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Wang X, Yu H, Zhou J, Wang H. Upgrading anode graphite from retired lithium ion batteries via solid-phase exfoliation by mechanochemical strategy. WASTE MANAGEMENT (NEW YORK, N.Y.) 2024; 182:102-112. [PMID: 38648688 DOI: 10.1016/j.wasman.2024.04.031] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/01/2024] [Revised: 04/07/2024] [Accepted: 04/17/2024] [Indexed: 04/25/2024]
Abstract
Vast quantities of anode graphite from waste lithium ion batteries (LIBs), as a type of underrated urban mine, has enormous potential to be exploited for resource recovery. Herein, we propose a benign process integrating low-temperature pyrolysis and mechanochemical techniques to upcycle spent graphite (SG) from end-of-life LIBs. Pyrolysis at 500 °C leads to about 82.2 % PVDF dissociation in thermal treated graphite (TG). Solid-phase exfoliation via ball milling assisted by urea successfully produces abundant graphite flakes and a small amount of monolayer graphene nanosheet at the edge of mechanochemically processed graphite (MG). Subsequent rinsing removes the residual LiF salts. High purity and unique edge structural features of the as-prepared MG offer more active sites and storage reservoir for intercalation and de-intercalation of lithium ions, resulting in enhanced lithium-ion diffusion kinetics, excellent reversible specific capacity and desirable rate capability. Inspiringly, MG exhibits a remarkably enhanced initial specific charge capacity of 521.3 mAh g-1 during the first charge-discharge, and only declines from 569.9 mAh g-1 to 538 mAh g-1 with slight attenuation after 50 consecutive cycles at 0.1 A/g, indicating satisfactory cycle stability. Additionally, the purification and reconstruction mechanism for MG have been illustrated in detail. This study offers a green strategy to reconstruct and upgrade anode graphite from LIBs, which can realize sustainable waste management.
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Affiliation(s)
- Xueru Wang
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, People's Republic of China
| | - Haichao Yu
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, People's Republic of China
| | - Jie Zhou
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, People's Republic of China.
| | - Hui Wang
- College of Materials and Environmental Engineering, Hangzhou Dianzi University, Hangzhou 310018, People's Republic of China
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2
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Jiang SQ, Xu C, Li XG, Deng CZ, Yan S, Zhu XN. Mixed crushing and competitive leaching of all electrode material components and metal collector fluid in the spent lithium battery. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2024; 358:120818. [PMID: 38599086 DOI: 10.1016/j.jenvman.2024.120818] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/26/2023] [Revised: 03/20/2024] [Accepted: 04/01/2024] [Indexed: 04/12/2024]
Abstract
Hydrometallurgy is a primary method for recovering cathode electrode materials from spent lithium-ion batteries (LIBs). Most of the current research materials are pure cathode electrode materials obtained through manual disassembly. However, the spent LIBs are typically broken as a whole during the actual industrial recycling which makes the electrode materials combined with the collector fluid. Therefore, the competitive leaching between metal collector fluid and electrode material was examined. The pyrolysis characteristics of the electrode materials were analyzed to determine the pyrolysis temperature. The electrode sheet was pyrolyzed and then crushed for competitive leaching. The effect of pyrolysis was analyzed by XPS. The competitive leaching behavior was studied based on leaching agent concentration, leaching time and leaching temperature. The composition and morphology of the residue were determined to prove the competitive leaching results by XRD-SEM. TG results showed that 500 °C was the suitable pyrolysis temperature. XPS analysis demonstrated that pyrolysis can completely remove PVDF. Li and Co were preferentially leached during the competitive leaching while the leaching rates were 90.10% and 93.40% with 50 min leaching at 70 °C. The Al and Cu had weak competitive leachability and the leaching rate was 29.10% and 0.00%. XRD-SEM analysis showed that Li and Co can be fully leached with residual Al and Cu remaining. The results showed that the mixed leaching of electrode materials is feasible based on its excellent selective leaching properties.
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Affiliation(s)
- Si-Qi Jiang
- College of Chemical and Biological Engineering, Shandong University of Science and Technology, Qingdao, Shandong, 266590, China; College of Energy and Mining Engineering, Shandong University of Science and Technology, Qingdao, Shandong, 266590, China
| | - Chang Xu
- College of Chemical and Biological Engineering, Shandong University of Science and Technology, Qingdao, Shandong, 266590, China
| | - Xi-Guang Li
- College of Chemical and Biological Engineering, Shandong University of Science and Technology, Qingdao, Shandong, 266590, China
| | - Chao-Zhu Deng
- College of Chemical and Biological Engineering, Shandong University of Science and Technology, Qingdao, Shandong, 266590, China
| | - Shuai Yan
- School of Materials and Chemical Engineering, Ningbo University of Technology, Ningbo City, Zhejiang Province, 315211, China
| | - Xiang-Nan Zhu
- College of Chemical and Biological Engineering, Shandong University of Science and Technology, Qingdao, Shandong, 266590, China; College of Energy and Mining Engineering, Shandong University of Science and Technology, Qingdao, Shandong, 266590, China.
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3
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Wang J, Ma J, Zhuang Z, Liang Z, Jia K, Ji G, Zhou G, Cheng HM. Toward Direct Regeneration of Spent Lithium-Ion Batteries: A Next-Generation Recycling Method. Chem Rev 2024; 124:2839-2887. [PMID: 38427022 DOI: 10.1021/acs.chemrev.3c00884] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/02/2024]
Abstract
The popularity of portable electronic devices and electric vehicles has led to the drastically increasing consumption of lithium-ion batteries recently, raising concerns about the disposal and recycling of spent lithium-ion batteries. However, the recycling rate of lithium-ion batteries worldwide at present is extremely low. Many factors limit the promotion of the battery recycling rate: outdated recycling technology is the most critical one. Existing metallurgy-based recycling methods rely on continuous decomposition and extraction steps with high-temperature roasting/acid leaching processes and many chemical reagents. These methods are tedious with worse economic feasibility, and the recycling products are mostly alloys or salts, which can only be used as precursors. To simplify the process and improve the economic benefits, novel recycling methods are in urgent demand, and direct recycling/regeneration is therefore proposed as a next-generation method. Herein, a comprehensive review of the origin, current status, and prospect of direct recycling methods is provided. We have systematically analyzed current recycling methods and summarized their limitations, pointing out the necessity of developing direct recycling methods. A detailed analysis for discussions of the advantages, limitations, and obstacles is conducted. Guidance for future direct recycling methods toward large-scale industrialization as well as green and efficient recycling systems is also provided.
