Flame retardant epoxy complex produced by addition of montmorillonite and carbon nanotube

Synergistic effects of core-shell structured piperazine pyrophosphate microcapsules on fire safety and mechanical property in styrenic thermoplastic elastomer

In this study, core-shell structured piperazine pyrophosphate (PAPP) is designed to enhance the fire safety and mechanical property of styrenic thermoplastic elastomer (TPE) composites. The PAPP is microencapsulated with carbon nanotube modified melamine-formaldehyde resin to prepare core-shell structured flame retardants (MT@PAPP). Due to the excellent compatibility between the MT@PAPP and TPE matrix, the mechanical property of TPE/MT@PAPP is improved. Compared with TPE, the peak heat release rate and peak smoke production rate of TPE/MT@PAPP are decreased by 78.5% and 60.0%, respectively. Thus, the core-shell structured piperazine pyrophosphate microcapsule strategy provides an excellent approach to obtain high-performance TPE composites.

Wastewater Treatment and Biomedical Applications of Montmorillonite Based Nanocomposites: A Review

Background::

Rapid industrialisation, population growth and technological race worldwide have brought adverse consequences on water resources and as a result affect human health. Toxic metal ions, non-biodegradable dyes, organic pollutants, pesticides, pharmaceuticals are among the chief hazardous materials released into the water bodies from various sources. These hazardous contaminants drastically affect the flora and fauna globally leading to health deterioration there by giving rise to new biomedical challenges.

Hypothesis::

Montmorillonite based nanocomposites (MMTCs) have drawn an attention of the researchers to design environmental friendly, advanced and hygienic nanocomposites for wastewater treatment and biomedical purposes. Montmorillonite clay possesses peculiar physical and chemical properties that include enhanced surface reactivity, improved rheological performance, exorbitant miscibility in water due to which it shows highly favourable interactions with polymers, drugs, metals, mixed metals and metal oxides leading to the fabrication of different types of advanced montmorillonite based nanocomposites that have remarkable applications

Methodology::

Here we review the structural characteristics of montmorillonite clay, advances in the synthetic techniques involved in the fabrication of montmorillonite nanocomposites, their applications in waste water treatment and in bio medical field. The recently developed montmorillonite nanocomposites for (1) waste water treatment as nano-adsorbents for the elimination of toxic inorganic species such as metal ions and heterogeneous photo-catalysts for photo degradation of dyes, pesticides and pharmaceuticals (2) biomedical utilization viz drug delivery, wound amelioration, bone cement, tissue engineering etc. are presented

Conclusion::

The review exclusively focuses on recent research on montmorillonite based nanocomposites and their application in wastewater treatment and in biomedical field

Fabrication, Functionalization, and Application of Carbon Nanotube-Reinforced Polymer Composite: An Overview

A novel class of carbon nanotube (CNT)-based nanomaterials has been surging since 1991 due to their noticeable mechanical and electrical properties, as well as their good electron transport properties. This is evidence that the development of CNT-reinforced polymer composites could contribute in expanding many areas of use, from energy-related devices to structural components. As a promising material with a wide range of applications, their poor solubility in aqueous and organic solvents has hindered the utilizations of CNTs. The current state of research in CNTs-both single-wall carbon nanotubes (SWCNT) and multiwalled carbon nanotube (MWCNT)-reinforced polymer composites-was reviewed in the context of the presently employed covalent and non-covalent functionalization. As such, this overview intends to provide a critical assessment of a surging class of composite materials and unveil the successful development associated with CNT-incorporated polymer composites. The mechanisms related to the mechanical, thermal, and electrical performance of CNT-reinforced polymer composites is also discussed. It is vital to understand how the addition of CNTs in a polymer composite alters the microstructure at the micro- and nano-scale, as well as how these modifications influence overall structural behavior, not only in its as fabricated form but also its functionalization techniques. The technological superiority gained with CNT addition to polymer composites may be advantageous, but scientific values are here to be critically explored for reliable, sustainable, and structural reliability in different industrial needs.

Recent Developments in the Flame-Retardant System of Epoxy Resin

With the increasing emphasis on environmental protection, the development of flame retardants for epoxy resin (EP) has tended to be non-toxic, efficient, multifunctional and systematic. Currently reported flame retardants have been capable of providing flame retardancy, heat resistance and thermal stability to EP. However, many aspects still need to be further improved. This paper reviews the development of EPs in halogen-free flame retardants, focusing on phosphorus flame retardants, carbon-based materials, silicon flame retardants, inorganic nanofillers, and metal-containing compounds. These flame retardants can be used on their own or in combination to achieve the desired results. The effects of these flame retardants on the thermal stability and flame retardancy of EPs were discussed. Despite the great progress on flame retardants for EP in recent years, further improvement of EP is needed to obtain numerous eco-friendly high-performance materials.

Mechanical Properties and Flame Retardancy of Epoxy Resin/Nanoclay/Multiwalled Carbon Nanotube Nanocomposites

This paper reports the improvement of the mechanical properties and flame retardant properties of epoxy Epikote 240/nanoclay I.30E/multiwalled carbon nanotube nanocomposite prepared by mechanical stirring method combined with ultrasonic vibration, nanoclay I.30E content (1; 2; 3 wt.%) and content of MWNT (0.01; 0.02; 0.03 wt.%). When burned, MWCNT reduces degradation speed of epoxy Epikote 240 resin and increases the char yield, and nanoclay acts as an energy storage medium to hinder the heat transfer in epoxy resin. The limiting oxygen index value and UL94 test indicated improvement of flame retardancy of the nanocomposites. The results exhibit the potentiality of these based epoxy Epikote 240 resin/nanoclay I.30E/MWCNTs nanocomposites for multifaceted advanced applications. These fillers can produce environmental friendly products with high thermal and mechanical properties.

Assessment of nanoparticles release into the environment during drilling of carbon nanotubes/epoxy and carbon nanofibres/epoxy nanocomposites

The risk assessment, exposure and understanding of the release of embedded carbon nanotubes (CNTs) and carbon nanofibers (CNFs) from commercial high performance composites during machining processes are yet to be fully evaluated and quantified. In this study, CNTs and CNFs were dispersed in epoxy matrix through calendaring process to form nanocomposites. The automated drilling was carried out in a specially designed drilling chamber that allowed elimination of background noise from the measurements. Emission measurements were taken using condensed particle counter (CPC), scanning mobility particle sizer (SMPS) and DMS50 Fast Particulate Size Spectrometer. In comparison to the neat epoxy, the study results revealed that the nano-filled samples produced an increase of 102% and 227% for the EP/CNF and EP/CNT sample respectively in average particle number concentration emission. The particle mass concentration indicated that the EP/CNT and EP/CNF samples released demands a vital new perspective on CNTs and CNFs embedded within nanocomposite materials to be considered and evaluated for occupational exposure assessment. Importantly, the increased concentration observed at 10nm aerosol particle sizes measurements strongly suggest that there are independent CNTs being released at this range.

Effect of incorporation of POSS compounds and phosphorous hardeners on thermal and fire resistance of nanofilled aeronautic resins

The aim of this work is the identification of the best strategy for improving thermal, fire resistance and electrical conductivity of an epoxy resin for aeronautic applications.