and deep oxidation, that is, dehydrogenation to acetaldehyde, and then further oxidation to carbon dioxide and water.

Recent Progress of Nanostructured Sensing Materials from 0D to 3D: Overview of Structure-Property-Application Relationship for Gas Sensors

Along with the progress of nanoscience and nanotechnology, nanomaterials with attractive structural and functional properties have gained more attention than ever before, especially in the field of electronic sensors. In recent years, the gas sensing devices have made great achievement and also created wide application prospects, which leads to a new wave of research for designing advanced sensing materials. There is no doubt that the characteristics are highly governed by the sensitive layers. For this reason, important advances for the outstanding, novel sensing materials with different dimensional structures including 0D, 1D, 2D, and 3D are reported and summarized systematically. The sensing materials cover noble metals, metal oxide semiconductors, carbon nanomaterials, metal dichalcogenides, g-C₃ N₄ , MXenes, and complex composites. Discussion is also extended to the relation between sensing performances and their structure, electronic properties, and surface chemistry. In addition, some gas sensing related applications are also highlighted, including environment monitoring, breath analysis, food quality and safety, and flexible wearable electronics, from current situation and the facing challenges to the future research perspectives.

Economic Friendly ZnO-Based UV Sensors Using Hydrothermal Growth: A Review

Ultraviolet (UV) sensors offer significant advantages in human health protection and environmental pollution monitoring. Amongst various materials for UV sensors, the zinc oxide (ZnO) nanostructure is considered as one of the most promising candidates due to its incredible electrical, optical, biomedical, energetic and preparing properties. Compared to other fabricating techniques, hydrothermal synthesis has been proven to show special advantages such as economic cost, low-temperature process and excellent and high-yield production. Here, we summarize the latest progress in research about the hydrothermal synthesis of ZnO nanostructures for UV sensing. We particularly focus on the selective hydrothermal processes and reveal the effect of key factors/parameters on ZnO architectures, such as the laser power source, temperature, growth time, precursor, seeding solution and bases. Furthermore, ZnO hydrothermal nanostructures for UV applications as well as their mechanisms are also summarized. This review will therefore enlighten future ideas of low-temperature and low-cost ZnO-based UV sensors.

A high-response formaldehyde sensor based on fibrous Ag-ZnO/In2O3 with multi-level heterojunctions

Timely detection of formaldehyde is pivotal because formaldehyde is slowly released from the indoor decorative materials, jeopardizing our healthy. Herein, a high-response formaldehyde gas sensor based on Ag-ZnO/In₂O₃ nanofibers was successfully fabricated. Compared with all the control samples, the hybrid exhibits superior sensitivity (0.65 ppm^-1), excellent selectivity (≥ 12.5) and durable stability (the deviation value ≤ 3%). Particularly, an ultra-high response value of about 186 towards 100 ppm of formaldehyde at 260 °C was achieved, heading the list of outstanding candidates. Additionally, the limit of detection is as low as 9 ppb. The enhanced gas sensing properties can be mainly attributed to multi-level heterojunctions (n-n heterojunction and Ohmic junction) and the "spill-over" effect of Ag, ultimately increasing the adsorption of gas molecules on the surface of sensing material. This work verifies that proper design of multi-level heterojunctions significantly upgrade the sensing performance.

Ethanol Sensing Properties and First Principles Study of Au Supported on Mesoporous ZnO Derived from Metal Organic Framework ZIF-8

It is of great significance to develop ethanol sensors with high sensitivity and low detection temperature. Hence, we prepared Au-supported material on mesoporous ZnO composites derived from a metal-organic framework ZIF-8 for the detection of ethanol gas. The obtained Au/ZnO materials were characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), field emission scanning electron microscopy (SEM), field emission transmission electron microscopy (TEM) and nitrogen adsorption and desorption isotherms. The results showed that the Au/ZnO-1.0 sample maintains a three-dimensional (3D) dodecahedron structure with a larger specific surface area (22.79 m² g⁻¹) and has more oxygen vacancies. Because of the unique ZIF structure, abundant surface defects and the formation of Au-ZnO Schottky junctions, an Au/ZnO-1.0 sensor has a response factor of 37.74 for 100 ppm ethanol at 250 °C, which is about 6 times that of pure ZnO material. In addition, the Au/ZnO-1.0 sensor has good selectivity for ethanol. According to density functional theory (DFT) calculations, the adsorption energy of Au/ZnO for ethanol (−1.813 eV) is significantly greater than that of pure ZnO (−0.217 eV). Furthermore, the adsorption energy for ethanol is greater than that of other gases.