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Affiliation(s)
- Junxiong Wang
- Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
- Frontiers Science Center for Transformative Molecules, School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
| | - Jun Ma
- Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
| | - Zhaofeng Zhuang
- Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
| | - Zheng Liang
- Frontiers Science Center for Transformative Molecules, School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
| | - Kai Jia
- Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
- Frontiers Science Center for Transformative Molecules, School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
| | - Guanjun Ji
- Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
- Frontiers Science Center for Transformative Molecules, School of Chemistry and Chemical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
| | - Guangmin Zhou
- Tsinghua Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, China
| | - Hui-Ming Cheng
- Institute of Technology for Carbon Neutrality/Faculty of Materials Science and Engineering, Shenzhen Institute of Advanced Technology, Chinese Academy of Science, Shenzhen 518055, China
- Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Science, Shenyang 110016, China
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4
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Nazari P, Hamidi A, Golmohammadzadeh R, Rashchi F, Vahidi E. Upcycling spent graphite in LIBs into battery-grade graphene: Managing the produced waste and environmental impacts analysis. WASTE MANAGEMENT (NEW YORK, N.Y.) 2024; 174:140-152. [PMID: 38056363 DOI: 10.1016/j.wasman.2023.11.038] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/25/2023] [Revised: 11/19/2023] [Accepted: 11/29/2023] [Indexed: 12/08/2023]
Abstract
This study focuses on connecting graphite demand to battery materials demand, providing a solution to the identified shortage of battery materials and promoting sustainable development. This research used modified Hummer's method to synthesize graphene from the recycled graphite and compared it with graphene synthesized from purified recycled graphite. The purification of recycled graphite was implemented by acid curing-leaching and calcination. The analysis showed that the reduction reaction effectively removed oxygen-containing functional groups from the graphene, resulting in enhanced quality of the produced graphene. Hummer's waste acid was used as a leaching reagent for different LIBs' cathode types in waste management. The waste acid was found to be a strong reagent for transition metals leaching and obtained almost full recoveries of Li, Co, Mn, and Ni from spent LIB cathodes. The synthesized graphene exhibited higher specific surface areas and conductivity values compared to battery-grade graphite. The electrochemical performance of the graphene sheets in lithium half-cells was evaluated, and it was found that the graphene synthesized from recycled graphite enabled increased lithium insertion at active sites, suggesting its potential for enhanced lithium retention. Furthermore, a life cycle assessment study was conducted to evaluate the environmental impacts of the recycling and synthesis processes. This study demonstrates the potential of recycling graphite from spent battery anodes to produce high-quality graphene with improved electrochemical properties.
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Affiliation(s)
- Pouria Nazari
- School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran, Iran
| | - Amirhossein Hamidi
- School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran, Iran
| | - Rabeeh Golmohammadzadeh
- Institute for Frontier Materials, Deakin University, Geelong, Victoria 3200, Australia; Environment Protection Authority Victoria, EPA Science, Centre for Applied Sciences, Ernest Jones Drive, Macleod, Melbourne, Victoria 3085, Australia
| | - Fereshteh Rashchi
- School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran, Iran
| | - Ehsan Vahidi
- Department of Mining and Metallurgical Engineering, Mackay School of Earth Sciences and Engineering, University of Nevada, Reno, USA.
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Li J, Zhang H, Wang H, Zhang B. Research progress on bioleaching recovery technology of spent lithium-ion batteries. ENVIRONMENTAL RESEARCH 2023; 238:117145. [PMID: 37716384 DOI: 10.1016/j.envres.2023.117145] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/25/2023] [Revised: 08/25/2023] [Accepted: 09/13/2023] [Indexed: 09/18/2023]
Abstract
Bioleaching of lithium-ion batteries is a microbially catalyzed process. Under the action of redox, acid leaching and complexation in the presence of microorganisms, the valuable metals in the cathode material enter the liquid phase as ions and are subsequently recovered from the succeeding process. This technique has the advantages of being inexpensive, environmentally friendly and having simple needs. However, it is still in development and has not yet commercialized. In this paper, the technology is fully discussed based on numerous excellent studies. The contents include commonly utilized microorganisms, bioleaching mechanism, microbial stress response and metabolic activation, enhancement strategies, leaching characteristics and interfacial phenomena, process evaluation, and a critical discussion of recent research breakthroughs. They give readers with comprehensive and in-depth understanding on the bioleaching of lithium-ion batteries and help to improve the technology's industrialization. Researchers can make new explorations from the potential research directions and methods presented in this work to make biotechnology better serve resource recovery and social development.
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Affiliation(s)
- Jiafeng Li
- School of Mines, China University of Mining and Technology, Xuzhou, 221116, China.
| | - Haijun Zhang
- School of Chemical Engineering & Technology, China University of Mining and Technology, Xuzhou, 221116, China
| | - Haifeng Wang
- School of Chemical Engineering & Technology, China University of Mining and Technology, Xuzhou, 221116, China
| | - Baojing Zhang
- School of Materials Science and Physics, China University of Mining and Technology, Xuzhou, 221116, China
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6
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Huang H, Xie D, Zheng Z, Zeng Y, Xie S, Liu P, Zhang M, Wang S, Cheng F. Recycled Graphite from Spent Lithium-Ion Batteries as a Conductive Framework Directly Applied in Red Phosphorus-Based Anodes. ACS APPLIED MATERIALS & INTERFACES 2023. [PMID: 37913551 DOI: 10.1021/acsami.3c13615] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/03/2023]
Abstract
The recycling of spent graphite from waste lithium-ion batteries (LIBs) holds great importance in terms of environmental protection and conservation of natural resources. In this study, a simple two-step method involving heat treatment and solution washing was employed to recycle spent graphite. Subsequently, the recycled graphite was milled with red phosphorus to create a carbon/red phosphorus composite that served as an anode material for the new LIBs, aiming to address the low capacity issue. In a half-cell configuration, the carbon/red phosphorus composite exhibited remarkable cycling stability, maintaining a capacity of 721.7 mAh g-1 after 500 cycles at 0.2 A g-1, and demonstrated an excellent rate performance with a capacity of 276.2 mAh g-1 at 3 A g-1. The improved performance can be attributed to the structure of the composite, where the red phosphorus particles are covered by the carbon layer. This composite outperformed pure recycled graphite, highlighting its potential in enhancing the electrochemical properties of LIBs. Furthermore, when the carbon/red phosphorus composite was assembled into a full-cell configuration with LiCoO2 as the cathode material, it displayed a stable electrochemical performance, further validating its practical applicability. This work presents a promising and green strategy for recycling spent graphite and using it in the production of new batteries. The findings offer a high potential for commercialization, contributing to the advancement of sustainable and ecofriendly energy storage technologies.
