Sustainable short-chain olefin production through simultaneous dehydration of mixtures of 1-butanol and ethanol over HZSM-5 and γ-Al2O3

Solvent-Free Aldol Condensation of Cyclopentanone with Natural Clay-Based Catalysts: Origin of Activity & Selectivity

The conversion of biomass resources into high-value fuels and chemicals using thermochemical methods has become an attractive method of energy utilization. In this study, natural minerals were used as raw materials; the acidic sites were introduced by ball-milling modification, and the aldol condensation reaction of the biomass-based cyclopentanone molecule was carried out under solvent-free conditions. It was found that the SO3H-APG catalyst—with strong medium-based sites when the -SO3H loading was 4 mmol/g—exhibited excellent acid–base co-activation effects and a significant catalytic effect in the cyclopentanone condensation reaction. The optimization of the reaction conditions showed that the conversion of cyclopentanone reached 85.53% at the reaction temperature of 150 °C and reaction time of 4 h. The selectivity of the dimer and trimer was 69.04% and 28.41%, respectively. The investigation of the cyclopentanone condensation mechanism and kinetic analysis showed that the acid–base presence of an acid–base bifunctional catalyst was important to facilitate the condensation reaction. This research route is in line with the concept of sustainable green production and also provides a promising pathway for catalyst design and the synthesis of long-chain hydrocarbons.

Potentials of bio-butanol conversion to valuable products

In the last decade, there was observed a growing demand for both n-butanol as a potential fuel or fuel additive, and propylene as the only raw material for production of alcohol and other more bulky propylene chemical derivatives with faster growing outputs (polymers, propylene oxide, and acrylic acid). The predictable oilfield depletion and the European Green Deal adoption stimulated interest in alternative processes for n-butanol production, especially those involving bio-based materials. Their commercialization will promote additional market penetration of n-butanol for its application as a basic chemical. We analyze briefly the current status of two most advanced bio-based processes, i.e. ethanol–to-n-butanol and acetone–butanol–ethanol (ABE) fermentation. In the second part of the review, studies of n-butanol and ABE conversion to valuable products are considered with an emphasis on the most perspective catalytic systems and variants of the future processes realization.

Dehydration of butanol towards butenes over MFI, FAU and MOR: influence of zeolite topology

The effect of zeolite topology on the kinetics, selectivity and catalyst stability for the dehydration of butanol is studied experimentally and through microkinetic modeling.

Renewable Butene Production through Dehydration Reactions over Nano-HZSM-5/γ-Al2O3 Hybrid Catalysts

The development of new, improved zeolitic materials is of prime importance to progress heterogeneous catalysis and adsorption technologies. The zeolite HZSM-5 and metal oxide γ-Al2O3 are key materials for processing bio-alcohols, but both have some limitations, i.e., HZSM-5 has a high activity but low catalytic stability, and vice versa for γ-Al2O3. To combine their advantages and suppress their disadvantages, this study reports the synthesis, characterization, and catalytic results of a hybrid nano-HZSM-5/γ-Al2O3 catalyst for the dehydration of n-butanol to butenes. The hybrid catalyst is prepared by the in-situ hydrothermal synthesis of nano-HZSM-5 onto γ-Al2O3. This catalyst combines mesoporosity, related to the γ-Al2O3 support, and microporosity due to the nano-HZSM-5 crystals dispersed on the γ-Al2O3. HZSM-5 and γ-Al2O3 being in one hybrid catalyst leads to a different acid strength distribution and outperforms both single materials as it shows increased activity (compared to γ-Al2O3) and a high selectivity to olefins, even at low conversion and a higher stability (compared to HZSM-5). The hybrid catalyst also outperforms a physical mixture of nano-HZSM-5 and γ-Al2O3, indicating a truly synergistic effect in the hybrid catalyst.