Fatigue behavior in Co–Cr–Ni–Mo medical wires drawn with different drawing practices

A mechanical analysis informed fractography study on load-specific fatigue behaviors of Pt-Ir coils used in implantable medical leads

Fatigue fracture is a major threaten to implantable medical coils such as platinum-iridium (Pt-Ir) coils used in deep brain stimulation leads. The fractography under bending and torsion fatigue was studied in comparison with mechanical analysis to grasp load-specific fatigue characteristics and understand the mechanisms. Mechanical analysis of the coil under bending and torsion was conducted with both analytical and numerical methods. Pt-Ir coils were experimentally fatigued at roughly paralleled bending and torsional load levels. The fatigue life was recorded and the fracture morphology was observed and analyzed. It is revealed that the helical structure of the coil turns bending and torsion loads into different locally distributed stresses, which mainly determine the fatigue behaviors. Features of fracture morphology, such as ratchet mark and fatigue striation, are identifiable to differentiate load types and stress levels. Both bending and torsion may play important roles in fatigue fractures of the coil. The study proposes an effective approach to study load-specific fatigue characteristics of medical coils which provides fundamental knowledge for medical lead design and clinical fracture diagnosis.

A fatigue-resistant microcable for small diameter leads of active implantable medical devices

Reliability is a key-but-challenging requirement of active implantable medical devices. Implanted medical devices, such as leads, are exposed to tough environments in terms of corrosion and movement. Alongside good reliability, there is also a need for the size of medical implants to be reduced, both to minimize trauma and to enable sites that have hitherto been inaccessible to be reached, such as the tortuous venous collateral network of the left ventricle. Finally, specific electrical properties are required to adequately stimulate or sense specific regions within the human body. In this work, we present a composite microcable that combines small size with high electrical performance and long-term lead robustness. Combining multiple individually insulated electrical conductors in a microcable structure is perfectly suited for leads with multiple selectively contacted electrodes. The use of fine wires of 19 μm diameter enables the manufacture of a 7 × 7 microcable with an extremely small total diameter of less than 0.3 mm. In addition, the fine wires are composed of a core-shell metal-to-metal composite, which allows multiple advantages in one microcable: good X-ray visibility, high electrical conductivity, and very high fatigue resistance. The new MP35N®-Pt composite wire exhibits very strong lead robustness with good electrical conductivity. The fatigue test results presented were obtained by applying 90° bending under tensile load and show that the microcable has a 35-fold increase in high cycle fatigue robustness compared to standard PtIr20 leads. The resulting fracture surfaces were analyzed with scanning electron microscopy. Complementary results from conductivity measurements, X-ray visibility tests and mechanical testing have also been presented to illustrate the benefits of this newly developed composite microcable compared to state-of-the-art electrical conductors for medical implant applications.