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Affiliation(s)
- Han Huang
- Guangdong Engineering and Technology Research Center for Advanced Nanomaterials, School of Environment and Civil Engineering, Dongguan University of Technology, Dongguan 523808, China
| | - Dong Xie
- Guangdong Engineering and Technology Research Center for Advanced Nanomaterials, School of Environment and Civil Engineering, Dongguan University of Technology, Dongguan 523808, China
| | - Zeqiang Zheng
- Guangdong Engineering and Technology Research Center for Advanced Nanomaterials, School of Environment and Civil Engineering, Dongguan University of Technology, Dongguan 523808, China
| | - Yinan Zeng
- Guangdong Engineering and Technology Research Center for Advanced Nanomaterials, School of Environment and Civil Engineering, Dongguan University of Technology, Dongguan 523808, China
| | - Shilei Xie
- Guangdong Engineering and Technology Research Center for Advanced Nanomaterials, School of Environment and Civil Engineering, Dongguan University of Technology, Dongguan 523808, China
| | - Peng Liu
- Guangdong Engineering and Technology Research Center for Advanced Nanomaterials, School of Environment and Civil Engineering, Dongguan University of Technology, Dongguan 523808, China
| | - Min Zhang
- Guangdong Engineering and Technology Research Center for Advanced Nanomaterials, School of Environment and Civil Engineering, Dongguan University of Technology, Dongguan 523808, China
| | - Shoushan Wang
- Guangdong Engineering and Technology Research Center for Advanced Nanomaterials, School of Environment and Civil Engineering, Dongguan University of Technology, Dongguan 523808, China
| | - Faliang Cheng
- Guangdong Engineering and Technology Research Center for Advanced Nanomaterials, School of Environment and Civil Engineering, Dongguan University of Technology, Dongguan 523808, China
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7
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Zhang L, Zhang Y, Xu Z, Zhu P. The Foreseeable Future of Spent Lithium-Ion Batteries: Advanced Upcycling for Toxic Electrolyte, Cathode, and Anode from Environmental and Technological Perspectives. ENVIRONMENTAL SCIENCE & TECHNOLOGY 2023; 57:13270-13291. [PMID: 37610371 DOI: 10.1021/acs.est.3c01369] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 08/24/2023]
Abstract
With the rise of the new energy vehicle industry represented by Tesla and BYD, the need for lithium-ion batteries (LIBs) grows rapidly. However, owing to the limited service life of LIBs, the large-scale retirement tide of LIBs has come. The recycling of spent LIBs has become an inevitable trend of resource recovery, environmental protection, and social demand. The low added value recovery of previous LIBs mostly used traditional metal extraction, which caused environmental damage and had high cost. Beyond metal extraction, the upcycling of spent LIBs came into being. In this work, we have outlined and particularly focus on sustainable upcycling technologies of toxic electrolyte, cathode, and anode from spent LIBs. For electrolyte, whether electrolyte extraction or decomposition, restoring the original electrolyte components or decomposing them into low-carbon energy conversion is the goal of electrolyte upcycling. Direct regeneration and preparation of advanced materials are the best strategies for cathodic upcycling with the advantages of cost and energy consumption, but challenges remain in industrial practice. The regeneration of advanced graphite-based materials and battery-grade graphite shows us the prospect of regeneration of anode. Furthermore, the challenges and future development of spent LIBs upcycling are summarized and discussed from technological and environmental perspectives.
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Affiliation(s)
- Lingen Zhang
- School of Environmental and Chemical Engineering, Shanghai University, Shanghai 200444, China
| | - Yu Zhang
- School of Environmental and Chemical Engineering, Shanghai University, Shanghai 200444, China
| | - Zhenming Xu
- School of Environmental Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, People's Republic of China
| | - Ping Zhu
- School of Environmental and Chemical Engineering, Shanghai University, Shanghai 200444, China
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8
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Gu K, Gao X, Chen Y, Qin W, Han J. Closed-loop recycling of spent lithium-ion batteries based on selective sulfidation: An unconventional approach. WASTE MANAGEMENT (NEW YORK, N.Y.) 2023; 169:32-42. [PMID: 37393754 DOI: 10.1016/j.wasman.2023.06.027] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/17/2023] [Revised: 05/23/2023] [Accepted: 06/21/2023] [Indexed: 07/04/2023]
Abstract
The facile recycling of spent lithium-ion batteries (LIBs) has attracted considerable attention because of its great importance to environmental protection and resource utilization. A novel process is developed for cyclic utilization of spent LiNixCoyMnzO2 (NCM) batteries. The spent NCM was converted into water-soluble Li2CO3, acid-dissolved MnO, and nickel-cobalt sulfides through selective sulfidation, based on roasting condition optimization and thermodynamic calculation. More than 98 % of lithium is extracted preferentially from calcined NCM through water leaching, and over 99 % of manganese is extracted selectively from water leaching residue with H2SO4 solution of 0.4 mol/L in the absence of additional reductant. The nickel and cobalt sulfides were concentrated into the leaching residue without metal impurities. The obtained Li2CO3, MnSO4, and nickel-cobalt sulfides can be regenerated as new NCM, showing good electrochemical performance, and its discharge capacity is 169.8 mAh/g at 0.2C. After 100 cycles at 0.2C, the discharge specific capacity can still be maintained at 143.24 mAh/g, and its capacity retention ratio is as high as 92 %. An environmental assessment and economic evaluation indicate that the process is an economical and eco-friendly approach for green recycling of spent LIBs.
