Preparation and properties of polymeric surfactants: A potential corrosion inhibitor of carbon steel in acidic medium

Experimental and theoretical simulations to examine the influence of nonionic surfactant on the corrosion control of mild steel in hydrochloric acid

The increasing demand for corrosion prevention strategies that are both effective and sustainable is part of the research the background. Nonionic surfactants offer a potential replacement for traditional corrosion inhibitors. These surfactants are well-known for their low toxicity and biodegradability. The research involved conducting experimental tests (such as weight loss, polarization and impedance spectroscopy) and theoretical computations to investigate the role of nonionic surfactant (polyoxyethylene (7) tribenzyl phenyl ether) (PETPE) in controlling the corrosion of mild steel in hydrochloric acid (1.0 M HCl) environment. The results of the study demonstrated that PETPE exhibited significant corrosion inhibition properties for mild steel in HCl solution. The inhibition efficiency of PETPE was found to increase with increasing PETPE concentration. PETPE is an excellent corrosion inhibitor because it significantly reduces the rate of corrosion, as seen by the notable inhibition efficiency result (95.4%) at a relatively low dose of PETPE (100 ppm). Thermodynamic studies were used to discuss the fundamental mechanisms that control PETPE-acid interactions. The adsorption process followed Langmuir adsorption isotherm, indicating a monolayer adsorption of the PETPE on the mild surface. Theoretical computations confirm the strong inhibition behavior of PETPE. The innovative feature of this research is its comprehensive strategy, which integrates experimental studies and theoretical simulations to evaluate the impact of PETPE on the corrosion control of mild steel in hydrochloric acid. The combined effort has the ability to supply valuable knowledge into the mechanisms of corrosion that will lead to the establishment of powerful corrosion control strategies.

Investigation of biodegradable surfactant as a corrosion inhibitor to the cold rolled steel in the membrane separation device process

The membrane process is an effective way to realize resource reutilization. Most membrane devices are made of cold-roll steel (CRS), which is easy to corrode when operating in acid conditions. Herein, the biodegradable surfactant dodecyl dimethyl betaine (BS-12) was used as the inhibitor to protect the CRS in the trichloroacetic acid (TCA) solution. The long-term stability membrane tests showed that adding BS-12 will not harm the membrane performance. The weight loss experiments proved that adding BS-12 with trace amount (10 mg·L-1) endowed the CRS with good inhibition efficiency (95.3 %). The electrochemical tests indicated that the mixed inhibitor- BS-12 works by inhibiting the anode and cathode simultaneously, and the polarization resistance increased to 21 times. The SEM, AFM, and CLSM tests proved that adding BS-12 enabled the CRS surface to remain stable. The FTIR and XPS tests proved that BS-12 adsorbed on the CRS surface via physical and chemical adsorption. The theoretical calculations proved the horizontal adsorption of BS-12 on the CRS surface and the existence of the electron transfer within the BS-12 and CRS. The BS-12 showed great potential in the CRS inhibition of the membrane separation and purification processing.

Synergistic effect of KI on the corrosion inhibition of a poly(diallylammonium chloride)-based cyclocopolymer containing bis-cationic motifs for mild steel corrosion in 20% formic acid

This study entails the syntheses of a homopolymer, poly(diallylammonium chloride) (3), and copolymers (8a-c) containing hydrophilic/hydrophobic pendants and their role in mitigating mild steel in aggressive 20% formic acid, a type of corrosion that is not frequently discussed in the literature. The synthesized homopolymer and copolymers were characterized by FTIR, NMR, viscometry, and TGA. Inhibitor 8b was found to be the most potent, with 81.8% inhibition efficiency (IE) registered via the potentiodynamic polarization method for 100 ppm of inhibitor concentration at 30 °C. Inhibitor 8b, mixed with 2 mmol KI, showed more than 90% IE for a meager 1 ppm inhibitor concentration. For a synergism of 50 ppm inhibitor and 2 mmol KI, the IE reached a high value of 99.1%. The synergism was so good that it helped the inhibitor retain ∼100% of its original IE even after a 24 h weight loss study at 60 °C. The adsorption isotherm study showed that 8b followed the Langmuir adsorption isotherm and adsorbed via chemisorption. A very high value (2.48 × 105 L mol-1) of the equilibrium adsorption constant (Kads) indicated strong adsorption. XPS and SEM surface studies provided evidence of the inhibitor found on the metal surface. Some toxicological parameters, such as LC50, bioaccumulation factor, and developmental toxicity, have been measured computationally. A brief mechanistic insight into how the inhibitors functioned has been offered along with the DFT study.

