Application of the combined CFD and swarm intelligence for optimization of baffles number in a mixer-settler

Design and parametric optimization of a fan-notched baffle structure mixer for enhancement of liquid-liquid two-phase chemical process

The mixing uniformity plays a crucial role in a liquid-liquid two-phase chemical process. To quantify the uniformity of the liquid–liquid process, the specific surface area ratio is proposed and studied through computational fluid dynamics simulation. There is a scale effect in the liquid–liquid two phase chemical processing that the specific surface area ratio decreases to 7.01% when the diameter of the Y-like mixer increases from 1 mm to 10 mm. A millimeter-scale mixer with a fan-notched baffle structure was designed, and the baffle unit length, baffle tilt angle, baffle notch size and baffle thickness of the mixer were optimized. Compared with the 1 mm Y-like mixer, the specific surface area ratio of the 10 mm mixer with notched baffle structures increases to 2.5 times and the treatment capacity increases to 100 times. Additionally, experiment and simulation results prove that FNBS is considered to be a suitable structure for enhancing liquid-liquid two-phase. This study will provide a useful reference for the design of large-scale mixers applicable to liquid-liquid heterogeneous chemical processes.