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Affiliation(s)
- Kunhong Gu
- School of Minerals Processing & Bioengineering, Central South University, Changsha 410083, China
| | - Xuesong Gao
- School of Minerals Processing & Bioengineering, Central South University, Changsha 410083, China
| | - Yuxin Chen
- School of Minerals Processing & Bioengineering, Central South University, Changsha 410083, China
| | - Wenqing Qin
- School of Minerals Processing & Bioengineering, Central South University, Changsha 410083, China
| | - Junwei Han
- School of Minerals Processing & Bioengineering, Central South University, Changsha 410083, China.
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9
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Gasim MF, Veksha A, Lisak G, Low SC, Hamidon TS, Hussin MH, Oh WD. Importance of carbon structure for nitrogen and sulfur co-doping to promote superior ciprofloxacin removal via peroxymonosulfate activation. J Colloid Interface Sci 2023; 634:586-600. [PMID: 36549207 DOI: 10.1016/j.jcis.2022.12.072] [Citation(s) in RCA: 6] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/28/2022] [Revised: 11/21/2022] [Accepted: 12/14/2022] [Indexed: 12/23/2022]
Abstract
Herein, five N, S-co-doped carbocatalysts were prepared from different carbonaceous precursors, namely sawdust (SD), biochar (BC), carbon-nanotubes (CNTs), graphite (GP), and graphene oxide (GO) and compared. Generally, as the graphitization degree increased, the extent of N and S doping decreased, graphitic N configuration is preferred, and S configuration is unaltered. As peroxymonosulfate (PMS) activator for ciprofloxacin (CIP) removal, the catalytic performance was in order: NS-CNTs (0.037 min-1) > NS-BC (0.032 min-1) > NS-rGO (0.024 min-1) > NS-SD (0.010 min-1) > NS-GP (0.006 min-1), with the carbonaceous properties, rather than the heteroatoms content and textural properties, being the major factor affecting the catalytic performance. NS-CNTs was found to have the supreme catalytic activity due to its remarkable conductivity (3.38 S m-1) and defective sites (ID/IG = 1.28) with high anti-interference effect against organic and inorganic matter and varying water matrixes. The PMS activation pathway was dominated by singlet oxygen (1O2) generation and electron transfer regime between CIP and PMS activated complexes. The CIP degradation intermediates were identified, and a degradation pathway is proposed. Overall, this study provides a better understanding of the importance of selecting a suitable carbonaceous platform for heteroatoms doping to produce superior PMS activator for antibiotics decontamination.
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Affiliation(s)
| | - Andrei Veksha
- Residues and Resource Reclamation Centre (R3C), Nanyang Environment and Water Research Institute (NEWRI), Nanyang Technological University, 1 Cleantech Loop, CleanTech One, Singapore 637141, Singapore
| | - Grzegorz Lisak
- Residues and Resource Reclamation Centre (R3C), Nanyang Environment and Water Research Institute (NEWRI), Nanyang Technological University, 1 Cleantech Loop, CleanTech One, Singapore 637141, Singapore; School of Civil and Environmental Engineering, Nanyang Technological University, 50 Nanyang Avenue, 639798, Singapore.
| | - Siew-Chun Low
- School of Chemical Engineering, Engineering Campus, Universiti Sains Malaysia, Seri Ampangan, Nibong Tebal, 14300 Pulau Pinang, Malaysia
| | | | - M Hazwan Hussin
- School of Chemical Sciences, Universiti Sains Malaysia, 11800 Penang, Malaysia
| | - Wen-Da Oh
- School of Chemical Sciences, Universiti Sains Malaysia, 11800 Penang, Malaysia.
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Wang M, Liu K, Yu J, Zhang Q, Zhang Y, Valix M, Tsang DC. Challenges in Recycling Spent Lithium-Ion Batteries: Spotlight on Polyvinylidene Fluoride Removal. GLOBAL CHALLENGES (HOBOKEN, NJ) 2023; 7:2200237. [PMID: 36910467 PMCID: PMC10000285 DOI: 10.1002/gch2.202200237] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/13/2022] [Revised: 01/22/2023] [Indexed: 06/14/2023]
Abstract
In the recycling of retired lithium-ion batteries (LIBs), the cathode materials containing valuable metals should be first separated from the current collector aluminum foil to decrease the difficulty and complexity in the subsequent metal extraction. However, strong the binding force of organic binder polyvinylidene fluoride (PVDF) prevents effective separation of cathode materials and Al foil, thus affecting metal recycling. This paper reviews the composition, property, function, and binding mechanism of PVDF, and elaborates on the separation technologies of cathode material and Al foil (e.g., physical separation, solid-phase thermochemistry, solution chemistry, and solvent chemistry) as well as the corresponding reaction behavior and transformation mechanisms of PVDF. Due to the characteristic variation of the reaction systems, the dissolution, swelling, melting, and degradation processes and mechanisms of PVDF exhibit considerable differences, posing new challenges to efficient recycling of spent LIBs worldwide. It is critical to separate cathode materials and Al foil and recycle PVDF to reduce environmental risks from the recovery of retired LIBs resources. Developing fluorine-free alternative materials and solid-state electrolytes is a potential way to mitigate PVDF pollution in the recycling of spent LIBs in the EV era.