Radiation polymerization for the preparation of universal coatings: remarkable anti-fogging and frost-resisting performance

Hydrophilic anti-fogging coatings have attracted considerable attention due to their ease of preparation and excellent fog resistance. In this study, a hydrophilic anti-fogging coating based on the random copolymer p(AA-co-SAS) was prepared using acrylic acid (AA) and sodium allylsulfonate (SAS) as monomers through radiation polymerization. The introduction of SAS successfully transformed the random copolymer from a gel state into a film-forming polymer solution. The presence of AA structural units in p(AA-co-SAS) improved the film-forming properties of the polymer solution. Additionally, there was a positive correlation between the proportion of SAS structural units in the random copolymer and the scratch hardness and wetting properties of the coating. After coating polycarbonate (PC) sheets, the surface hydrophilicity was significantly enhanced, with the contact angle of PC-AA10/SAS5 decreasing from 100.1° to 18.8° within 50 seconds. The outstanding wetting properties endowed the coating with exceptional anti-fogging and frost-resisting performance. It exhibited optimal transparency under both testing conditions and demonstrated good stability during cyclic testing. Tape adhesion tests indicated that the adhesion between the coating and PC reached a 5B level. When AA10/SAS5 was applied to PET film, glass, and PMMA goggles, all samples showed excellent anti-fog performance. Even after being naturally placed for one year under ambient conditions, the PMMA goggles still maintained good performance in the anti-fog and frost resistance tests. The remarkable comprehensive properties of the polymer coating based on p(AA-co-SAS) suggest enormous potential applications in industries such as packaging, healthcare, and optical equipment.

Polymeric surfactants as ideal substitutes for sustainable corrosion protection: A perspective on colloidal and interface properties

Surfactants are well known for their colloidal and corrosion inhibition potential (CIP) due to their strong propensity to interact with metallic surfaces. However, because of their small molecular size and the fact that they are only effective at relatively high concentrations, their application in aqueous phase corrosion inhibition is often restricted. Polymeric surfactants, a unique class of corrosion inhibitors, hold the potential to eradicate the challenges associated with using surfactants in corrosion inhibition. They strongly bond with the metallic surface and offer superior CIP because of their macromolecular polymeric structure and abundance of polar functional groups. In contrast to conventional polymeric corrosion inhibitors, the inclusion of polar functional groups also aids in their solubilization in the majority of popular industry-based electrolytes. Some of the major functional groups present in polymeric surfactants used in corrosion mitigation include O (ether), glycidyl (cyclic ether), -CONH2 (amide), -COOR (ester), -SO3H (sulfonic acid), -COOH (carboxyl), -NH2 (amino), - + NR3/- + NHR2/- + NH2R/- + NH3 (quaternary ammonium), -OH (hydroxyl), -CH2OH (hydroxymethyl), etc. The current viewpoint offers state-of-the-art information on polymer surfactants as newly developing ideal alternatives for conventional corrosion inhibitors. The industrial scale-up, colloidal, coordination, adsorption properties, and structural requirements of polymer surfactants have also been established based on the knowledge obtained from the literature. Finally, the challenges, drawbacks, and potential benefits of using polymer surfactants have also been discussed.