Ex-situ XPS analysis of yolk-shell Sb2O3/WO3 for ultra-fast acetone resistive sensor

The preparation of fast, highly responsive and reliable gas sensing devices for the detection of acetone gas is considered to be a key challenge for the development of accurate disease diagnosis systems through exhaled respiratory gases. In the paper, yolk shell Sb₂O₃/WO₃ is synthesized and its gas sensing performance was studied by static test system. Special, the maximum response value of 1:1 Sb₂O₃/WO₃ yolk-shell (WO₃-1 YSL) sensor to 100 ppm acetone can reach as high as 50.0 at 200 ℃. And it also exhibits excellent response/recover time (4 s/5 s), low detection limit (2 ppm) and superior selectivity towards acetone. More importantly, in mixed selective gas test, the sensor shows high selectivity towards acetone. And the mechanism is analyzed by ex-situ XPS. The excellent gas-sensing performance can be attributed to unique yolk-shell structure, which facilitates the rapid transport of charge carriers from the surface to the bulk and provides more active sites for gas adsorption and desorption; the heterojunction between of Sb₂O₃ and WO₃, which promotes oxygen pre-adsorption on the surface and increasing the interfacial potential; the increased oxygen vacancies which allowing more chemisorbed oxygen to form.

0D/2D CdS/ZnO composite with n-n heterojunction for efficient detection of triethylamine

It is imperative to seek for novel materials with pronounced gas sensing performance towards triethylamine for the sake of human health. Herein, we successfully fabricate an outstanding triethylamine sensor based on CdS/ZnO composite with 0D/2D structure, which are prepared by in-situ growth of CdS quantum dots on ultra-thin ZnO nanosheets. The ratios between the two ingredients are adjusted and their effect is evaluated. The optimal sample exhibits the lowest operating temperature of 200 °C, the highest response value of ~20 and the fastest response time of 2 s. Besides, it also has the virtues of durable stability, excellent selectivity and superior anti-interference ability. The mechanism behind the aforementioned intriguing performance is investigated by X-ray photoelectron spectroscopy, Kelvin probe and density function theory (DFT) simulation. All the results verify that the enhanced gas sensing properties are derived from splendid 0D/2D structure, n-n heterojunction and large specific surface area. Additionally, this study opens an avenue for designing sensors with 0D/2D structure.

Design of highly sensitive and selective ethanol sensor based on α-Fe2O3/Nb2O5 heterostructure

The introduction of heterostructures is a new approach in gas sensing due to their easy and quick transport of charges. Herein, facile hydrothermal and solid-state techniques are employed to synthesize an α-Fe₂O₃/Nb₂O₅ heterostructure. The morphology, microstructure, crystallinity and surface composition of the synthesized heterostructures are investigated by scanning electron microscope, transmission electron microscope, x-ray diffraction, x-ray photoelectron spectroscopy and Brunauer-Emmett-Teller analyses. The successful fabrication of the heterostructures was achieved via the mutual incorporation of α-Fe₂O₃ nanorods with Nb₂O₅ interconnected nanoparticles (INPs). A sensor based on the α-Fe₂O₃(0.09)/Nb₂O₅ heterostructure with a high surface area exhibited enhanced gas-sensing features, maintaining high selectivity and sensitivity, and a considerable recovery percentage towards ethanol gas. The sensing response of the α-Fe₂O₃(0.09)/Nb₂O₅ heterostructure at lower operating temperature (160 °C) is around nine times higher than a pure Nb₂O₅ (INP) sensor at 180 °C with the flow of 100 ppm ethanol gas. The sensors also show excellent selectivity, good long-term stability and a rapid response/recovery time (8s/2s, respectively) to ethanol. The superior electronic conductivity and upgraded sensitivity performance of gas sensors based on the α-Fe₂O₃(0.09)/Nb₂O₅ heterostructure are attributed due to its unique structural features, high specific surface area and the synergic effect of the n-n heterojunction. The promising results demonstrate the potential application of the α-Fe₂O₃(0.09)/Nb₂O₅ heterostructure as a good sensing material for the fabrication of ethanol sensors.