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Affiliation(s)
- Mengmeng Wang
- Department of Civil and Environmental EngineeringThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
- Research Centre for Environmental Technology and ManagementThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
| | - Kang Liu
- Department of Civil and Environmental EngineeringThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
- Research Centre for Environmental Technology and ManagementThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
| | - Jiadong Yu
- State Key Joint Laboratory of Environment Simulation and Pollution ControlSchool of EnvironmentTsinghua UniversityBeijing100084China
| | - Qiaozhi Zhang
- Department of Civil and Environmental EngineeringThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
- Research Centre for Environmental Technology and ManagementThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
| | - Yuying Zhang
- Department of Civil and Environmental EngineeringThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
- Research Centre for Environmental Technology and ManagementThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
| | - Marjorie Valix
- School of Chemical and Biomolecular EngineeringUniversity of SydneyDarlingtonNSW2008Australia
| | - Daniel C.W. Tsang
- Department of Civil and Environmental EngineeringThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
- Research Centre for Environmental Technology and ManagementThe Hong Kong Polytechnic UniversityHung HomKowloonHong KongChina
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Jiang SQ, Nie CC, Li XG, Shi SX, Gao Q, Wang YS, Zhu XN, Wang Z. Review on comprehensive recycling of spent lithium-ion batteries: a full component utilization process for green and sustainable production. Sep Purif Technol 2023. [DOI: 10.1016/j.seppur.2023.123684] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/29/2023]
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12
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Stafford J, Kendrick E. Sustainable Upcycling of Spent Electric Vehicle Anodes into Solution-Processable Graphene Nanomaterials. Ind Eng Chem Res 2022; 61:16529-16538. [PMID: 36398202 PMCID: PMC9650691 DOI: 10.1021/acs.iecr.2c02634] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/22/2022] [Revised: 10/17/2022] [Accepted: 10/17/2022] [Indexed: 11/07/2022]
Abstract
![]()
A major transition to electric vehicles (EVs) is underway
globally,
as countries target reductions in greenhouse gas emissions from the
transport sector. As this rapid growth continues, significant challenges
remain around how to sustainably manage the accompanying large volumes
of waste from end-of-life lithium-ion batteries that contain valuable
rare earth and critical materials. Here, we show that high-shear exfoliation
in aqueous surfactants can upcycle spent graphite anodes recovered
from an EV into few-layer graphene dispersions. For the same hydrodynamic
conditions, we report a process yield that is 37.5% higher when using
spent graphite anodes as the precursor material over high-purity graphite
flakes. When the surfactant concentration is increased, the average
atomic layer number reduces in a similar way to that of high-purity
precursors. We find that the electrical conductance of few-layer graphene
produced using the graphite flake precursor is superior and identify
the limitations when using aqueous surfactant solutions as the exfoliation
medium for spent graphite anode material. Using these nontoxic solution-processable
nanomaterial dispersions, functional paper-based electronic circuit
boards were fabricated, illustrating the potential for end-to-end,
environmentally sustainable upcycling of spent EV anodes into new
technologies.
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13
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Niu B, Xiao J, Xu Z. Advances and challenges in anode graphite recycling from spent lithium-ion batteries. JOURNAL OF HAZARDOUS MATERIALS 2022; 439:129678. [PMID: 36104906 DOI: 10.1016/j.jhazmat.2022.129678] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/28/2022] [Revised: 07/02/2022] [Accepted: 07/23/2022] [Indexed: 06/15/2023]
Abstract
Spent lithium-ion batteries (LIBs) have been one of the fast-growing and largest quantities of solid waste in the world. Spent graphite anode, accounting for 12-21 wt% of batteries, contains metals, binders, toxic, and flammable electrolytes. The efficient recovery of spent graphite is urgently needed for environmental protection and resource sustainability. Recently, more and more studies have been focused on spent graphite recycling, while the advance and challenges are rarely summarized. Hence, this study made a comprehensive review of graphite recycling including separation, regeneration, and synthesis of functional materials. Firstly, the pretreatment of graphite separation was overviewed. Then, the spent graphite regeneration methods such as leaching, pyrometallurgy, their integration processes, etc. were systematically introduced. Furthermore, the modification strategies to enhance the electrochemical performance were discussed. Subsequently, we reviewed in detail the synthesis of functional materials using spent graphite for energy and environmental applications including graphene, adsorbents, catalysts, capacitors, and graphite/polymer composites. Meanwhile, we briefly compared the economic and environmental benefits of graphite regeneration and other functional materials production. Finally, the technical bottlenecks and challenges for spent graphite recycling were summarized and some future research directions were proposed. This review contributes to spent LIBs recycling more efficiently and profitably in the future.
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Affiliation(s)
- Bo Niu
- College of Resources and Environmental Science, Hebei Agricultural University, Baoding 07100, Hebei, People's Republic of China; Key Laboratory of Farmland Ecological Environment of Hebei Province, Baoding 071000, People's Republic of China
| | - Jiefeng Xiao
- School of Environmental Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, People's Republic of China
| | - Zhenming Xu
- School of Environmental Science and Engineering, Shanghai Jiao Tong University, 800 Dongchuan Road, Shanghai 200240, People's Republic of China.
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14
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Ma F, Tao D. A Study of Mechanisms of Nanobubble-Enhanced Flotation of Graphite. NANOMATERIALS (BASEL, SWITZERLAND) 2022; 12:3361. [PMID: 36234489 PMCID: PMC9565505 DOI: 10.3390/nano12193361] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 08/26/2022] [Revised: 09/18/2022] [Accepted: 09/23/2022] [Indexed: 06/16/2023]
Abstract
This study was conducted to investigate the mechanisms of enhanced microfine flake graphite (MFG) flotation by nanobubbles generated based on the principle of hydrodynamic cavitation. The effects of nanobubbles on graphite surface properties were characterized in terms of the flotation kinetics, collector adsorption behavior, Zeta potential, IR spectra, contact angle, etc. The results show that the surface nanobubbles increased the hydrophobic attraction and reduced the electrostatic repulsion between the graphite particles and collector molecules, significantly improving the flotation selectivity and the kinetic flotation rate and promoting the agglomeration of MFG.
