Solvent design and inherent safety assessment of solvent alternatives for palm oil recovery

A framework for integrating safety and environmental impact in the conceptual design of chemical processes

Multiple factors influence chemical process design and technology selection, including technical, economic, environmental, and safety considerations. Traditionally, a techno-economic analysis has been used to select a base case design, while safety and environmental impact have been subsequently assessed. This may leave out designs that exhibit better environmental and safety performance than the selected base case at a very early stage of design, where abundant opportunities for incorporating these objectives are present. Furthermore, although safety is an integral part of the overall sustainability of a chemical plant, historically it has been addressed separately from sustainability. Thus, there is a growing awareness for simultaneous consideration of these objectives during the conceptual process design phase of a project in order to select the most sustainable process route. The key to an effective sustainability assessment method for selecting the most sustainable process route involves the parsimonious selection of adequate metrics which define the sustainability profile of the process and an integrated multi-criteria decision-making (MCDM) framework. In this context, this work investigates gaps in conceptual process design and existing sustainability assessment methods through a review of existing environmental impact and safety assessment methodologies/tools. A possible workflow that incorporates both safety and environmental impact in a holistic multi-criterion decision-making framework (MCDM) has been proposed to select the most sustainable process route. The use of this framework is illustrated through a simple case study involving assessing solvent alternatives for palm oil recovery to highlight the scope and significance of the proposed framework.

Multifactor assessments to determine the overall performance of supercritical fluid extraction from Gynura procumbens essential oil

Gynura procumbens is a medicinal herb that contains bioactive compounds that can relieve coughs and prevent liver cancer. Supercritical fluid extraction (SFE) was suggested as one of the techniques that can be used to extract the valuable compounds from the G. procumbens. SFE was widely applied in extracting medicinal ingredients from herbs. However, most of them were performed only at the laboratory scale. Moreover, study to increase the yield performance, economic studies and safety assessments of the SFE process were also performed; however, these tests were conducted individually. Moreover, to date, there is no integration study between all the factors stated for determining the overall performance of SFE with herbs specifically G. procumbens. The integration between all the factors is beneficial because the data on the overall performance can assist in developing the SFE process with G. procumbens at the pilot or industrial scale. Therefore, this study incorporated a multifactor approach to measure the overall performance of the SFE process towards G. procumbens by using a rating and index approach. A summary of factors, such as the solubility of G. procumbens in CO₂, operational cost and safety assessment elements, were taken into consideration as the main influences that determine the overall performance index of this study. I_performance or overall performance of SFE from G. procumbens was successfully assessed and compared with response surface methodology (RSM). Overall, the results from I_performance exhibit satisfactory solubility values when compared to the optimized value from RSM when considering the lowest operational costs in the safest SFE environment.

Inherent Safety Analysis and Sustainability Evaluation of Chitosan Production from Shrimp Exoskeleton in Colombia

Waste valorization strategies are key to achieve more sustainable production within the shrimp industry. The crustacean exoskeletons can be potentially used to obtain value-added products such as chitosan. A comprehensive analysis including both safety and sustainability aspects of chitosan production from shrimp shells is presented in this study. The inherent safety analysis and sustainability evaluation was performed using the Inherent Safety Index (ISI) methodology and the Sustainable Weighted Return on Investment Metric (SWROIM), respectively. The process was designed for a processing capacity of 57,000 t/year. The return on investment (%ROI), potential environmental impact (PEI output), exergy efficiency, and the total inherent safety index (ITI) were used as indicators to evaluate process sustainability. The total inherent safety index was estimated at 25 indicating that the process is inherently unsafe. The main process risks were given by handling of flammable substances, reactivity, and inventory subindices. The overall sustainability evaluation showed a SWROIM of 36.33% indicating that the case study showed higher weighted performance compared to the return on investment metric of 18.08%.