Design of size-controlled Au nanoparticles loaded on the surface of ZnO for ethanol detection

Schematic diagram of the reaction mechanism of the sensor in air and ethanol.

Correlation between Microstructure and Chemical Composition of Zinc Oxide Gas Sensor Layers and Their Gas-Sensitive Properties in Chlorine Atmosphere

In this article, we present results concerning the impact of structural and chemical properties of zinc oxide in various morphological forms and its gas-sensitive properties, tested in an atmosphere containing a very aggressive gas such as chlorine. The aim of this research was to understand the mechanism of chlorine detection using a resistive gas sensor with an active layer made of zinc oxide with a different structure and morphology. Two types of ZnO sensor layers obtained by two different technological methods were used in sensor construction. Their morphology, crystal structure, specific surface area, porosity, surface chemistry and structural defects were characterized, and then compared with gas-sensitive properties in a chlorine-containing atmosphere. To achieve this goal, scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS) and photoluminescence spectroscopy (PL) methods were used. The sensing properties of obtained active layers were tested by the temperature stimulated conductance method (TSC). We have noticed that their response in a chlorine atmosphere is not determined by the size of the specific surface or porosity. The obtained results showed that the structural defects of ZnO crystals play the most important role in chlorine detection. We demonstrated that Cl2 adsorption is a concurrent process to oxygen adsorption. Both of them occur on the same active species (oxygen vacancies). Their concentration is higher on the side planes of the zinc oxide crystal than the others. Additionally, ZnO sublimation process plays an important role in the chlorine detection mechanism.

Boosting the performance of NO2 gas sensors based on n-n type mesoporous ZnO@In2O3 heterojunction nanowires: in situ conducting probe atomic force microscopic elucidation of room temperature local electron transport

Herein, n-n type one dimensional ZnO@In₂O₃ heterojunction nanowires have been developed and their local electron transport properties during trace-level NO₂ gas sensing process have been probed at room-temperature using conducting probe atomic microscopy. Solvothermally synthesized 1D ZnO@In₂O₃ heterojunction nanowires have been characterized by various spectroscopic and microscopic techniques, which revealed the mesoporous structure indicating their enhanced sensing properties. The dangling bonds and fraction of metal ions to oxygen ions existing on the exposed crystal facets of the heterojunction nanowires have been visualized by employing crystallographic simulations with TEM analysis, which aided in forecasting the nature of surface adsorption of NO₂ gas species. In situ electrical characteristics and Scanning Spreading Resistance Microscopic (SSRM) imaging of single ZnO@In₂O₃ heterojunction nanowires revealed the local charge transport properties in n-n type ZnO@In₂O₃ heterojunction nanowires. Moreover, the ZnO@In₂O₃ heterojunction nanowires based sensor exhibited excellent sensitivity (S = 274%), a fast response (4-6 s) and high selectivity towards trace-level concentration (500 ppb) of NO₂ gas under ambient conditions with low power consumption. Spatially resolved surface potential (SP) variations in ZnO@In₂O₃ heterojunction nanowires have been visualized using in situ Scanning Kelvin Probe Force Microscopy (SKPM) under NO₂ gas environment at room temperature, which was further correlated with its energy band structure. The work functions of the material evaluated by SKPM reveal considerable changes in the energy band structure owing to the local electron transport between ZnO and In₂O₃ at the heterojunctions upon exposure to NO₂ gas indicating the charge carrier recombination. A plausible mechanism has been proposed based on the experimental evidences. The results suggest that new insights into complex sensing mechanisms deduced from the present investigation on n-n type MOS based heterojunction nanowires under ambient conditions can pave the way for the novel design and development of affordable and superior real-time gas sensors.

