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Tacsi K, Stoffán G, Galata DL, Pusztai É, Gyürkés M, Nagy B, Szilágyi B, Nagy ZK, Marosi G, Pataki H. Improvement of drug processability in a connected continuous crystallizer system using formulation additive. Int J Pharm 2023; 635:122725. [PMID: 36804519 DOI: 10.1016/j.ijpharm.2023.122725] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/21/2022] [Revised: 01/17/2023] [Accepted: 02/11/2023] [Indexed: 02/19/2023]
Abstract
Continuous crystallization in the presence of polymer additives is a promising method to omit some drug formulation steps by improving the technological and also pharmacological properties of crystalline active ingredients. Accordingly, this study focuses on developing an additive-assisted continuous crystallization process using polyvinylpyrrolidone in a connected ultrasonicated plug flow crystallizer and an overflow mixed suspension mixed product removal (MSMPR) crystallizer system. We aimed to improve the flowability characteristics of small, columnar primary plug flow crystallizer-produced acetylsalicylic acid crystals as a model drug by promoting their agglomeration in MSMPR crystallizer with polyvinylpyrrolidone. The impact of the cooling antisolvent crystallization process parameters (temperature, polymer amount, total flow rate) on product quality and quantity was investigated. Finally, a spatially segmented antisolvent dosing method was also evaluated. The developed technology enabled the manufacture of purified, constant quality products in a short startup period, even with an 85% yield. We found that a higher polymer amount (7.5-14%) could facilitate agglomeration resulting in "good" flowability without altering the favorable dissolution characteristics of the primary particles.
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Affiliation(s)
- Kornélia Tacsi
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary.
| | - György Stoffán
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Dorián László Galata
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Éva Pusztai
- Department of Chemical and Environmental Process Engineering, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Martin Gyürkés
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Brigitta Nagy
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Botond Szilágyi
- Department of Chemical and Environmental Process Engineering, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Zsombor Kristóf Nagy
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary
| | - György Marosi
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary
| | - Hajnalka Pataki
- Department of Organic Chemistry and Technology, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3., H-1111 Budapest, Hungary.
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Amari S, Nakamura A, Takiyama H. Effect of Operating Conditions on the Characteristics of Crystalline Particles in a Cascade-Type Crystallizer. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c01358] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Shuntaro Amari
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Naka-cho, Koganei, Tokyo, 184-8588, Japan
| | - Ayano Nakamura
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Naka-cho, Koganei, Tokyo, 184-8588, Japan
| | - Hiroshi Takiyama
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology, 2-24-16 Naka-cho, Koganei, Tokyo, 184-8588, Japan
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Hosoya M, Tanaka M, Manaka A, Nishijima S, Tsuno N. Integration of Liquid–Liquid Biphasic Flow Alkylation and Continuous Crystallization Using Taylor Vortex Flow Reactors. Org Process Res Dev 2022. [DOI: 10.1021/acs.oprd.2c00088] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Masahiro Hosoya
- API R&D Laboratory, CMC R&D Division, Shionogi and Company Ltd., 1-3, Kuise Terajima 2-chome, Amagasaki, Hyogo 660-0813, Japan
| | - Masashi Tanaka
- API R&D Laboratory, CMC R&D Division, Shionogi and Company Ltd., 1-3, Kuise Terajima 2-chome, Amagasaki, Hyogo 660-0813, Japan
| | - Atsushi Manaka
- API R&D Laboratory, CMC R&D Division, Shionogi and Company Ltd., 1-3, Kuise Terajima 2-chome, Amagasaki, Hyogo 660-0813, Japan
| | - Shogo Nishijima
- API R&D Laboratory, CMC R&D Division, Shionogi and Company Ltd., 1-3, Kuise Terajima 2-chome, Amagasaki, Hyogo 660-0813, Japan
| | - Naoki Tsuno
- API R&D Laboratory, CMC R&D Division, Shionogi and Company Ltd., 1-3, Kuise Terajima 2-chome, Amagasaki, Hyogo 660-0813, Japan
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Ohyama M, Amari S, Takiyama H. Operation Design of Co-Crystallization Using Homogeneity Evaluation Including “Single Component Excess” Index. JOURNAL OF CHEMICAL ENGINEERING OF JAPAN 2022. [DOI: 10.1252/jcej.21we090] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
Affiliation(s)
- Mitsuki Ohyama
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology
| | - Shuntaro Amari
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology
| | - Hiroshi Takiyama
- Department of Chemical Engineering, Tokyo University of Agriculture and Technology
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Hosoya M, Manaka A, Nishijima S, Tsuno N. Development of a Liquid‐Liquid Biphasic Reaction Using a Taylor Vortex Flow Reactor. ASIAN J ORG CHEM 2021. [DOI: 10.1002/ajoc.202100166] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Masahiro Hosoya
- API R&D Laboratory CMC R&D Division Shionogi and Co., Ltd. 1–3, Kuise Terajima 2-chome Amagasaki Hyogo 660-0813 Japan
| | - Atsushi Manaka
- API R&D Laboratory CMC R&D Division Shionogi and Co., Ltd. 1–3, Kuise Terajima 2-chome Amagasaki Hyogo 660-0813 Japan
| | - Shogo Nishijima
- API R&D Laboratory CMC R&D Division Shionogi and Co., Ltd. 1–3, Kuise Terajima 2-chome Amagasaki Hyogo 660-0813 Japan
| | - Naoki Tsuno
- API R&D Laboratory CMC R&D Division Shionogi and Co., Ltd. 1–3, Kuise Terajima 2-chome Amagasaki Hyogo 660-0813 Japan
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Lee SY, Yang DR, Chang JW. Design of isosorbide crystallization process as recovery system for poly(ethylene-co-isosorbide) terephthalate production via solubility measurements and crystallization kinetic parameter estimation. J IND ENG CHEM 2020. [DOI: 10.1016/j.jiec.2020.09.004] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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