Mg17Al12 phase in magnesium alloy waste facilitating the Ni2+ reduction in nickel plating wastewater

Rapid and effective removal of copper, nitrate and trichloromethane from aqueous media by aluminium alloys

Zero-valent iron (ZVI) has been extensively studied for its efficacy in removing heavy metals, nitrate, and chlorinated organic compounds from contaminated water. However, its limited effectiveness due to rapid passivation and poor selectivity is prompting for alternative solutions, such as the use of aluminium alloys. In this study, the efficacy of five distinct aluminium alloys, namely Al-Mg, Al-Fe, Al-Cu, and Al-Ni, each comprising 50 % Al by mass at a concentration of 10 g/L, was assessed using copper, nitrate and trichloromethane (TCM) as model contaminants. Results show that chemical pollutants reacted immediately with Al-Mg. On the contrary, the remaining three alloys exhibited a delay of 24 h before demonstrating significant reactivity. Remarkably, Al-Mg alloy reduced nitrate exclusively to ammonium, indicating minimal preference for nitrate reduction to N2. In contrast, the Al-Cu, Al-Ni, and Al-Fe alloys exhibited N2 selectivity of 3 %, 5 %, and 19 %, respectively. The removal efficiency of copper, nitrate and TCM reached 99 % within 24 h, 95 % within 48h and 48 % within 48h, respectively. Noteworthy findings included the correlation between Fe concentration within the Al-Fe alloy and an increased N2 selectivity from 9.3 % to 24.1 %. This resulted in an increase of Fe concentration from 10 % to 58 % albeit with a concurrent reduction in reactivity. Cu2+ removal by Al-Fe alloy occurred via direct electron transfer, while the removal of nitrate and TCM was facilitated by atomic hydrogen generated by the alloy's hydrolysis. Intriguingly, nitrate and TCM suppressed Cu2+ reduction, whereas Cu2+ improved nitrate reduction and TCM degradation. These findings demonstrate the great potential of Al-Mg and Al-Fe alloys as highly efficient agents for water remediation.

The Effect of Lithium Ion Leaching from Calcined Li-Al Hydrotalcite on the Rapid Removal of Ni2+/Cu2+ from Contaminated Aqueous Solutions

A layered double hydroxide (LDH) calcined-framework adsorbent was investigated for the rapid removal of heavy metal cations from plating wastewater. Li-Al-CO₃ LDH was synthesized on an aluminum lathe waste frame surface to prepare the sorbent. The calcination treatment modified the LDH surface properties, such as the hydrophilicity and the surface pH. The change in surface functional groups and the leaching of lithium ions affected the surface properties and the adsorption capacity of the heavy metal cations. A zeta potential analysis confirmed that the 400 °C calcination changed the LDH surface from positively charged (+10 mV) to negatively charged (-17 mV). This negatively charged surface contributed to the sorbent instantly bonding with heavy metal cations in large quantities, as occurs during contact with wastewater. The adsorption isotherms could be fitted using the Freundlich model. The pseudo-second-order model and the rate-controlled liquid-film diffusion model successfully simulated the adsorption kinetics, suggesting that the critical adsorption step was a heterogeneous surface reaction. This study also confirmed that the recovered nickel and/or copper species could be converted into supported metal nanoparticles with a high-temperature hydrogen reduction treatment, which could be reused as catalysts.

Groundwater remediation using Magnesium-Aluminum alloys and in situ layered doubled hydroxides

In situ remediation of groundwater by zerovalent iron (ZVI)-based technology faces the problems of rapid passivation, fast agglomeration, limited range of pollutants and secondary contamination. Here a new concept of Magnesium-Aluminum (Mg-Al) alloys and in situ layered double hydroxides on is proposed for the degradation and removal of a wide variety of inorganic and organic pollutants from groundwater. The Mg-Al alloy provides the electrons for the chemical reduction and/or the degradation of pollutants while released Mg²⁺, Al³⁺ and OH^- ions react to generate in situ LDH precipitates, incorporating other divalent and trivalent metals and oxyanions pollutants and further adsorbing the micropollutants. The Mg-Al alloy outperforms ZVI for treating acidic, synthetic groundwater samples contaminated by complex chemical mixtures of heavy metals (Cd²⁺, Cr⁶⁺, Cu²⁺, Ni²⁺ and Zn²⁺), nitrate, AsO₃^3-, methyl blue, trichloroacetic acid and glyphosate. Specifically, the Mg-Al alloy achieves removal efficiency ≥99.7% for these multiple pollutants at concentrations ranging between 10 and 50 mg L^-1 without producing any secondary contaminants. In contrast, ZVI removal efficiency did not exceed 90% and secondary contamination up to 220 mg L^-1 Fe was observed. Overall, this study provides a new alternative approach to develop efficient, cost-effective and green remediation for water and groundwater.

Effect of Thermal Treatment of Aluminum Core-Shell Particles on Their Oxidation Kinetics in Water for Hydrogen Production

The effect of thermal treatment of aluminum core-shell particles on their oxidation kinetics in water for hydrogen production was investigated. The samples were obtained by dividing dried aluminum powder, partially oxidized by distilled water, into eight portions, which were thermally treated at temperatures of 120, 200, 300, 400, 450, 500, 550 and 600 °C. Alumina shell cracking at 500–600 °C enhances hydrogen generation due to uncovering of the aluminum cores, while sharp thickening of the protective oxide film on the uncovered aluminum surfaces at 550–600 °C significantly reduces reactivity of the core-shell particles. For these reasons, after reaction with distilled water at 90 °C for two hours, the highest hydrogen yield (11.59 ± 1.20)% was obtained for the sample thermally treated at 500 °C , while the yield for aluminum core-shell powder without heat treatment was only (5.46 ± 0.13)%. Another set of experiments employed multiple consecutive cycles of alternating oxidation by water and thermal treatment at 500 °C of the same powder sample. As predicted, the hydrogen yield gradually decreased with each subsequent experiment. The series of six cycles resulted in a total hydrogen yield of 53.46%.

Synthesis of Catalytic Ni/Cu Nanoparticles from Simulated Wastewater on Li–Al Mixed Metal Oxides for a Two-Stage Catalytic Process in Ethanol Steam Reforming: Catalytic Performance and Coke Properties

This work recovered Ni or Cu cations from simulated electroplating wastewater to synthesize Ni/Cu nano-catalysts for H2 generation by ethanol steam reforming (ESR). Aluminum lathe waste was used as a framework to prepare the structured catalyst. Li–Al–CO3 layered double hydroxide (LDH) was electrodeposited on the surface of the framework. The LDH was in a platelet-like structure, working as a support for the formation of the precursor of the metal catalysts. The catalytic performance and the coke properties of a 6Cu_6Ni two-stage catalyst configuration herein used for ESR catalytic reaction were studied. The Cu–Ni two-stage catalyst configuration (6Cu_6Ni) yielded more H2 (~10%) than that by using the Ni-based catalyst (6Ni) only. The 6Cu_6Ni catalyst configuration also resulted in a relatively stable H2 generation rate vs. time, with nearly no decline during the 5-h reaction. Through the pre-reaction of ethanol-steam mixture with Cu/LiAlO2 catalyst, the Ni/LiAlO2 catalyst in the 6Cu_6Ni catalyst configuration could steadily decompose acetaldehyde, and rare acetate groups, which would evolve condensed coke, were formed. The Ni nanoparticles were observed to be lifted and separated by the carbon filaments from the support and had no indication of sintering, contributing to the bare deactivation of the Ni/LiAlO2 catalyst in 6Cu_6Ni.