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Affiliation(s)
- Fangyuan Ma
- School of Mining Engineering, University of Science & Technology Liaoning, Anshan 114051, China
| | - Dongping Tao
- School of Resources and Environmental Engineering, Shandong University of Technology, Zibo 255049, China
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15
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Zhang Z, Zhu X, Hou H, Tang L, Xiao J, Zhong Q. Regeneration and utilization of graphite from the spent lithium-ion batteries by modified low-temperature sulfuric acid roasting. WASTE MANAGEMENT (NEW YORK, N.Y.) 2022; 150:30-38. [PMID: 35792439 DOI: 10.1016/j.wasman.2022.06.037] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/16/2022] [Revised: 06/20/2022] [Accepted: 06/27/2022] [Indexed: 06/15/2023]
Abstract
Recycling spent graphite in spent lithium-ion batteries (LIBs) is crucial for lacking high-quality graphite and environmental protection. Here, an environmentally friendly and economical modified method based on sulfate roasting was proposed to recycle spent graphite via low temperature roasting at 250 °C with sodium fluoride as an assistant additive. Recycling leads to graphite with a high purity of 99.55 % and chemical structures for energy storage. Batteries manufactured in regenerated graphite deliver a high initial charge capacity of 333.9 mAh/g with an initial columbic efficiency of 85.71% and excellent capacity retention of 91.2% after 400 cycles. In addition, the waste produced in the method could be well treated, and by-products 177 g of sodium sulfate would be collected per 1 kg spent graphite and NaF, equivalent to 78.95% of the added amount obtained through wastewater and exhaust gas, respectively. The regenerated sodium fluoride will be re-applied to the recovery spent graphite. The loop-closed method shows great promise for the industrial-scale recycling of spent graphite for energy storage applications.
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Affiliation(s)
- Zhenghua Zhang
- School of Metallurgy and Environment, Central South University, Changsha 410083, China
| | - Xiangdong Zhu
- School of Metallurgy and Environment, Central South University, Changsha 410083, China
| | - Huiliang Hou
- School of Metallurgy and Environment, Central South University, Changsha 410083, China
| | - Lei Tang
- School of Metallurgy and Environment, Central South University, Changsha 410083, China
| | - Jin Xiao
- School of Metallurgy and Environment, Central South University, Changsha 410083, China; National Engineering Laboratory for Efficient Utilization of Refractory Nonferrous Metal Resources, Central South University, Changsha 410083, China
| | - Qifan Zhong
- School of Metallurgy and Environment, Central South University, Changsha 410083, China.
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16
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Shi SX, Jiang SQ, Nie CC, Li B, Chang HH, Zhu XN. Innovative method for removing bromine in waste printed circuit boards: Ultrafine milling and porous media loaded debromination agent. ADV POWDER TECHNOL 2022. [DOI: 10.1016/j.apt.2022.103662] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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17
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Xu C, Ma G, Yang W, Che S, Li Y, Jia Y, Liu H, Chen F, Zhang G, Liu H, Wu N, Huang G, Li Y. One-step reconstruction of acid treated spent graphite for high capacity and fast charging lithium-ion batteries. Electrochim Acta 2022. [DOI: 10.1016/j.electacta.2022.140198] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
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18
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Liu J, Shi H, Hu X, Geng Y, Yang L, Shao P, Luo X. Critical strategies for recycling process of graphite from spent lithium-ion batteries: A review. THE SCIENCE OF THE TOTAL ENVIRONMENT 2022; 816:151621. [PMID: 34780818 DOI: 10.1016/j.scitotenv.2021.151621] [Citation(s) in RCA: 16] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/28/2021] [Revised: 11/07/2021] [Accepted: 11/08/2021] [Indexed: 06/13/2023]
Abstract
With the explosive growth of spent lithium-ion batteries (LIBs), the effective recycling of graphite as a key negative electrode material has become economically attractive and environmentally significant. This review reports the recent research progress in recycling strategies for spent graphite from the perspectives of separation and reuse. First, technologies for separating graphite powder after direct crushing and artificially splitting are introduced, and the shortcomings of cost control and separation efficiency are reported. Subsequently, the reuse of recycled spent graphite is systematically summarized in terms of regeneration into battery materials, low-value utilization, and high-value conversion. Special attention has been paid to different aging degrees of retired batteries, as well as the performance and applications of regenerated graphite. Finally, upcoming research efforts on evaluation the standard establishment, development of advanced technology, and potential value enhancement to meet practical the industrial conditions and facilitate industry installation are proposed.
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Affiliation(s)
- Junjie Liu
- National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, PR China; Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang 330063, PR China
| | - Hui Shi
- National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, PR China; Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang 330063, PR China.
| | - Xingyu Hu
- National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, PR China; Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang 330063, PR China
| | - Yanni Geng
- National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, PR China; Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang 330063, PR China
| | - Liming Yang
- National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, PR China; Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang 330063, PR China
| | - Penghui Shao
- National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, PR China; Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang 330063, PR China
| | - Xubiao Luo
- National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, PR China; Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang 330063, PR China
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19
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Xabela S, Moutloali RM. 2‐(
N‐3‐Sulfopropyl‐N
,N‐dimethyl ammonium)ethyl methacrylate modified graphene oxide embedded into cellulose acetate ultrafiltration membranes for improved performance. J Appl Polym Sci 2022. [DOI: 10.1002/app.52336] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Sinethemba Xabela
- Faculty of Science Chemical Sciences Department University of Johannesburg Johannesburg South Africa
- Department of Science and Innovation/Mintek Nanotechnology Innovation Centre–UJ Water Research Node University of Johannesburg Johannesburg South Africa
| | - Richard Motlhaletsi Moutloali
- Department of Science and Innovation/Mintek Nanotechnology Innovation Centre–UJ Water Research Node University of Johannesburg Johannesburg South Africa
- Institute for Nanotechnology and Water Sustainability, College of Science, Engineering and Technology University of South Africa Johannesburg South Africa
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20
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Dong W, Wang W, Shen D, Sun W, Zhao M, Meng L, Yang S, Zhu X, Chi H, Dong L. Structure and Low‐temperature Performance of Waste Graphite Used in Lithium‐ion Battery Anode. ChemistrySelect 2022. [DOI: 10.1002/slct.202104547] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Wei Dong
- College of Material Science and Engineering Liaoning Technical University Fuxin 123000 China
| | - Wenbo Wang
- College of Material Science and Engineering Liaoning Technical University Fuxin 123000 China
| | - Ding Shen
- College of Material Science and Engineering Liaoning Technical University Fuxin 123000 China
| | - Wen Sun
- College of Material Science and Engineering Liaoning Technical University Fuxin 123000 China
| | - Mingyuan Zhao
- Xi'an Research Institute Co. Ltd. China Coal Technology & Engineering Group Corp Xi'an 710054 China
| | - Lingqiang Meng
- College of Material Science and Engineering Liaoning Technical University Fuxin 123000 China
| | - Shaobin Yang
- College of Material Science and Engineering Liaoning Technical University Fuxin 123000 China
- Institute of Mineral material and clean transformation Liaoning Technical University Fuxin 123000 Liaoning China
| | - Xuanyi Zhu
- College of Material Science and Engineering Liaoning Technical University Fuxin 123000 China
| | - Hailong Chi
- Donghai County Science and Technology Information Research Institute Lianyungang Jiangsu China
| | - Liang Dong
- State Power Investment Company Dong Fang New Energy Corporation Shijiazhuang 050031 Hebei China
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21
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Geng Z, Liu J, Geng Y, Peng M, Xiong M, Shi H, Luo X. Separation and recovery of graphite from spent lithium–ion batteries for synthesizing micro-expanded sorbents. NEW J CHEM 2022. [DOI: 10.1039/d2nj03628b] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Abstract
A new class of carbon adsorbent based on spent graphite is developed for the treatment of dye wastewater.