Synergistic effect of lecithin and alginate, CMC, or PVP in stabilizing curcumin and its potential mechanism

This work aims to advance the understanding of the synergistic mechanism of lecithin and polymers (alginate, CMC, and PVP) in stabilizing curcumin, with a major focus on understanding the nanocomplex formation process and the main binding energy between molecules. It is demonstrated that lecithin and polymers have a synergistic effect in increasing the thermal acid, light, and digestion stability of curcumin. The potential mechanism is that the hydrophobic parts of curcumin molecules are first anchored at the region of the hydrophobic cavity of lecithin by van der Waals, while the hydrophilic parts are outward and are further encapsulated by hydrophilic polymers by van der Waals and electrostatic interaction to form a protective shell. This study contributes to our understanding of the synergistic mechanism of lecithin, polymers, and hydrophobic compounds, which can promote the synergistic use of lecithin and polymers to prepare nanocomplexes as an important tool for delivering bioactive compounds.

Coco Monoethanolamide Surfactant as a Sustainable Corrosion Inhibitor for Mild Steel: Theoretical and Experimental Investigations

Recent studies indicate that surfactants are a relatively new and effective class of corrosion inhibitors that almost entirely meet the criteria for a chemical to be used as an aqueous phase corrosion inhibitor. They possess the ideal hydrophilicity to hydrophobicity ratio, which is crucial for effective interfacial interactions. In this study, a coconut-based non-ionic surfactant, namely, coco monoethanolamide (CMEA), was investigated for corrosion inhibition behaviour against mild steel (MS) in 1 M HCl employing the experimental and computational techniques. The surface morphology was studied employing the scanning electron microscope (SEM), atomic force microscope (AFM), and contact measurements. The critical micelle concentration (CMC) was evaluated to be 0.556 mM and the surface tension corresponding to the CMC was 65.28 mN/m. CMEA manifests the best inhibition efficiency (η%) of 99.01% at 0.6163 mM (at 60 °C). CMEA performs as a mixed-type inhibitor and its adsorption at the MS/1 M HCl interface followed the Langmuir isotherm. The theoretical findings from density functional theory (DFT), Monte Carlo (MC), and molecular dynamics (MD) simulations accorded with the experimental findings. The MC simulation's assessment of CMEA's high adsorption energy (-185 Kcal/mol) proved that the CMEA efficiently and spontaneously adsorbs at the interface.

Preparation of zwitterionic ionic surfactants-based sulphonyl for steel protections: Experimental and theoretical insights

Designating an organic inhibitor with a specific chemical structure that actively participates in steel protection by increasing adsorption on the steel surface. Based on that, we synthesized three zwitterionic surfactants based on azomethine with different hydrophobic chain lengths labeled ZWSO, ZWSD, and ZWSH. The presence of azomethine group, electrons, and heteroatoms in the zwitterionic surfactant’s amphipathic structure helped to improve C-steel protection. Their inhibitory activity toward steel corrosion was investigated utilizing electrochemical impedance spectroscopy (EIS), gravimetrical, and potentiodynamic polarization techniques. Importantly, the surfactant tail influenced corrosion inhibition performance; as surfactant tail length increased, so did inhibition efficiency due to increased adsorption affinity. The inhibition efficiencies of ZWSO, ZWSD, and ZWSH are 87.15, 89.82, and 91.36%, respectively. Tafel data clarified that ZWSO, ZWSD, and ZWSH inhibitors behave as mixed-type inhibitors following the modified Langmuir isotherm. The inhibitors can adsorb physiochemically on the steel surface with ∆G ads ranges from −38.48 to −44.6 kJ mol−1. The SEM confirms that the morphology of C-steel becomes smoother because of inhibitor adsorption. The DFT and MCs output data supported the experimental performance of the tested ZWSO, ZWSD, and ZWSH inhibitors and especially their dependence on surfactant tail length.