High-Sensitivity and Ultrafast-Response Ethanol Sensors Based on Graphene Oxide

Ethanol sensors with ultrafast response and high sensitivity have attracted much attention to be applied to daily industrial production processes. In this work, graphene oxide-aniline (GOA) sensors are proposed to meet the requirements of detecting ethanol concentration. Graphene oxide is an outstanding material that has excellent electrical and thermal conductivity, large specific surface area, and high carrier mobility. Because of its special bonding reactions, GOA has advantages of good dispersibility, good electrical conductivity, insolubility in water, and strong plasticity. When testing ethanol concentration with sensors, there will be a lag time, which determines the sensitivity of the sensors. To the best of our knowledge, the GOA sensors in this work have the fastest response time, which is only 27 ms. The GOA ethanol sensors show a good ethanol sensing performance, including excellent sensitivity, cycle stability, and long-term stability.

A Connection Method between Ultrahard PtW8 Wire and a Au Thick Film Based on Parallel-Gap Resistance Microwelding

To meet the application requirements of a thermal gas sensor, it is necessary to realize a bond connection between PtW8 wire with a Au thick film. However, the physical properties, such as the melting point and hardness, of the two materials differ greatly. In this study, the parallel-gap resistance microwelding was introduced into the bonding connection between PtW8 wire and a Au thick film in the thermal gas sensor. The feasibility of the method was analyzed theoretically and the experimental system was established and studied. A scanning electron microscope (SEM) was used to analyze the morphology of the cross-section of the welded joint. The results showed that there was no obvious transition layer at the interface region but there were relatively dense welds. At the same time, it was found that the melted Au wetted and climbed on the surface of the platinum-tungsten alloy, which may have been the key to forming the joint. Elements were observed to have a spatial distribution gradient within the cross-section of the welding line, revealing that mutual diffusion occurred in the parallel-gap resistance microwelding, where this diffusion behavior may be the basic condition for forming the joint. Finally, the influence of the welding voltage, time, and force on the joint strength was also studied, where the joint strength could be up to 5 cN.

A novel ethanol gas sensor based on α-Bi2Mo3O12/Co3O4 nanotube-decorated particles

A novel composite based on α-Bi₂Mo₃O₁₂/Co₃O₄ nanotube-decorated particles was successfully synthesized using a highly efficient and facile two step system using electrospinning and hydrothermal techniques. The small size Co₃O₄ nanoparticles were uniformly and hydrothermally developed on the electrospun α-Bi₂Mo₃O₁₂ nanotubes. The pure α-Bi₂Mo₃O₁₂ nanofibers and composite based on α-Bi₂Mo₃O₁₂/Co₃O₄ were examined using X-ray powder diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), transmission electron microscopy (TEM), high resolution transmission electron microscopy (HRTEM), X-ray photoelectron spectroscopy (XPS) and Brunauer–Emmett–Teller (BET) analyses. From the BET measurements, the composite based on α-Bi₂Mo₃O₁₂/Co₃O₄ exhibits a large specific surface area of 54 m² g⁻¹ with mesopore diameter ranges of 2–10 nm, which is mainly attributed to the remarkable and dominant enhancement in gas sensing as compared to that of the pure α-Bi₂Mo₃O₁₂ nanofibers (38 m² g⁻¹) and Co₃O₄ nanoparticles (32 m² g⁻¹), respectively. In this work, the novel composite based on α-Bi₂Mo₃O₁₂/Co₃O₄ presented a high sensitivity of 30.25 with a quick response/recovery speed towards 100 ppm ethanol at an optimal working temperature of 170 °C, as compared to the pure α-Bi₂Mo₃O₁₂ nanofibers and Co₃O₄ nanoparticles, which display a sensitivity of 13.10 and 2.99 at an optimal working temperature of 220 °C and 280 °C. The sensing performance of the composite based on the α-Bi₂Mo₃O₁₂/Co₃O₄ sensor exhibits a superior sensing performance towards ethanol, which might be owed to the enormous number of superficial oxygen species, the small size catalytic effect of the Co₃O₄ nanoparticles and the interfacial effect formed between the n-type α-Bi₂Mo₃O₁₂ and p-type Co₃O₄ leading to a high charge carrier concentration. This is a novel investigation of a composite based on an α-Bi₂Mo₃O₁₂/Co₃O₄ sensor in the gas sensing era, which might be of vital importance in applications in the advanced gas sensing field.

A novel composite based on α-Bi₂Mo₃O₁₂/Co₃O₄ nanotube-decorated particles was successfully synthesized using a highly efficient and facile two step system using electrospinning and hydrothermal techniques.