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Affiliation(s)
- Zhiwei Geng
- Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang, 330063, P. R. China
- China National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, P. R. China
| | - Junjie Liu
- Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang, 330063, P. R. China
- China National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, P. R. China
| | - Yanni Geng
- Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang, 330063, P. R. China
- China National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, P. R. China
| | - Mingming Peng
- Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang, 330063, P. R. China
- China National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, P. R. China
| | - Mopeng Xiong
- Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang, 330063, P. R. China
- China National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, P. R. China
| | - Hui Shi
- Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang, 330063, P. R. China
- China National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, P. R. China
| | - Xubiao Luo
- Key Laboratory of Jiangxi Province for Persistent Pollutants Control and Resources Recycle, Nanchang Hangkong University, Nanchang, 330063, P. R. China
- China National-Local Joint Engineering Research Center of Heavy Metals Pollutants Control and Resource Utilization, Nanchang Hangkong University, Nanchang 330063, P. R. China
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22
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Zheng Y, Zhang R, Vanaphuti P, Liu Y, Yang Z, Wang Y. Positive Role of Fluorine Impurity in Recovered LiNi 0.6Co 0.2Mn 0.2O 2 Cathode Materials. ACS APPLIED MATERIALS & INTERFACES 2021; 13:57171-57181. [PMID: 34798774 DOI: 10.1021/acsami.1c17341] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
Lithium-ion battery (LIB) recycling is considered as an important component to enable industry sustainability. A massive number of LIBs in portable electronics, electric vehicles, and grid storage will eventually end up as wastes, leading to serious economic and environmental problems. Hence, tremendous efforts have been made to improve the hydrometallurgical recycling process because it is the most promising option for handling end-of-life LIBs owing to its wide applicability, low cost, and high productivity. Despite these advantages, some extra elements (Al, Fe, C, F, and so forth) remain as impurities in the removal process and are retained in the solution, which is a great challenge to obtain high-quality cathode materials. In this work, the impacts caused by fluorine impurity on the LiNi0.6Co0.2Mn0.2O2 (NCM622) cathode are intensively investigated via hydrometallurgical coprecipitation for the first time. Our results show that up to 1 at. % fluorine impurity brings a positive influence on the recovered material due to a higher Ni2+ ratio on the surface of cathode particles. In addition, the presence of fluoride ions during coprecipitation could lead to the formation of holes in cathode particles, which improves the rate capability and cyclability dramatically. Compared to the virgin material, the capacity of the NCM622 material with 0.2 at. % fluorine impurity is boosted by ∼8% (167.7 mA h/g) with a remarkable capacity retention of 98.0% after 100 cycles at 0.33 C. Besides, the cathode with 0.2 at. % fluorine impurity shows a far better rate performance, especially at high rates (∼7% increased at 5 C) than that of virgin. These results convince that a low concentration of fluorine impurity is desirable in the hydrometallurgical recycling process. More importantly, this study offers implications in the design of high-performance NCM622 cathode materials via coprecipitation production with ion doping in the near future.
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Affiliation(s)
- Yadong Zheng
- Department of Mechanical Engineering, Worcester Polytechnic Institute, Worcester, Massachusetts 01609, United States
| | - Ruihan Zhang
- Department of Mechanical Engineering, Worcester Polytechnic Institute, Worcester, Massachusetts 01609, United States
| | - Panawan Vanaphuti
- Department of Mechanical Engineering, Worcester Polytechnic Institute, Worcester, Massachusetts 01609, United States
| | - Yangtao Liu
- Department of Mechanical Engineering, Worcester Polytechnic Institute, Worcester, Massachusetts 01609, United States
| | - Zhenzhen Yang
- Chemical Sciences and Engineering Division, Argonne National Laboratory, Lemont, Illinois 60439, United States
| | - Yan Wang
- Department of Mechanical Engineering, Worcester Polytechnic Institute, Worcester, Massachusetts 01609, United States
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23
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Yu J, Liu Y, Han S, Tan Q, Liu L, Li J. Unveiling Sodium Ion Pollution in Spray-Dried Precursors and Its Implications for the Green Upcycling of Spent Lithium-Ion Batteries. ENVIRONMENTAL SCIENCE & TECHNOLOGY 2021; 55:14897-14905. [PMID: 34664935 DOI: 10.1021/acs.est.1c05511] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/13/2023]
Abstract
Unclear impurity pollution is one of the key scientific problems that limit the large-scale production of new lithium-ion batteries (LIBs) from spent LIBs. This work is the first to report the pollution path, pollution degree, and solution method of sodium ions in the recycling process of spent LIBs in the real world. The results show that sodium ions can intrude into the precursor particles to form crystalline salts with the anion of the leaching acid that cover the transition metal elements, thereby resulting in a failed precursor. Specifically, the intrusion of sodium ions will produce a variety of pollutants containing metal oxide bonds, such as Na-O, NaO2, and Na+-O2, on the precursor surface. These active lattice oxygen will further adsorb or react to form organic oxygen, chemical oxygen, and free oxygen, which will highly deteriorate the surface cleanliness. Strictly controlling the consumption of sodium salt in each step and using ammonia instead of NaOH for pH regulation can effectively solve sodium ion pollution to prepare high-quality battery precursors. It reveals that for the green upcycling of spent LIBs, we should strengthen the design of the recycling process to reduce the consumption of chemical reagents, which will produce unexpected secondary pollution.