Green surfactants for corrosion control: Design, performance and applications

Surfactants enjoy an augmented share of hydrophilicity and hydrophobicity and are well-known for their anticorrosive potential. The use of non-toxic surfactants is gaining growing interest because of the scaling demands of green chemistry. Green surfactants have successfully replaced traditional toxic surfactant-based corrosion inhibitors. Recently, many reports described the corrosion inhibition potential of green surfactants. The present article aims to describe the recent advancements in using green surfactants in corrosion mitigation. They create a charge transfer barrier through their adsorption at the interface of the metal and the environment. Their adsorption is well explained by the Langmuir adsorption isotherm. In the adsorbed layer, their hydrophilic polar heads orient toward the metal side and their hydrophobic tails orient toward the solution side. They block the active sites and retard the anodic and cathodic and act as mixed-type inhibitors. Their adsorption and bonding nature are fruitfully supported by surface analyses. They can form mono- or multilayers depending upon the nature of the metal, electrolyte and experimental conditions. The challenges and opportunities of using green surfactants as corrosion inhibitors have also been described.

Surfactant as an anti-corrosive agent: a review

Metal corrosion has always been a serious problem in industry. There has always been a need to increase the number of possible, cost-effective corrosion inhibitors. However, many commercially available corrosion inhibitors have both high efficiency and high toxicity, which has led environmental authorities to ban their use. As a result, there is growing interest in scientific research into the use of environmentally friendly compounds. Surfactants and biocompatible corrosion inhibitors are special types of chemicals suitable for long-term industrial use. Molecules with unique hydrophilic and hydrophobic properties can be used in a wide range of applications to solve solubilisation problems and improve extraction processes. The use of surfactant-based products to prevent corrosion on metallic surfaces is a new approach in the field of chemical science. This review article addresses the mechanism of corrosion on metal surfaces and discusses in detail the use of environmentally friendly, cost-effective and readily available surfactants as corrosion inhibitors. The properties and applications of different types of surfactants are also discussed.

Soybean-Oil-Based CO2-Switchable Surfactants with Multiple Heads

Oligomeric surfactants display the novel properties of low surface activity, low critical micellar concentration and enhanced viscosity, but no CO2 switchable oligomeric surfactants have been developed so far. The introduction of CO2 can convert tertiary amine reversibly to quaternary ammonium salt, which causes switchable surface activity. In this study, epoxidized soybean oil was selected as a raw material to synthesize a CO2-responsive oligomeric surfactant. After addition and removal of CO2, the conductivity analyzing proves that the oligomeric surfactant had a good response to CO2 stimulation. The viscosity of the oligomeric surfactant solution increased obviously after sparging CO2, but returned to its initial low viscosity in the absence of CO2. This work is expected to open a new window for the study of bio-based CO2-stimulated oligomeric surfactants.

Insight into anti-corrosion nature of Betel leaves water extracts as the novel and eco-friendly inhibitors

In this paper, the simple and low-cost water extraction way was used to acquisition Betel leaves extracts (BLE). The water as the extraction solvent has the characteristics of low price, environmentally friendly, and good solubility for other extraction solvents. BLE was researched as an environmental-friendly inhibitor via various experimental methods and theoretical calculations. Electrochemical experiments manifest that BLE can restrain reactions of the cathode and anode of Q235 steel. The BLE concentration was 400 mg/L, the anti-corrosion efficiency was close to 94%. The experimental data show that BLE can show high-quality anti-corrosion nature for Q235 steel immersing in 1 M hydrochloric acid (HCl) environment at a certain temperature range. The morphology maps of scanning electron microscope (SEM) and atomic force microscopy (AFM) strongly proves the data of electrochemical experiments. In addition, the BLE adsorption at the Q235 steel surface belongs to the Langmuir mono-layer adsorption. Quantum chemical calculations (QCC) and molecular dynamics simulations (MDS) effectually manifest that BLE can show decent anti corrosion character.