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Affiliation(s)
- Jiadong Yu
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Yanjun Liu
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Shiping Han
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Quanyin Tan
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Lili Liu
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Jinhui Li
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
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24
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Yi C, Zhou L, Wu X, Sun W, Yi L, Yang Y. Technology for recycling and regenerating graphite from spent lithium-ion batteries. Chin J Chem Eng 2021. [DOI: 10.1016/j.cjche.2021.09.014] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
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25
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Zhao Y, Wang H, Li X, Yuan X, Jiang L, Chen X. Recovery of CuO/C catalyst from spent anode material in battery to activate peroxymonosulfate for refractory organic contaminants degradation. JOURNAL OF HAZARDOUS MATERIALS 2021; 420:126552. [PMID: 34329073 DOI: 10.1016/j.jhazmat.2021.126552] [Citation(s) in RCA: 22] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/06/2021] [Revised: 06/25/2021] [Accepted: 06/29/2021] [Indexed: 06/13/2023]
Abstract
It is critical to developing low-cost and efficient catalysts to activate peroxymonosulfate for the degradation of organic contaminants, whereas it remains challenging. In the study, a recycle method to synthesize efficient heterogeneous catalysts was developed by exploiting the anode electrode of spent lithium-ion batteries as the raw material based on a one-step calcination process. The recycled anode material (AM) composed of copper oxide and graphite carbon was capable of efficiently activating peroxymonosulfate (PMS) to degrade a wide range of organic contaminants. In addition, an investigation was conducted on the effect of reactive parameters (e.g., catalyst dose, PMS dose, RhB concentration, and coexisting matters). Besides, the AM/PMS process could exhibit high effectiveness at a broad pH range (3-10) and in a real water matrix. The redox cycle of Cu(II)/Cu(I) in the AM acted as the predominated force to effectively facilitate the PMS activation for the formation of oxygen species, in which the SO4·- and 1O2 exerted a primary effect. Moreover, the non-radical pathway of electron transfer between RhB and PMS facilitated the removal of RhB. In this study, a reclamation approach was developed for the recycling of spent LIBs anodes, and insights into the development of catalysts in SR-AOPs were gained.
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Affiliation(s)
- Yanlan Zhao
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environment Biology and Pollution Control, Hunan University, Ministry of Education, Changsha 410082, PR China
| | - Hou Wang
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environment Biology and Pollution Control, Hunan University, Ministry of Education, Changsha 410082, PR China
| | - Xiaodong Li
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environment Biology and Pollution Control, Hunan University, Ministry of Education, Changsha 410082, PR China.
| | - Xingzhong Yuan
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environment Biology and Pollution Control, Hunan University, Ministry of Education, Changsha 410082, PR China.
| | - Longbo Jiang
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environment Biology and Pollution Control, Hunan University, Ministry of Education, Changsha 410082, PR China
| | - Xuwu Chen
- College of Environmental Science and Engineering, Hunan University, Changsha 410082, PR China; Key Laboratory of Environment Biology and Pollution Control, Hunan University, Ministry of Education, Changsha 410082, PR China
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26
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Guevara-Martínez SJ, Espino-Valencia J, Chávez-Parga MDC, Arroyo-Albiter M. Synthesis of graphene oxide from agave fiber Tequilana Weberby hydrothermal method. NANOTECHNOLOGY 2021; 32:455704. [PMID: 34298520 DOI: 10.1088/1361-6528/ac1752] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/29/2021] [Accepted: 07/23/2021] [Indexed: 06/13/2023]
Abstract
Lignocellulosic residues are an important biomass source in Mexico, which can be considered as starting materials for obtaining carbon materials. In this work, carbon materials were produced by pyrolysis of agave fiber (AF). The results obtained revealed that the hydrothermal process was successfully used for the synthesis of carbon fibers and subsequently potentiate the production of graphite sheets and graphene oxide (GO), after determining and optimizing the reaction conditions. The formation of graphite and GO was indicated by XRD, Raman spectroscopy and TGA thermal analysis, the latter evaluated the carbon oxidation range. Scanning electron microscope showed the samples morphology and microstructure of the AFTequilana Weberand the synthesized products (Graphite-600 °C, GO-800 °C and GO-1000 °C), being all of them carbon allotropes, they presented size and variable thickness, with potential surface characteristics useful in various industrial applications. The hydrothermal and thermal processes were considered an economic and environmental way of obtaining materials under inert conditions, especially to produce GO, which is a material that has many useful properties and a plethora of new applications, like a more affordable support for catalysts, absorbent, semiconductor.
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Affiliation(s)
- Santiago José Guevara-Martínez
- Chemical-Biological Research Institute of the Michoacana University of San Nicolas de Hidalgo. Morelia, Michoacán CP. 58060, Mexico
| | - Jaime Espino-Valencia
- Postgrade in Chemical Engineering of Faculty of Chemical Engineering from the Michoacana University of San Nicolas de Hidalgo, Morelia, Michoacán, CP. 58060, Mexico
| | - Ma Del Carmen Chávez-Parga
- Postgrade in Chemical Engineering of Faculty of Chemical Engineering from the Michoacana University of San Nicolas de Hidalgo, Morelia, Michoacán, CP. 58060, Mexico
| | - Manuel Arroyo-Albiter
- Chemical-Biological Research Institute of the Michoacana University of San Nicolas de Hidalgo. Morelia, Michoacán CP. 58060, Mexico
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27
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Interfacial interactions and structures of imidazolium-based ionic liquids on black phosphorus surface from first-principles. J Mol Liq 2021. [DOI: 10.1016/j.molliq.2021.116562] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/16/2022]
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